Fuse piece assembling equipment of fuse box

Abstract

The utility model discloses fuse piece assembling equipment of a fuse box. The fuse piece assembling equipment comprises a pair of material conveying modules, an indexing turntable and a plurality of assembling modules, the pair of material conveying modules and the plurality of assembling modules are arranged around the indexing turntable and are connected with the indexing turntable; the pair of material conveying modules are arranged adjacently, and the multiple assembling modules are arranged between the pair of material conveying modules. The pair of material conveying modules comprises a feeding module and a discharging module, the feeding module conveys a box body of the fuse box to the indexing turntable, and the discharging module conveys the box body on the indexing turntable to the outside; the indexing turntable drives the box body to sequentially rotate to the multiple assembling modules and the discharging module; and the assembling module outputs the safety piece and assembles the safety piece to the box body of the indexing turntable. According to the utility model, manual assembly is replaced by automatic equipment, so that the dependence on manpower in the production process is greatly reduced, and the labor cost is reduced; and meanwhile, the automation degree of the equipment is improved, and the production interruption or product quality problem caused by manual misoperation is also reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of fuse box assembly, in particular to a fuse piece assembly device for a fuse box. Background Art

[0002] With the increasing diversity of automotive modules and electrical components, vehicle wiring is becoming increasingly complex, necessitating a corresponding increase in fuse boxes to distribute and protect the vehicle's circuits. A fuse box is installed on the positive battery post in a vehicle to distribute the vehicle's power supply and protect the electrical safety of each circuit, preventing damage or failure of electrical components within the circuit due to current overloads or short circuits.

[0003] Existing car fuse box such as Figure 1 As shown, it includes a box body 11, a partition 13 on the box body, a plurality of undercuts 12 integrally provided on the top surface of the box body, a plurality of screws 2 assembled on the top surface of the box body, a screw 14 assembled on the side surface of the box body, a connecting piece 15 assembled between the side screws and the top screws of the box body, a plurality of fuse plates 16 assembled on the screws on the top surface of the box body, and a plurality of gaskets 17 assembled on the screws on the top surface of the box body; the fuse plates on the top surface of traditional automobile fuse boxes are assembled manually, which has high labor costs and low production efficiency, unstable quality and great safety risks. Summary of the Invention

[0004] According to an embodiment of the present invention, a fuse plate assembly device for a fuse box is provided, comprising: a pair of material transport modules, a dividing turntable and a plurality of assembly modules;

[0005] A pair of material transport modules and a plurality of assembly modules are arranged around the indexing turntable and are all connected to the indexing turntable;

[0006] A pair of material transport modules are arranged adjacent to each other, and a plurality of assembly modules are arranged between the pair of material transport modules;

[0007] A pair of transport modules are respectively a loading module and an unloading module. The loading module transports the box body of the fuse box to the indexing turntable, and the unloading module transports the box body on the indexing turntable to the outside;

[0008] The indexing turntable drives the box body to rotate to several assembly modules and unloading modules in sequence;

[0009] The assembly module outputs the fuse disc and assembles the fuse disc onto the box body of the indexing turntable.

[0010] Furthermore, the material transport module includes: a first linear module, a second linear module and a clamping claw;

[0011] The output end of the first linear module is connected to the second linear module, the output end of the second linear module is connected to the clamping claw, and the clamping claw is connected to the indexing turntable;

[0012] The first linear module drives the second linear module and the clamping claw to move horizontally;

[0013] The second linear module drives the clamping jaws to move vertically;

[0014] The gripper grips or releases the box.

[0015] Furthermore, the material transport module also includes: a pair of first guide rails, the pair of first guide rails are arranged in parallel, the length direction of the first guide rails is parallel to the length direction of the first linear module, and the second linear module is slidably connected to the pair of first guide rails.

[0016] Furthermore, the assembly module includes: a vibration discharging mechanism and an assembly mechanism;

[0017] The vibration discharging mechanism is adjacent to the assembly mechanism, and the assembly mechanism is connected with the vibration discharging mechanism and the indexing turntable;

[0018] Vibration discharge mechanism vibrates to output the safety piece;

[0019] The assembling mechanism absorbs the safety piece output by the vibration discharging mechanism and drives the safety piece to move to the box body for installation.

[0020] Furthermore, the vibration discharging mechanism comprises: a vibration plate, a direct vibration feeder and a limit cover plate;

[0021] The discharge port of the vibration plate is connected to the feeding end of the direct vibration feeder, the limit cover is fixed above the direct vibration feeder, and the direct vibration feeder is connected to the assembly mechanism;

[0022] The vibration plate vibrates and outputs the safety piece to the direct vibration feeder;

[0023] The straight vibration feeder transports the safety piece from the feed end to the discharge end;

[0024] The limiting cover plate limits the posture of the safety piece.

