Battery tray welding clamp

By designing a battery tray welding fixture and utilizing a support base, turntable, and clamping structure to achieve flexible adjustment and fixation of the battery tray, the problem of low welding efficiency of traditional fixtures is solved, and welding stability and efficiency are improved.

CN223338746UActive Publication Date: 2025-09-16FOSWAY WELDING TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422752213.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-16
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Traditional fixtures require workers to constantly change the position of handheld welding tools when welding battery trays, resulting in low welding efficiency and wasted time and energy.

Method used

A battery tray welding fixture is designed, which includes a support base, a turntable, a connecting base and a clamping structure. The battery tray can be flexibly adjusted and fixed by rotating the connecting base and the electric push rod to avoid movement of the battery tray during welding.

Benefits of technology

It improves the stability and efficiency of welding, reduces the range of workers' activities, and saves time and physical effort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding clamps, in particular to a battery tray welding clamp which comprises a supporting seat, a rotary table is rotatably connected to the supporting seat, a connecting seat is fixedly connected to the rotary table, a placing plate is arranged at the top end of the connecting seat, two connecting shafts are fixedly connected to the placing plate, and the connecting shafts are fixedly connected to the rotary table. The two connecting shafts are slidably connected with the connecting base, a clamping structure is arranged on the placing plate, a connecting rod is fixedly connected to the supporting base, a connecting plate is fixedly connected to the placing plate, and a fixing structure is arranged on the connecting rod. And after the battery tray is clamped and fixed, the direction of the battery tray can be flexibly adjusted, so that the situation that a worker needs to move in a large range to weld different parts of the battery tray is avoided, and then the welding efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to a welding fixture, in particular to a battery tray welding fixture, belonging to the technical field of welding fixtures. Background Art

[0002] The welding process of the battery tray includes clamping, tip alignment, preheating, determining the welding sequence, unloading, interval protection welding, cooling, cleaning and other steps. Although the battery tray has basically achieved semi-automatic or automatic welding in the production process, in the automatic or semi-automatic welding process, due to differences in equipment accuracy and operator skill level, uneven welding or defects may occur. Manual repair welding can ensure the welding quality and avoid potential safety hazards. The design of the battery tray may include complex structures and special requirements. Automatic welding equipment may find it difficult to fully adapt to these requirements. Manual repair welding can better meet the design requirements. In the welding process, some defects that are difficult to detect by equipment may occur. Manual repair welding can detect and repair these defects in time to ensure the overall quality of the product. In summary, although automated welding equipment can improve production efficiency and welding quality, manual repair welding is still an indispensable link in the production process of the battery tray to ensure the quality and safety of the final product. In the process of manual repair welding, in order to prevent the battery tray from moving, the tray is generally clamped and fixed by a fixture.

[0003] However, due to the large size of the battery tray, the traditional clamp requires the worker to hold the welding tool and constantly change the position to weld different positions of the battery tray after clamping the battery tray. This process requires the worker to move over a large range, which wastes time and physical strength, thereby reducing the efficiency of welding. Utility Model Content

[0004] The purpose of the present utility model is to provide a battery tray welding fixture in order to solve the above problems. After the battery tray is clamped and fixed, the orientation of the battery tray can be flexibly adjusted, thereby avoiding the need for workers to move over a larger range to weld different parts of the battery tray, thereby effectively improving the welding efficiency.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions: a battery tray welding fixture comprises a support seat, a turntable is rotatably connected to the support seat, a connecting seat is fixedly connected to the turntable, a placement plate is provided on the top of the connecting seat, two connecting shafts are fixedly connected to the placement plate, the two connecting shafts are slidingly connected to the connecting seat, a clamping structure is provided on the placement plate, a connecting rod is fixedly connected to the support seat, a connecting plate is fixedly connected to the placement plate, and a fixing structure is provided on the connecting rod.

