Numerical control lathe for valve production

By adopting the arc guide groove and adjustment frame design on the CNC lathe, combined with the helical gear and rubber wrapping, the problem of poor clamping stability is solved and the stable clamping of the control valve is achieved.

CN223338974UActive Publication Date: 2025-09-16ZHEJIANG JIANGLANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422782611.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-16
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

When the CNC lathe is processing the control valve, the moving trajectory of the clamping jaw is straight, resulting in poor clamping stability and easy loosening.

Method used

The clamping rod slides in the arc-shaped guide groove and the adjustment frame design is adopted. The arc-shaped trajectory movement of the clamping rod is achieved through the cooperation of the bevel gear and the rotating shaft. Combined with the rubber wrapping and raised plate design, the friction is increased to avoid loosening.

Benefits of technology

The clamping stability is improved, preventing the clamping rod from loosening under the side extrusion force, and ensuring the firm fixation of the control valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a numerical control lathe for valve production, and relates to the technical field of valve machining equipment. A controller is mounted on the front side of the top of the lathe main body; a clamping head is fixed at the right end of the main shaft in the lathe main body; three guide grooves are annularly formed in the right side of the clamping head; a clamping rod is mounted in each of the three guide grooves in a sliding manner; a rotating shaft is rotationally mounted in the clamping head; an adjusting frame is welded on the outer side of the rotating shaft; a fastening rod is further rotationally mounted at the top of the clamping head; and a helical gear is arranged at the bottom end of the fastening rod. When the numerical control lathe is used for machining the control valve, generated side face extrusion force cannot enable the clamping rod to be loosened, and the stability after clamping is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve processing equipment, in particular to a numerically controlled lathe for valve production. Background Art

[0002] Coal mine production usually requires the use of mining equipment, and these equipment mostly need to be supported by hydraulic supports. The height of the hydraulic supports can be adjusted during use, and at this time, a control valve is needed for control. The control valve usually needs to be processed by a CNC lathe during production.

[0003] At present, CNC lathes usually need to use a chuck for clamping when processing workpieces. The clamping jaws on the chuck can slide in the guide grooves on the chuck to achieve clamping and loosening. However, the moving trajectory of the clamping jaws is directly toward the middle position of the chuck or away from the middle position of the chuck, and the moving trajectory is straight. When processing control valves, it is easy to generate side extrusion force, which acts on the clamping jaws and makes them loose, resulting in poor clamping stability. Summary of the Invention

[0004] The utility model provides a numerically controlled lathe for valve production, which can prevent a clamping rod from becoming loose due to the side extrusion force generated when processing a control valve, thereby improving stability after clamping.

[0005] In a first aspect of the present disclosure, there is provided a CNC lathe for valve production, specifically comprising: a lathe main body;

[0006] A controller is installed on the top front side of the lathe body; a chuck is fixed to the right end of the spindle inside the lathe body; three guide grooves are arranged in a ring on the right side of the chuck; a clamping rod is slidably installed in each of the three guide grooves; a rotating shaft is rotatably installed inside the chuck; an adjustment frame is welded to the outside of the rotating shaft; a fastening rod is also rotatably installed on the top of the chuck; a bevel gear is provided at the bottom end of the fastening rod.

[0007] In at least some embodiments, a helical gear is also provided on the outer side of the rotating shaft, and the helical gear on the outer side of the rotating shaft is meshed with the helical gear at the bottom end of the fastening rod.

[0008] In at least some embodiments, the guide grooves are all arc-shaped grooves, and one end of each of the three guide grooves is close to the center of the clamping head, and the other end of the guide groove is close to the edge of the clamping head.

[0009] In at least some embodiments, two raised plates are provided on the outside of the fastening rod, and the two raised plates are respectively in close contact with the outer wall and the inner wall of the chuck.

[0010] In at least some embodiments, a cylindrical block is provided at the left end of the clamping rod, a cylindrical cavity is provided inside the clamping head, and the cylindrical block at the left end of the clamping rod is located in the cylindrical cavity inside the clamping head.

[0011] In at least some embodiments, a plurality of annular grooves are equidistantly provided on the outside of the clamping rod, the outside of the clamping rod is also wrapped with a layer of rubber, and a hexagonal block is provided on the top of the fastening rod.

[0012] In at least some embodiments, the adjustment frame is composed of three Y-shaped plates arranged in a ring, each of which is provided with a rectangular opening whose width is equal to the outer diameter of the cylindrical block at the left end of the clamping rod, and the cylindrical block at the left end of the clamping rod is respectively located in the three rectangular openings on the outside of the adjustment frame.

[0013] The utility model provides a CNC lathe for valve production, which has the following beneficial effects:

[0014] The clamping rod in the utility model can clamp and fix the control valve. The clamping rod can slide in the guide groove on the right side of the clamping head when displaced, and the guide grooves are all arc-shaped open grooves. The trajectory of the clamping rod when displaced is also an arc-shaped trajectory, and there will be no straight moving trajectory. The side extrusion force generated when processing the control valve will not cause the clamping rod to loosen, thereby improving the stability after clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.