[0025] Furthermore, the assembly mechanism includes: a third linear module, a fourth linear module and an adsorption component;

[0026] The third linear module is disposed adjacent to the indexing turntable, the output end of the third linear module is connected to the fourth linear module, and the output end of the fourth linear module is connected to the adsorption component;

[0027] The third linear module drives the fourth linear module and the adsorption component to move horizontally;

[0028] The fourth linear module drives the adsorption component to move vertically;

[0029] The adsorption component is connected with the vibration discharging module and the indexing turntable, and the adsorption component adsorbs the safety piece and is installed on the box body.

[0030] Furthermore, the adsorption assembly includes: a mounting plate, a pair of positioning plates, an air tube, and a suction cup;

[0031] The mounting plate is fixed to the output end of the fourth linear module;

[0032] A pair of positioning plates are respectively fixed at both ends of the mounting plate;

[0033] The air pipe is arranged between a pair of positioning plates, fixed to the mounting plate and passing through the mounting plate, the bottom end of the air pipe is connected to the suction cup, and the top end of the air pipe is connected to the external vacuum generator;

[0034] A pair of positioning plates positions the safety piece, and a suction cup fixes the safety piece.

[0035] Furthermore, the assembly mechanism further includes: a pair of second guide rails, the pair of second guide rails are arranged in parallel, the length direction of the second guide rails is parallel to the length direction of the third linear module, and the fourth linear module is slidably connected to the pair of second guide rails.

[0036] Furthermore, a plurality of jigs are fixed on the indexing turntable, and the plurality of jigs correspond one-to-one to a pair of material transport modules and a plurality of assembly modules, respectively, and the jigs are fixed to the box body.

[0037] According to the fuse plate assembly equipment of the fuse box embodiment of the present invention, manual assembly is replaced by automated equipment, which greatly reduces the dependence on manual labor in the production process and reduces labor costs; at the same time, the degree of automation of the equipment is improved, which also reduces production interruptions or product quality problems caused by human operational errors.

[0038] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 Complete the schematic diagram for the existing fuse box assembly;

[0040] Figure 2 It is a structural schematic diagram of a fuse piece assembly device for a fuse box according to an embodiment of the utility model;

[0041] Figure 3 This is a schematic diagram of the structure of the indexing turntable of the fuse plate assembly device of the fuse box according to the embodiment of the utility model;

[0042] Figure 4 This is a structural schematic diagram of a material transport module of a fuse plate assembly device for a fuse box according to an embodiment of the present utility model;

[0043] Figure 5 This is a schematic structural diagram of an assembly module of a fuse plate assembly device for a fuse box according to an embodiment of the present utility model;

[0044] Figure 6 This is a structural schematic diagram of a vibration discharging mechanism of a fuse piece assembly device for a fuse box according to an embodiment of the present utility model;

[0045] Figure 7 The figure is a structural diagram of an assembly mechanism of a fuse piece assembly device for a fuse box according to an embodiment of the present utility model. DETAILED DESCRIPTION

[0046] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to further illustrate the present invention.

[0047] First, combine Figures 1 to 7 The invention provides a fuse plate assembly device for a fuse box according to an embodiment of the present invention, which is used for assembling fuse plates and has a wide range of application scenarios.

[0048] like Figures 1 to 7 As shown, the fuse plate assembly equipment of the fuse box embodiment of the present invention includes: a pair of material transport modules 3, a dividing turntable 4 and a plurality of assembly modules 5. The corresponding number of assembly modules 5 is set according to the number of fuse plates that need to be installed on a box body.

[0049] Specifically, if Figures 1 to 7 As shown, in this embodiment, a pair of material transport modules 3 and several assembly modules 5 are arranged around the indexing turntable 4 and are all connected to the indexing turntable 4, ensuring the close connection between the modules, so that the entire production process can be carried out automatically and continuously; a pair of material transport modules 3 are arranged adjacent to each other, and several assembly modules 5 are arranged between the pair of material transport modules 3; a pair of material transport modules 3 are respectively a loading module and a unloading module, which share the functions of loading and unloading, and the loading module conveys the box body 11 of the fuse box to the indexing turntable 4, and the unloading module conveys the box body 11 on the indexing turntable 4 to the outside; the indexing turntable 4 can accurately rotate the box body 11 to the position of each assembly module 5 and unloading module, ensuring the high precision of the assembly process of the fuse plate, reducing the occurrence rate of assembly errors, and thus improving the quality of the product; the assembly module 5 outputs the fuse plate 16, and assembles the fuse plate 16 to the box body 11 of the indexing turntable 4. By replacing manual assembly with automated equipment, the dependence on manual labor in the production process has been greatly reduced, reducing labor costs; at the same time, the increased degree of automation of the equipment has also reduced production interruptions or product quality problems caused by human operational errors.

