Progressive die with precise guiding function

Abstract

The utility model relates to the technical field of die equipment, in particular to a progressive die with an accurate guiding function, which comprises a lower die, an upper die, a material pressing component, a material supporting component, a lower bed surface and an upper bed surface, the lower die is mounted on the lower bed surface, the upper die is mounted on the upper bed surface, the material supporting component is mounted on the lower die, and the material pressing component is mounted on the upper die; the lower die comprises a lower die body, a detection installation frame, a lower die insert, a material sliding plate, an inner guide sleeve A, a female die A, a female die B, a female die C, a female die D and a female die E are installed on the lower die body, and a plurality of balance blocks A, balance blocks B and material supporting plate springs are further fixedly connected to the lower die body. According to the utility model, the inner guide sleeve A and the inner guide column B are mutually inserted and connected, and the guide column component on the lower die body is matched with the guide sleeve seat on the upper die body, so that high precision and stability when the die is opened and closed are ensured, deviation in the machining process is effectively avoided, and the size consistency and quality of products are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mold equipment, in particular to a progressive mold with a precise guiding function. Background Art

[0002] At present, molds are various molds and tools used in industrial production to obtain the required products by methods such as injection molding, blow molding, extrusion, die casting or forging, smelting, and stamping. The development of my country's mold industry has given strong support to the manufacturing industry, and at the same time, the development of the manufacturing industry has also promoted the development of the mold industry.

[0003] Currently, during the use of progressive die processing, the workpiece will move relative to the lower die multiple times. If the moving direction of the workpiece deviates from the length direction of the lower die during the movement, the workpiece will deviate during the next processing step, resulting in the defect of low processing accuracy of the progressive die.

[0004] Therefore, a progressive die with precise guiding function is needed to solve the above problems. Utility Model Content

[0005] The purpose of the present invention is to provide a progressive die with a precise guiding function. The present invention ensures high precision and stability when the die is opened and closed by interfitting the inner guide sleeve A and the inner guide pin B, and cooperating the guide pin assembly on the lower die body with the guide sleeve seat on the upper die body, thereby effectively avoiding deviations during the processing and improving the dimensional consistency and quality of the product.

[0006] The technical solution adopted by the utility model to solve the above technical problems is: a progressive die with a precise guiding function, comprising a lower die, an upper die, a pressing assembly, a supporting assembly, a lower bed and an upper bed, wherein the lower die is mounted on the lower bed, the upper die is mounted on the upper bed, the supporting assembly is mounted on the lower die, and the pressing assembly is mounted on the upper die;

[0007] The lower mold includes a lower mold body, on which are mounted a detection mounting frame, a lower mold insert, a sliding plate, an inner guide sleeve A, a concave mold A, a concave mold B, a concave mold C, a concave mold D, and a concave mold E. A plurality of balancing blocks A, a balancing block B, and a support plate spring are also fixedly connected to the lower mold body.

[0008] The upper mold includes an upper mold body, an upper mold insert is installed on the upper mold body, an engraving is set on the upper mold insert, and a nitrogen spring, an inner guide sleeve B, a spring, a guide plate, punch A, punch B, punch C, punch D and punch E are installed on the upper mold body;

[0009] The material supporting assembly includes a material supporting plate A and a material supporting plate B. A plurality of balancing blocks C are fixedly connected to the material supporting plate A. A guide ruler C and a guide ruler D are fixedly connected to the material supporting plate A. A material guide supporting plate is fixedly connected to one side of the material supporting plate A. The material supporting plate B is arranged on the other side of the material supporting plate A. The guide ruler A, the guide ruler B and the material return sleeve are fixedly connected to the material supporting plate B.

[0010] Furthermore, the pressing assembly includes a pressing plate A, a pressing plate B and a pressing plate C, and a pressing core insert A and a pressing core insert B are fixedly connected to the bottom of the pressing plate B. A guide column seat A and a spring positioning pin A are installed on the pressing plate A and the pressing plate C, and an inner guide column A is fixedly connected to the guide column seat A.

[0011] Furthermore, the bottoms of the supporting plates A and B are fixedly connected with a plurality of inner guide pillars B and spring positioning pins B, and the inner guide pillars B are plugged into the inner guide sleeves A of the lower mold body.

[0012] Furthermore, a plurality of stripping screws A are fixedly connected to the lower die body, and a plurality of stripping screws B are fixedly connected to both the pressing plate A and the pressing plate B.