[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0017] In the attached figure:

[0018] Figure 1 A schematic diagram showing the main shaft side of the overall structure of the present application is shown;

[0019] Figure 2 Shows a schematic diagram of the right shaft side of the chuck in this application;

[0020] Figure 3 A schematic diagram of the axial side of the chuck after partial sectioning in this application is shown;

[0021] Figure 4 A schematic diagram of the left shaft side of the chuck after vertical sectioning in this application is shown;

[0022] Figure 5 A schematic diagram of the left shaft side of the chuck in the present application is shown with the chuck vertically cut and the chuck rod adjusted;

[0023] Figure 6A schematic diagram of the right shaft side of the chuck in the present application is shown with the chuck vertically cut and the clamping rod adjusted;

[0024] Reference Signs List

[0025] 1. Lathe body; 2. Controller; 3. Chuck; 4. Clamping rod; 5. Rotating shaft; 6. Adjusting frame; 7. Fastening rod; 8. Bevel gear; 9. Guide groove. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Example 1: Please refer to Figures 1 to 6 :

[0028] The utility model provides a CNC lathe for valve production, comprising: a lathe main body 1;

[0029] A controller 2 is installed on the top front side of the lathe body 1. The lathe body 1 is used to support other structures on the lathe. When in use, the CNC lathe can be controlled by the controller 2 to process the control valve; a clamping head 3 is fixed to the right end of the main shaft inside the lathe body 1. The clamping head 3 is used to support the clamping rod 4, the rotating shaft 5 and the fastening rod 7; three guide grooves 9 are arranged in a ring on the right side of the clamping head 3, and the clamping rod 4 can slide in the guide groove 9 to adjust its position, thereby achieving the clamping and loosening of the control valve. The three guide grooves 9 are each slidably installed with a clamping rod 4. When in use, the control valve to be processed can be placed between the three clamping rods 4. At this time, the tightening rod 7 is driven by a wrench to rotate clockwise. When the tightening rod 7 rotates clockwise, it drives the rotating shaft 5 to rotate forward through the bevel gear 8. At this time, the adjusting frame 6 outside the rotating shaft 5 will also rotate forward. Therefore, the cylindrical block at the left end of the clamping rod 4 can be used to push the clamping rod 4 to slide in the guide groove 9 toward the end near the middle position of the clamping head 3. In this process, the clamping rod 4 will gradually When the chuck 3 is moved closer to the middle position of the chuck head 3, the chuck rod 4 can be in close contact with the outer wall of the control valve, thereby firmly clamping the control valve; a rotating shaft 5 is installed in the chuck head 3, and when the rotating shaft 5 rotates, it can drive the adjusting frame 6 to rotate synchronously, so that the position of the chuck rod 4 can be adjusted; an adjusting frame 6 is welded to the outside of the rotating shaft 5, and when the adjusting frame 6 rotates, the rectangular opening on the outside of the adjusting frame 6 cooperates with the cylindrical block on the left end of the chuck rod 4 to push the chuck rod 4 to slide in the guide groove 9; the top of the chuck head 3 is also rotated A fastening rod 7 is dynamically installed. When in use, the fastening rod 7 on the clamping head 3 can be driven to rotate by cooperating with the hexagonal block on its top through a wrench. When the fastening rod 7 rotates, the helical gear 8 at its bottom end can cooperate with the helical gear 8 on the outside of the rotating shaft 5 to drive the rotating shaft 5 to rotate synchronously, so that the adjusting frame 6 can drive the clamping rod 4 to move; a helical gear 8 is provided at the bottom end of the fastening rod 7. When the fastening rod 7 rotates, the helical gear 8 at its bottom end can cooperate with the helical gear 8 on the outside of the rotating shaft 5 to drive the rotating shaft 5 to rotate synchronously.

[0030] In the embodiment of the present disclosure, Figure 3-Figure 5 As shown, a bevel gear 8 is also provided on the outside of the rotating shaft 5, and the bevel gear 8 on the outside of the rotating shaft 5 is meshed with the bevel gear 8 at the bottom end of the fastening rod 7. When in use, the fastening rod 7 on the clamping head 3 can be driven to rotate by cooperating with the hexagonal block on its top through a wrench. When the fastening rod 7 rotates, the bevel gear 8 at its bottom end can cooperate with the bevel gear 8 on the outside of the rotating shaft 5 to drive the rotating shaft 5 to rotate synchronously, so that the adjusting frame 6 can drive the clamping rod 4 to move.