[0050] Further, if Figures 1 to 7As shown, in this embodiment, the material transport module 3 includes: a first linear module 31, a second linear module 32 and a clamp 33; the output end of the first linear module 31 is connected to the second linear module 32, the output end of the second linear module 32 is connected to the clamp 33, and the clamp 33 is connected to the dividing turntable 4; the first linear module 31 drives the second linear module 32 and the clamp 33 to move horizontally; the second linear module 32 drives the clamp 33 to move vertically; the clamp 33 clamps or releases the box body 11. The first linear module 31 and the second linear module 32 control the horizontal and vertical movements respectively, so that the clamp 33 can move freely in two dimensions, thereby improving the operational flexibility of the material transport module 3 in space. Through the combination of the two linear modules, the clamp 33 can accurately clamp, move and release the box body 11, ensuring the accurate positioning of the box body 11 during the transmission and assembly process. The movement path of the clamp 33 can be controlled by adjusting the stroke of the first and second linear modules 32. The system can flexibly adapt to box bodies 11 of different sizes and shapes, and realize more universal material transportation and operation; the first linear module 31 can adopt a synchronous belt motion module, which is suitable for long strokes and smooth movement; the second linear module 32 can adopt a cylinder with fast response.

[0051] Further, if Figures 1 to 7 As shown, in this embodiment, the material transport module 3 further includes a pair of first guide rails 34. The pair of first guide rails 34 are arranged in parallel, and the length direction of the first guide rails 34 is parallel to the length direction of the first linear module 31. The second linear module 32 is slidably connected to the pair of first guide rails 34. The first guide rails 34 provide precise track guidance, improve positioning accuracy, and enhance system rigidity and motion stability.

[0052] Further, if Figures 1 to 7 As shown, in this embodiment, the assembly module 5 includes a vibrating discharge mechanism 51 and an assembly mechanism 52. The vibrating discharge mechanism 51 and the assembly mechanism 52 are arranged adjacent to each other, and the assembly mechanism 52 is connected to the vibrating discharge mechanism 51 and the indexing turntable 4. The vibrating discharge mechanism 51 vibrates and outputs the fuse disc 16. The assembly mechanism 52 absorbs the fuse disc 16 output by the vibrating discharge mechanism 51 and drives the fuse disc 16 to move to the box body 11 for installation. This realizes the automated transportation and assembly of the fuse disc 16.

[0053] Further, if Figures 1 to 7As shown, in this embodiment, the vibration discharge mechanism 51 includes: a vibration plate 511, a straight vibration feeder 512 and a limit cover 513; the discharge port of the vibration plate 511 is connected to the feed end of the straight vibration feeder 512, the limit cover 513 is fixed above the straight vibration feeder 512, and the straight vibration feeder 512 is connected to the assembly mechanism 52; the vibration plate 511 vibrates and outputs the safety disc 16 to the straight vibration feeder 512; the straight vibration feeder 512 conveys the safety disc 16 from the feed end to the discharge end; the limit cover 513 can effectively limit the posture of the safety disc 16 during the conveying process, ensuring that the safety disc 16 passes through the straight vibration feeder 512 in the correct direction and angle. The vibration of the vibration plate 511 automatically arranges and guides the safety discs 16 to the discharge port through vibration, and can quickly, stably and continuously output the safety discs 16. The automated discharge method reduces manual intervention and improves the automation level and production efficiency of the production line.

[0054] Further, if Figures 1 to 7 As shown, in this embodiment, the assembly mechanism 52 includes: a third linear module 521, a fourth linear module 522 and an adsorption component; the third linear module 521 is arranged adjacent to the indexing turntable 4, the output end of the third linear module 521 is connected to the fourth linear module 522, and the output end of the fourth linear module 522 is connected to the adsorption component; the third linear module 521 drives the fourth linear module 522 and the adsorption component to move horizontally; the fourth linear module 522 drives the adsorption component to move vertically; the adsorption component is connected to the vibration discharge module and the indexing turntable 4, and the adsorption component adsorbs the safety disc 16 and is installed on the box body 11. The third linear module 521 and the fourth linear module 522 allow the adsorption component to move freely between different positions to achieve flexible positioning and installation of the safety disc 16. Both the third linear module 521 and the fourth linear module 522 can use cylinders, which have fast response, high efficiency, low cost, simple and stable structure.