[0013] Furthermore, a plurality of guide column assemblies are fixedly connected to the lower mold body, a limiting block is fixedly connected to the guide column assembly, and a plurality of guide sleeve seats are fixedly connected to the upper mold body, and the positions of the guide sleeve seats and the guide column assemblies correspond to each other.

[0014] Furthermore, the front and rear sides of the lower mold body are respectively fixedly connected with lifting rods A, and the front and rear sides of the upper mold body are respectively fixedly connected with lifting rods B.

[0015] The advantages of the present invention are: the present invention provides a progressive die with a precise guiding function, and the present invention has the following advantages:

[0016] 1. Precise guidance: The mutual insertion between the inner guide sleeve A and the inner guide pin B, as well as the cooperation between the guide pin assembly on the lower mold body and the guide sleeve seat on the upper mold body, ensures high precision and stability when the mold is opened and closed, effectively avoids deviations during the processing process, and improves the dimensional consistency and quality of the product.

[0017] 2. Balance and stability: The setting of multiple balance blocks A, B, and C, as well as the use of support plate springs, help maintain overall balance during mold operation, reduce vibration, and improve the service life and processing accuracy of the mold.

[0018] 3. Efficient stripping and feeding: The setting of stripping screws A and B, combined with the stripping sleeve, ensures the smooth separation of workpieces and waste materials, while the guide plate and guide rulers A, B, C, and D ensure the precise guiding and smooth feeding of materials, thereby improving production efficiency.

[0019] 4. Improved quality of stamping parts: The stability of the stamping process and the quality of stamping parts are ensured through the precise matching of die A to die E and punch A to punch E, as well as the use of nitrogen springs. The nitrogen springs provide more uniform and stable pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a schematic diagram of the explosion structure of the utility model;

[0022] Figure 2 This is a schematic structural diagram of the lower mold body of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the upper mold body in this utility model

[0024] Figure 4 This is a schematic structural diagram of the press material assembly of the present invention;

[0025] Figure 5 This is a structural diagram of the bottom of the press material assembly in the utility model;

[0026] Figure 6 This is a schematic structural diagram of the material support assembly in the utility model;

[0027] in:

[0028] 1. Lower mold; 101. Lower mold body; 102. Lifting rod A;

[0029] 109. Detection mounting frame; 110. Lower die insert; 111. Sliding plate;

[0030] 151. Guide column assembly; 152. Limit block; 153. Stripping screw A;

[0031] 154. Balance weight A; 155. Balance weight B; 156. Support plate spring;

[0032] 157. Inner guide sleeve A; 158. Concave die A; 159. Concave die B;

[0033] 160. Concave die C; 161. Concave die D; 162. Concave die E;

[0034] 2. Upper mold; 201. Upper mold body; 202. Lifting rod B;

[0035] 210, upper die insert; 211, engraving; 251, nitrogen spring;

[0036] 252. Inner guide sleeve B; 253. Spring; 254. Guide plate;

[0037] 255. Punch A; 256. Punch B; 257. Punch C;

[0038] 258. Punch D; 259. Punch E; 260. Guide sleeve;

[0039] 3. Pressing assembly; 301. Pressing plate A; 302. Pressing plate B;

[0040] 303, press plate C; 304, press core insert A; 305, press core insert B;

[0041] 306. Guide post seat A; 307. Stripping screw B; 308. Inner guide post A;

[0042] 309, spring positioning pin A; 4, support assembly; 401, support plate A;

[0043] 402, support plate B; 403, support plate C; 404, guide column seat B;

[0044] 405, guide ruler A; 406, guide ruler B; 407, material guide plate;

[0045] 451. Guide ruler C; 452. Guide ruler D; 454. Balance weight C;

[0046] 455, material withdrawal sleeve; 456, inner guide pin B; 457, spring positioning pin B;

[0047] 5. Lower bed surface; 6. Upper bed surface. DETAILED DESCRIPTION

[0048] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0049] In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. The terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] Example 1:

[0051] Figure 1 This is a schematic diagram of the explosion structure of the utility model. Figure 2 This is a schematic diagram of the structure of the lower mold body in the utility model. Figure 3 This is a schematic diagram of the structure of the upper mold body in the utility model. Figure 4 This is a schematic diagram of the structure of the press material assembly in the utility model. Figure 5 This is a structural diagram of the bottom of the press material assembly in the utility model. Figure 6 This is a schematic diagram of the structure of the support assembly in the utility model, as shown in FIG. Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The progressive die shown has a precise guiding function, comprising a lower die 1, an upper die 2, a pressing assembly 3, a supporting assembly 4, a lower bed 5 and an upper bed 6, wherein the lower die 1 is mounted on the lower bed 5, the upper die 2 is mounted on the upper bed 6, the supporting assembly 4 is mounted on the lower die 1, and the pressing assembly 3 is mounted on the upper die 2; the lower die body 101 serves as the basic structure of the entire lower die 1, carrying and fixing all lower die assemblies to ensure accurate alignment and stability between the components; the detection mounting frame 109 is used to install detection sensors to monitor the working status of the die in real time, prevent failures, and improve production safety. The lower mold 1 in the present invention includes a lower mold body 101, on which are mounted a detection mounting frame 109, a lower mold insert 110, a sliding plate 111, an inner guide sleeve A157, a die A158, a die B159, a die C160, a die D161 and a die E162. A plurality of balancing blocks A154, a balancing block B155 and a support plate spring 156 are also fixedly connected to the lower mold body 101; wherein the lower mold insert 11 0 cooperates with the upper die insert 210 to form the stamping cavity, completing the workpiece molding. The slide plate 111 is used to guide the material smoothly into or out of the die, preventing material jamming and ensuring continuous production. The inner guide sleeve A157 cooperates with the inner guide pin B456 of the upper die 2 to achieve precise guidance during the die opening and closing process, reducing deviation. The die elements A158, B, C, D, and E cooperate with the corresponding punches to form the different shape features of the workpiece. The balance blocks A154 and B155 are used to balance the die weight, reduce vibration during machining, and improve machining accuracy. The support plate spring 156 provides elastic force to assist in the reset of the support assembly 4, ensuring smooth material delivery.

[0052] The upper mold 2 in the present invention includes an upper mold body 201, on which an upper mold insert 210 is installed, and an engraving 211 is provided on the upper mold insert 210. The engraving 211 is used to leave a mark on the finished product for subsequent identification or tracing. A nitrogen spring 251, an inner guide sleeve B252, a spring 253, a guide plate 254, a punch A255, a punch B256, a punch C257, a punch D258 and a punch E259 are installed on the upper mold body 201; the upper mold body 201 is paired with the lower mold body 101, serving as the basic structure of the upper mold 2, fixing the upper mold insert 210, the guide sleeve seat 260 and other components. The upper mold insert 210 cooperates with the lower mold insert 110 to form a stamping cavity to complete the forming of the workpiece. The nitrogen spring 251 is used to provide stable pressure to ensure the uniformity of the stamping process and improve the quality of the stamped parts. The inner guide sleeve B252 cooperates with the inner guide post B456 of the lower die to achieve precise guidance during the opening and closing of the die. The spring 253 is used for buffering and resetting to ensure the normal return of the die assembly; the guide plate 254 is used to guide the upper die 2 to align correctly with the lower die 1 to ensure processing accuracy; the punches A255, B, C, D, E cooperate with the corresponding dies to complete the stamping operation and form different shape features of the workpiece. The pressing plates A301, B, and C are used to press the material to prevent it from moving during the stamping process and ensure processing accuracy. The pressing core insert A304 and the pressing core insert B305 are used to contact the material to ensure the stable position of the material during the stamping process. The guide post seat A306 is used to fix the inner guide post A308 to ensure the guidance of the pressing assembly 3 when the die is opened and closed. The spring positioning pin A309 and the spring positioning pin B457 are used for positioning and assisting in resetting to keep the position of the pressing assembly 3 accurate.