[0006] Preferably, the fixed structure includes an electric push rod and a sliding rod, the sliding rod is slidably connected to the connecting rod, the sliding rod is fixedly connected to a sleeve, and the turntable is slidably connected to a piece, one end of the piece is in contact with the sleeve, and the other end of the piece is in contact with the support seat.

[0007] Preferably, two guide posts are fixedly connected to the connecting seat, the two guide posts are slidably connected to the same abutment plate, the slide rod is slidably connected to a abutment block, a spring is sleeved on the outside of the abutment block, one end of the spring abuts against the slide rod, the other end of the spring abuts against the abutment block, one side of the abutment plate abuts against the connecting plate, and the other side of the abutment plate abuts against the abutment block.

[0008] Preferably, an electric push rod is installed on the connecting rod, and the extended end of the electric push rod is fixedly connected to the sliding rod.

[0009] Preferably, the cross-section of the end of the placement plate is L-shaped, and the cross-section of the end of the connecting seat is L-shaped.

[0010] Preferably, the cross-section of the bottom end of the slide rod is L-shaped, and the cross-section of the end of the stop block is T-shaped.

[0011] Preferably, the clamping structure includes a rotating rod and a screw rod, the placement plate is rotatably connected to the screw rod, two sliders are threadedly connected to the screw rod, the sliders are slidably connected to the placement plate, and a clamping block is fixedly connected to the slider.

[0012] Preferably, two rotating rods are fixedly connected to both ends of the screw rod, and the rotating rods pass through the screw rod and are perpendicular to the screw rod.

[0013] Preferably, the thread directions of the two ends of the screw rod are opposite, and the two sliders are symmetrically distributed about the middle of the screw rod.

[0014] The beneficial effects of the present invention are that when the battery tray needs to be welded, the battery tray can be placed on the placement plate, and the battery tray can be fixed by the clamping structure, thereby preventing the battery tray from moving during the welding process, thereby effectively improving the stability during welding, and when different parts of the battery tray need to be welded, the connecting seat can be rotated, and the connecting seat will drive the turntable to slide on the support seat, and the battery tray will rotate with the connecting seat. When the battery tray is rotated to a specified angle, the placement plate can be pushed to make the two connecting shafts slide on the connecting seat, and the battery tray will move with the placement plate. When the orientation of the battery tray is adjusted, the turntable can be fixed by the fixing structure. When the fixing structure fixes the turntable, the connecting plate can also be fixed, so that the turntable cannot rotate on the support seat and the placement plate cannot slide on the connecting seat. At this time, the battery tray cannot move, thereby completing the adjustment of the orientation of the battery tray, and the flexible adjustment of the orientation of the battery tray can avoid the need for the staff to hold the welding tool for a large range of activities, thereby saving time and physical effort and improving the efficiency of welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure between the connecting rod and the sliding rod of the utility model;

[0017] Figure 3 This is a schematic diagram of the connection structure between the electric push rod and the slide rod of the utility model;

[0018] Figure 4 for Figure 3 An enlarged schematic diagram of part A is shown;

[0019] Figure 5 This is a schematic diagram of the connection structure between the turntable and the abutment piece of the present invention;

[0020] Figure 6 This is a schematic diagram of the connection structure between the guide column and the abutment plate of the present invention.

[0021] In the figure: 1. Support seat; 2. Connecting seat; 3. Connecting shaft; 4. Placement plate; 5. Clamping structure; 501. Rotating rod; 502. Screw rod; 503. Slider; 504. Clamping block; 6. Connecting rod; 7. Fixed structure; 701. Electric push rod; 702. Sliding rod; 703. Abutment sleeve; 704. Abutment sheet; 705. Abutment block; 706. Spring; 707. Guide column; 708. Abutment plate; 8. Turntable; 9. Connecting plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 6 As shown, the battery tray welding fixture includes a support base 1, a turntable 8 is rotatably connected to the support base 1, a connecting base 2 is fixedly connected to the turntable 8, a placement plate 4 is provided on the top of the connecting base 2, two connecting shafts 3 are fixedly connected to the placement plate 4, and the two connecting shafts 3 are slidingly connected to the connecting base 2, a clamping structure 5 is provided on the placement plate 4, a connecting rod 6 is fixedly connected to the support base 1, a connecting plate 9 is fixedly connected to the placement plate 4, a fixing structure 7 is provided on the connecting rod 6, the cross-section of the end of the placement plate 4 is an L-shaped structure, and the cross-section of the end of the connecting base 2 is an L-shaped structure.