[0055] Further, if Figures 1 to 7 As shown, in this embodiment, the adsorption assembly includes: a mounting plate 523, a pair of positioning plates 524, an air pipe 525, and a suction cup 526. The mounting plate 523 is fixed to the output end of the fourth linear module 522. The pair of positioning plates 524 are respectively fixed to both ends of the mounting plate 523. The air pipe 525 is disposed between the pair of positioning plates 524, is fixed to the mounting plate 523, and passes through the mounting plate 523. The bottom end of the air pipe 525 is connected to the suction cup 526, and the top end of the air pipe 525 is connected to an external vacuum generator. By controlling the vacuum level, the fast adsorption and release of the safety disc 16 can be achieved. The pair of positioning plates 524 position the safety disc 16, and the suction cup 526 adsorbs and fixes the safety disc 16. The positioning plates 524 abut against the safety disc 16 to ensure the accurate position of the safety disc 16 before adsorption, thereby improving the accuracy and consistency of assembly. The adsorption of the suction cup 526 can reduce physical damage to the safety disc 16.

[0056] Further, if Figures 1 to 7 As shown, in this embodiment, the assembly mechanism 52 further includes a pair of second guide rails 527. The pair of second guide rails 527 are arranged in parallel, and the length direction of the second guide rails 527 is parallel to the length direction of the third linear module 521. The fourth linear module 522 is slidably connected to the pair of second guide rails 527. The second guide rails 527 provide precise track guidance, improve positioning accuracy, and enhance system rigidity and motion stability.

[0057] Further, if Figures 1 to 7 As shown, in this embodiment, a plurality of jigs 41 are fixed on the dividing turntable 4, and the plurality of jigs 41 correspond one-to-one to a pair of material transport modules 3 and a plurality of assembly modules 5 respectively. The jigs 41 fix the box body 11 to ensure that the box body 11 can maintain a stable and precise position when the dividing turntable 4 rotates, which helps to ensure the alignment of the box body 11 and the safety plate 16 during the assembly process, improve the assembly accuracy, reduce the position deviation, and prevent the box body 11 from falling off, thereby improving safety. The jig 41 can be a pair of U-shaped positioning plates with openings arranged opposite to each other.

[0058] When in use, the external output device outputs the fuse box body 11 assembled with the top screws 2, the side screws 14 and the connecting piece 15, the loading module moves to the external output device, drives the clamping claw 33 to clamp the partition 13 on the box body 11, and then moves to the corresponding fixture 41 on the indexing turntable 4 to release the box body 11; the indexing turntable 4 rotates, driving the box body 11 to stop under several assembly modules 5 in turn; the vibration disk 511 vibrates to discharge the material, and is transported to the discharge end via the straight vibration feeder 512, the fourth linear module 522 drives the adsorption component to move downward, the positioning plate 524 abuts against the safety plate 16, the suction cup 526 adsorbs the safety plate 16, the fourth linear module 522 is reset, and the third linear module 521 Drive the fourth linear module 522 and the adsorption component to move above the box body 11, the fourth linear module 522 drives the adsorption component to move downward, so that the two holes of the safety piece 16 pass through the top screw 2 of the box body 11, the safety piece 16 abuts against the box body 11, the suction cup 526 is released, the fourth linear module 522 and the third linear module 521 are reset in turn, the dividing turntable 4 drives the box body 11 to move to the next assembly module 5 to repeat the operation, and assemble the next safety piece 16. After all the safety pieces 16 are assembled, the dividing turntable 4 drives the box body 11 with the assembled safety pieces 16 to move to the unloading module, and the clamping claws 33 of the unloading module clamp the partition 13 of the box body 11 to unload the box body 11.

[0059] Above, refer to Figures 1 to 7The present invention describes a device for assembling fuse plates for a fuse box according to an embodiment of the present invention. Automated equipment replaces manual assembly, significantly reducing reliance on manual labor during the production process and lowering labor costs. At the same time, the increased degree of automation in the device also reduces production interruptions or product quality issues caused by human operational errors.

[0060] It should be noted that, in this specification, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, the elements defined by the phrase "comprising..." do not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the elements.