[0053] The material support assembly 4 in the present invention includes a support plate A401 and a support plate B402. A plurality of balancing blocks C454 are fixedly connected to the support plate A401. Guide rulers C451 and D452 are fixedly connected to the support plate A401. A material guide support plate 407 is fixedly connected to one side of the support plate A401. The support plate B402 is disposed on the other side of the support plate A401. Guide rulers A405, B406, and a material withdrawal sleeve 455 are fixedly connected to the support plate B402. The support plates A401 and B402 are used to support the material, ensuring smooth transportation within the mold. The balancing blocks C454 are used to balance the weight of the support plate A401 and reduce vibration. Guide rulers C451 and D452 ensure smooth transportation of the material along a predetermined path, improving feeding accuracy. The material guide support plate 407 is used to support the material and guide it correctly into the next processing position. The guide ruler A405 and the guide ruler B406 can further ensure the guidance of the material and prevent deviation. The material withdrawal sleeve 455 can assist in the smooth discharge of materials or waste materials, thereby improving production efficiency. The pressing assembly 3 in the present invention includes a pressing plate A301, a pressing plate B302 and a pressing plate C303, and a pressing core insert A304 and a pressing core insert B305 are fixedly connected to the bottom of the pressing plate B302. A guide column seat A306 and a spring locating pin A309 are installed on the pressing plate A301 and the pressing plate C303, and an inner guide column A308 is fixedly connected to the guide column seat A306. A plurality of inner guide columns B456 and a spring locating pin B457 are fixedly connected to the bottom of the supporting plate A401 and the supporting plate B402, and the inner guide column B456 is plugged into the inner guide sleeve A157 of the lower mold body 101. A plurality of stripping screws A153 are fixedly connected to the lower mold body 101, and a plurality of stripping screws B307 are fixedly connected to both the pressing plate A301 and the pressing plate B302. A plurality of guide column assemblies 151 are fixedly connected to the lower mold body 101, and a limiting block 152 is fixedly connected to the guide column assembly 151. A plurality of guide sleeve seats 260 are fixedly connected to the upper mold body 201, and the positions of the guide sleeve seats 260 and the guide column assemblies 151 correspond to each other. The front and rear sides of the lower mold body 101 are respectively fixedly connected to the lifting rod A102, and the front and rear sides of the upper mold body 201 are respectively fixedly connected to the lifting rod B202. The inner guide column B456 cooperates with the inner guide sleeve A157 of the lower mold body 101 to achieve precise guiding during the opening and closing process of the mold. The stripping screws A153 and the stripping screws B307 can assist in the separation of materials or waste materials to ensure the normal operation of the mold. The guide post assembly 151 cooperates with the guide sleeve seat 260 of the upper mold to achieve precise guidance during mold opening and closing. The limit block 152 is used to limit the travel of the guide post assembly 151, preventing overshoot and ensuring safety. The guide sleeve seat 260 cooperates with the guide post assembly 151 to achieve precise guidance during mold opening and closing.The lifting rods A102 and B202 facilitate the lifting and transportation of the mold, improving production efficiency and safety.

[0054] Working principle process:

[0055] 1. Starting stage: The lower mold 1 and the upper mold 2 are in a closed state. At this time, the lower mold body 101 of the lower mold 1 is tightly fitted with the upper mold body 201 of the upper mold 2, and the various components in the mold are in preset positions. The pressing plates A301, B, and C in the pressing assembly 3 are located at the top, not in contact with the material surface, waiting for the material to enter. The supporting plates A401 and B in the supporting assembly 4 are ready to support the material that is about to enter, ensuring that the material is placed stably. The material is introduced and the mold is opened. The material is introduced from the outside and is guided by the material guide plate 407 and the guide rulers A405, B, C, and D, and is placed stably on the supporting plates A401 and B. When the material is in place, the mold begins to open, and the upper mold body 201 of the upper mold 2 moves upward under the action of the driving mechanism, driving the pressing plates A301, B, and C of the pressing assembly 3 to rise synchronously. The inner guide sleeve B252 of the upper mold 2 separates from the inner guide post B456 of the lower mold 1. The cooperation between the guide post assembly 151 and the guide sleeve seat 260 ensures precise guidance during the mold opening and closing process. The core inserts A304 and B rise with the binder plate, ready to press the material.

[0056] 2. Stamping stage: After the mold is fully opened, the material is fully exposed. At this time, the external manipulator accurately places the material directly above the die A158 to E. The mold is closed, the upper mold 2 moves downward, and the pressing plates A301, B, and C of the pressing assembly 3 drop accordingly. The pressing core insert A304 contacts B and presses the material. The upper mold insert 210 cooperates with the lower mold insert 110, and the punches A255 to E contact the corresponding dies respectively, apply pressure, complete the stamping process, and form different shape features of the workpiece. The nitrogen spring 251 provides stable stamping pressure to ensure the uniformity of the stamping process and the quality of the stamped parts. The spring locating pins A309 and B assist in the positioning and resetting of the pressing assembly 3 to ensure the accuracy of the positions of the pressing plates A301, B, and C.