[0024] As a technical optimization solution of the utility model, Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, the fixed structure 7 includes an electric push rod 701 and a sliding rod 702, the connecting rod 6 is slidably connected to the sliding rod 702, the sliding rod 702 is fixedly connected to the push sleeve 703, the turntable 8 is slidably connected to a push piece 704, one end of the push piece 704 is in contact with the push sleeve 703, and the other end of the push piece 704 is in contact with the support seat 1, two guide columns 707 are fixedly connected to the connecting seat 2, and the two guide columns 707 are slidably connected to the same push plate 708, the sliding rod 702 is slidably connected to a push block 705, and the push block 705 A spring 706 is provided on the outer sleeve, one end of the spring 706 abuts against the slide bar 702, and the other end of the spring 706 abuts against the block 705. One side of the abutment plate 708 abuts against the connecting plate 9, and the other side of the abutment plate 708 abuts against the block 705. An electric push rod 701 is installed on the connecting rod 6, and the extended end of the electric push rod 701 is fixedly connected to the slide bar 702. The cross-section of the bottom end of the slide bar 702 is L-shaped, and the cross-section of the end of the block 705 is T-shaped, so it can be fixed after the battery tray orientation adjustment is completed.

[0025] As a technical optimization solution of the utility model, Figure 1 and Figure 3As shown, the clamping structure 5 includes a rotating rod 501 and a screw rod 502. The placement plate 4 is rotatably connected to the screw rod 502. Two sliders 503 are threadedly connected to the screw rod 502. The sliders 503 are slidably connected to the placement plate 4. A clamping block 504 is fixedly connected to the slider 503. The thread directions at both ends of the screw rod 502 are opposite. The two sliders 503 are symmetrically distributed about the middle part of the screw rod 502. Therefore, when the battery tray is placed on the placement plate 4, it can be fixed.

[0026] As a technical optimization solution of the utility model, Figure 3 As shown, two rotating rods 501 are fixedly connected to both ends of the screw rod 502 . The rotating rods 501 pass through the screw rod 502 and are perpendicular to the screw rod 502 , so that the screw rod 502 can be easily rotated.

[0027] When the battery tray is in use, the battery tray can be placed on the placement plate 4 when it is needed to weld the battery tray. When the battery tray is placed, the screw rod 502 can be rotated by the rotating rod 501, and the rotation of the screw rod 502 will threadably drive the two sliders 503 to move, and the slider 503 will drive the clamping block 504 to move, so that the two clamping blocks 504 move toward the battery tray at the same time. When the two clamping blocks 504 are tightly abutted against the battery tray, the rotation of the screw rod 502 can be stopped. At this time, the battery tray is fixed, thereby preventing the battery tray from moving during the welding process, effectively improving the stability of welding. When different parts of the battery tray need to be welded, the connecting seat 2 can be rotated, and the connecting seat 2 will drive the turntable 8 to slide on the support seat 1, and the battery tray will rotate with the connecting seat 2. When the battery tray rotates to a specified angle, the placement plate 4 can be pushed to make the two connecting shafts 3 slide on the connecting seat 2, and the battery tray will move with the placement plate 4. When the orientation adjustment of the battery tray is completed, the electric push rod 701 can be started, and the electric push rod 701 will retract. Drive the slide bar 702 to slide on the connecting rod 6, and the movement of the slide bar 702 will drive the block 705 to move. During the movement, the block 705 will contact the plate 708 and move toward the connecting plate 9 on the two guide pillars 707. After the plate 708 contacts the connecting plate 9, the block 705 will slide between the slide bar 702 as the slide bar 702 continues to move, and the spring 706 will shrink. Next, the movement of the slide bar 702 will drive the sleeve 703 to move, and the sleeve 703 will drive the piece 704 to slide on the turntable 8. When one side of the piece 704 After being pressed against the support seat 1, the electric push rod 701 stops contracting. Since the support piece 704 is pressed against the support seat 1 at this time, the turntable 8 cannot rotate on the support seat 1. At the same time, under the action of the spring 706, the support plate 708 is pressed against the connecting plate 9, so the placement plate 4 cannot move. At this time, the battery tray cannot move, thereby completing the adjustment of the battery tray's orientation. By flexibly adjusting the orientation of the battery tray, the need for staff to hold welding tools in a large range of activities can be avoided, thereby saving time and physical strength and improving welding efficiency.