[0061] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. After reading the above description, various modifications and alternatives to the present invention will be readily apparent to those skilled in the art. Therefore, the scope of protection of the present invention shall be defined by the appended claims.

Claims

1. A fuse plate assembly device for a fuse box, characterized in that: It includes: a pair of material transport modules, an indexing turntable and several assembly modules; The pair of material transport modules and the plurality of assembly modules are arranged around the indexing turntable and are all connected to the indexing turntable; The pair of material transport modules are arranged adjacent to each other, and the plurality of assembly modules are arranged between the pair of material transport modules; The pair of transport modules are respectively a loading module and a unloading module, wherein the loading module transports the box body of the fuse box onto the indexing turntable, and the unloading module transports the box body on the indexing turntable to the outside; The indexing turntable drives the box body to rotate to the several assembly modules and the blanking module in sequence; The assembly module outputs the safety plate and assembles the safety plate onto the box body of the indexing turntable.

2. The fuse plate assembly device for a fuse box according to claim 1, characterized in that: The material transport module comprises: a first linear module, a second linear module and a clamping claw; The output end of the first linear module is connected to the second linear module, the output end of the second linear module is connected to the clamping claw, and the clamping claw is connected to the indexing turntable; The first linear module drives the second linear module and the clamping claw to move horizontally; The second linear module drives the clamping jaw to move in a vertical direction; The clamping claws clamp or release the box body.

3. The fuse plate assembly device for a fuse box according to claim 2, characterized in that: The material transport module further includes: a pair of first guide rails, the pair of first guide rails are arranged in parallel, the length direction of the first guide rails is parallel to the length direction of the first linear module, and the second linear module is slidably connected to the pair of first guide rails.

4. The fuse plate assembly device for a fuse box according to claim 1, characterized in that: The assembly module includes: a vibration discharging mechanism and an assembly mechanism; The vibration discharging mechanism is arranged adjacent to the assembly mechanism, and the assembly mechanism is connected with the vibration discharging mechanism and the indexing turntable; The vibrating discharging mechanism vibrates and outputs the safety piece; The assembling mechanism absorbs the safety piece output by the vibration discharging mechanism, and drives the safety piece to move to the box body for installation.

5. The fuse plate assembly device for a fuse box according to claim 4, characterized in that: The vibration discharging mechanism comprises: a vibration plate, a direct vibration feeder and a limiting cover plate; The discharge port of the vibration plate is connected to the feed end of the straight vibration feeder, the limit cover is fixed above the straight vibration feeder, and the straight vibration feeder is connected to the assembly mechanism; The vibration plate vibrates and outputs the safety piece to the direct vibration feeder; The straight vibration feeder transports the safety piece from the feeding end to the discharging end; The limiting cover plate limits the posture of the safety piece.

6. The fuse plate assembly device for a fuse box according to claim 4, characterized in that: The assembly mechanism includes: a third linear module, a fourth linear module and an adsorption component; The third linear module is arranged adjacent to the indexing turntable, the output end of the third linear module is connected to the fourth linear module, and the output end of the fourth linear module is connected to the adsorption component; The third linear module drives the fourth linear module and the adsorption component to move horizontally; The fourth linear module drives the adsorption component to move in the vertical direction; The adsorption component is connected with the vibration discharging module and the indexing turntable, and the adsorption component adsorbs the safety piece and is installed on the box body.

7. The fuse plate assembly device for a fuse box according to claim 6, characterized in that: The adsorption assembly comprises: a mounting plate, a pair of positioning plates, an air pipe and a suction cup; The mounting plate is fixed to the output end of the fourth linear module; The pair of positioning plates are respectively fixed at both ends of the mounting plate; The air pipe is arranged between the pair of positioning plates, the air pipe is fixed to the mounting plate and passes through the mounting plate, the bottom end of the air pipe is connected to the suction cup, and the top end of the air pipe is connected to an external vacuum generator; The pair of positioning plates positions the safety piece, and the suction cup absorbs and fixes the safety piece.

8. The fuse plate assembly device for a fuse box according to claim 6, characterized in that: The assembly mechanism further includes: a pair of second guide rails, the pair of second guide rails are arranged in parallel, the length direction of the second guide rails is parallel to the length direction of the third linear module, and the fourth linear module is slidably connected to the pair of second guide rails.

9. The fuse plate assembly device for a fuse box according to claim 1, characterized in that: A plurality of jigs are fixed on the indexing turntable, and the plurality of jigs correspond one-to-one to the pair of material transport modules and the plurality of assembly modules respectively, and the jigs fix the box body.

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