[0057] 3. After stamping is complete, the die opens again, and the press assembly 3 rises. The material and stamped part, along with the support plates A401 and B, rest in the lower die 1. Stripper screws A153 and B assist in the removal of material or scrap, ensuring smooth removal of the stamped part from the die. Support plates A401 and B of the support assembly 4, activated by support plate springs 156, return to their original position, ready to support the next material. Guide rails C451 and D guide the material smoothly along the predetermined path, ensuring accurate guidance and preventing deviation.

[0058] 4. At the end of the cycle, the mold closes again and the material or stamped part is removed by a robot or automated device, preparing the mold for the next stamping cycle. Lifting bars A102 and B facilitate lifting and handling of the mold, allowing for quick mold changes when needed, improving production efficiency and safety.

[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A progressive die with a precise guiding function, comprising a lower die (1), an upper die (2), a material pressing assembly (3), a material supporting assembly (4), a lower bed (5) and an upper bed (6), wherein the lower die (1) is mounted on the lower bed (5), the upper die (2) is mounted on the upper bed (6), the material supporting assembly (4) is mounted on the lower die (1), and the material pressing assembly (3) is mounted on the upper die (2); It is characterized in that The lower mold (1) includes a lower mold body (101), on which are mounted a detection mounting frame (109), a lower mold insert (110), a sliding plate (111), an inner guide sleeve A (157), a die A (158), a die B (159), a die C (160), a die D (161) and a die E (162), and a plurality of balancing blocks A (154), a balancing block B (155) and a supporting plate spring (156) are fixedly connected. The upper mold (2) comprises an upper mold body (201), an upper mold insert (210) is mounted on the upper mold body (201), an engraving (211) is provided on the upper mold insert (210), and a nitrogen spring (251), an inner guide sleeve B (252), a spring (253), a guide plate (254), a punch A (255), a punch B (256), a punch C (257), a punch D (258) and a punch E (259) are mounted on the upper mold body (201); The material supporting assembly (4) comprises a material supporting plate A (401) and a material supporting plate B (402), wherein a plurality of balancing blocks C (454) are fixedly connected to the material supporting plate A (401), a guide ruler C (451) and a guide ruler D (452) are fixedly connected to the material supporting plate A (401), a material guide supporting plate (407) is fixedly connected to one side of the material supporting plate A (401), and the material supporting plate B (402) is arranged on the other side of the material supporting plate A (401), and a guide ruler A (405), a guide ruler B (406) and a material withdrawal sleeve (455) are fixedly connected to the material supporting plate B (402).

2. A progressive die with precise guiding function according to claim 1, characterized in that: The pressing assembly (3) includes a pressing plate A (301), a pressing plate B (302) and a pressing plate C (303), wherein a pressing core insert A (304) and a pressing core insert B (305) are fixedly connected to the bottom of the pressing plate B (302), a guide column seat A (306) and a spring positioning pin A (309) are installed on the pressing plate A (301) and the pressing plate C (303), and an inner guide column A (308) is fixedly connected to the guide column seat A (306).

3. The progressive die with precise guiding function according to claim 1, characterized in that: The bottoms of the supporting plates A (401) and B (402) are fixedly connected with a plurality of inner guide pillars B (456) and spring positioning pins B (457), and the inner guide pillars B (456) are plugged into the inner guide sleeves A (157) of the lower mold body (101).

4. The progressive die with precise guiding function according to claim 2, characterized in that: A plurality of stripping screws A (153) are fixedly connected to the lower die body (101), and a plurality of stripping screws B (307) are fixedly connected to both the pressing plate A (301) and the pressing plate B (302).

5. The progressive die with precise guiding function according to claim 1, characterized in that: A plurality of guide column assemblies (151) are fixedly connected to the lower mold body (101), and a limiting block (152) is fixedly connected to the guide column assembly (151). A plurality of guide sleeve seats (260) are fixedly connected to the upper mold body (201), and the positions of the guide sleeve seats (260) and the guide column assemblies (151) correspond to each other.

6. The progressive die with precise guiding function according to claim 1, characterized in that: The front and rear sides of the lower mold body (101) are respectively fixedly connected with lifting rods A (102), and the front and rear sides of the upper mold body (201) are respectively fixedly connected with lifting rods B (202).

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