[0028] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0029] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A battery tray welding fixture, comprising a support base (1), characterized in that: The support seat (1) is rotatably connected to a turntable (8), the turntable (8) is fixedly connected to a connecting seat (2), a placement plate (4) is provided at the top end of the connecting seat (2), two connecting shafts (3) are fixedly connected to the placement plate (4), the two connecting shafts (3) are slidably connected to the connecting seat (2), a clamping structure (5) is provided on the placement plate (4), a connecting rod (6) is fixedly connected to the support seat (1), a connecting plate (9) is fixedly connected to the placement plate (4), and a fixing structure (7) is provided on the connecting rod (6).

2. The battery tray welding fixture according to claim 1, characterized in that: The fixed structure (7) includes an electric push rod (701) and a sliding rod (702), the connecting rod (6) is slidably connected to the sliding rod (702), the sliding rod (702) is fixedly connected to a sleeve (703), and the turntable (8) is slidably connected to a piece (704), one end of the piece (704) is in contact with the sleeve (703), and the other end of the piece (704) is in contact with the support seat (1).

3. The battery tray welding fixture according to claim 2, characterized in that: Two guide posts (707) are fixedly connected to the connecting seat (2), and the two guide posts (707) are slidably connected to the same push plate (708). The slide bar (702) is slidably connected to a push block (705). A spring (706) is sleeved on the outside of the push block (705), one end of the spring (706) abuts against the slide bar (702), and the other end of the spring (706) abuts against the push block (705). One side of the push plate (708) abuts against the connecting plate (9), and the other side of the push plate (708) abuts against the push block (705).

4. The battery tray welding fixture according to claim 2, characterized in that: An electric push rod (701) is installed on the connecting rod (6), and the extended end of the electric push rod (701) is fixedly connected to the sliding rod (702).

5. The battery tray welding fixture according to claim 2, characterized in that: The cross section of the end of the placement plate (4) is in an L-shaped structure, and the cross section of the end of the connecting seat (2) is in an L-shaped structure.

6. The battery tray welding fixture according to claim 3, characterized in that: The cross section of the bottom end of the slide rod (702) is an L-shaped structure, and the cross section of the end of the stop block (705) is a T-shaped structure.

7. The battery tray welding fixture according to claim 1, characterized in that: The clamping structure (5) comprises a rotating rod (501) and a screw rod (502); the placement plate (4) is rotatably connected to the screw rod (502); two sliders (503) are threadedly connected to the screw rod (502); the sliders (503) are slidably connected to the placement plate (4); and a clamping block (504) is fixedly connected to the slider (503).

8. The battery tray welding fixture according to claim 7, characterized in that: Two rotating rods (501) are fixedly connected to both ends of the screw rod (502), and the rotating rod (501) passes through the screw rod (502) and is perpendicular to the screw rod (502).

9. The battery tray welding fixture according to claim 7, characterized in that: The threads at both ends of the screw rod (502) are in opposite directions, and the two sliders (503) are symmetrically distributed about the middle of the screw rod (502).