[0031] In the embodiment of the present disclosure, Figure 2-Figure 6As shown, the guide grooves 9 are all arc-shaped grooves, and one end of the three guide grooves 9 is close to the center position of the clamping head 3, and the other end of the guide groove 9 is close to the edge position of the clamping head 3. When the adjusting frame 6 rotates in the reverse direction, the cylindrical block at the left end of the clamping rod 4 can be used to push the clamping rod 4 to slide in the guide groove 9 toward the end close to the edge position of the clamping head 3. During this process, the clamping rod 4 will gradually move away from the middle position of the clamping head 3, and then the control valve to be processed can be placed between the three clamping rods 4. When the adjusting frame 6 rotates forward, the cylindrical block at the left end of the clamping rod 4 can be used to push the clamping rod 4 to slide in the guide groove 9 toward the end close to the middle position of the clamping head 3. During this process, the clamping rod 4 will gradually approach the middle position of the clamping head 3, so that the clamping rod 4 can be tightly attached to the outer wall of the control valve, thereby firmly clamping the control valve.

[0032] In the embodiment of the present disclosure, Figure 2 and Figure 3 As shown, two raised plates are provided on the outside of the fastening rod 7, and the two raised plates are respectively in close contact with the outer wall and inner wall of the clamping head 3, thereby preventing the fastening rod 7 from moving up and down, ensuring that the helical gear 8 at the bottom end of the fastening rod 7 is engaged with the helical gear 8 on the outside of the rotating shaft 5.

[0033] In the embodiment of the present disclosure, Figure 3-Figure 5 As shown, a cylindrical block is provided at the left end of the clamping rod 4, a cylindrical cavity is provided inside the clamping head 3, and the cylindrical blocks at the left end of the clamping rod 4 are located in the cylindrical cavity inside the clamping head 3. When the adjusting frame 6 rotates, the rectangular opening on its outside cooperates with the cylindrical block on the left end of the clamping rod 4 to push the clamping rod 4 to slide in the guide groove 9, and the cylindrical block on the left end of the clamping rod 4 will also slide in the rectangular opening on the outside of the adjusting frame 6 to avoid conflict when the clamping rod 4 is displaced.

[0034] In the embodiment of the present disclosure, Figure 3-Figure 5 As shown, the adjustment frame 6 is composed of three Y-shaped plates arranged in a ring shape, and each Y-shaped plate is provided with a rectangular opening whose width is equal to the outer diameter of the cylindrical block at the left end of the clamping rod 4, and the cylindrical block at the left end of the clamping rod 4 is respectively located in the three rectangular openings on the outside of the adjustment frame 6. When the adjustment frame 6 rotates, the rectangular opening on its outside cooperates with the cylindrical block at the left end of the clamping rod 4 to push the clamping rod 4 to slide in the guide groove 9, and the cylindrical block at the left end of the clamping rod 4 will also slide in the rectangular opening on the outside of the adjustment frame 6 to avoid conflict when the clamping rod 4 is displaced.

[0035] Example 2, based on Example 1, Figures 1-6As shown, a number of annular grooves are equidistantly arranged on the outside of the clamping rod 4, and the outside of the clamping rod 4 is also wrapped with a layer of rubber. A hexagonal block is provided on the top of the fastening rod 7. When in use, the fastening rod 7 on the clamping head 3 can be rotated by cooperating with the hexagonal block on its top through a wrench. When the clamping rod 4 clamps the control valve, the annular grooves on the outside and the rubber on the outside can increase the friction force to avoid loosening.

[0036] The working principle of this embodiment is as follows: the lathe body 1 can be fixed on the ground in the workshop during installation. When the control valve on the coal mine comprehensive mining hydraulic support needs to be processed, the fastening rod 7 on the clamping head 3 is first driven to rotate counterclockwise by cooperating with the hexagonal block on its top through a wrench. When the fastening rod 7 rotates counterclockwise, it will drive the bevel gear 8 at its bottom end to cooperate with the bevel gear 8 on the outside of the rotating shaft 5 to drive the rotating shaft 5 to rotate in the opposite direction. At this time, the adjusting frame 6 on the outside of the rotating shaft 5 will also rotate in the opposite direction. Therefore, the cylindrical block at the left end of the clamping rod 4 can push the clamping rod 4 to slide in the guide groove 9 toward the end close to the edge of the clamping head 3. In this process, the clamping rod 4 will gradually move away from the middle position of the clamping head 3, and the cylindrical block at the left end of the clamping rod 4 will also move in the adjusting frame 6. When the tightening rod 7 rotates clockwise, the tightening rod 7 will drive the rotating shaft 5 to rotate forward through the bevel gear 8. At this time, the adjusting frame 6 on the outside of the rotating shaft 5 will also rotate forward. Therefore, the cylindrical block at the left end of the clamping rod 4 can be used to push the clamping rod 4 to slide in the guide groove 9 toward the end close to the middle position of the clamping head 3. In this process, the clamping rod 4 will gradually approach the middle position of the clamping head 3. Therefore, the clamping rod 4 can be tightly attached to the outer wall of the control valve, so that the control valve can be firmly clamped and fixed. Then, the CNC lathe can be controlled by the controller 2 to process the control valve.

[0037] In this article, there are several points to note:

[0038] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.

[0039] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.

[0040] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

Claims

1. A CNC lathe for valve production, comprising: Lathe main body (1); characterized in that: A controller (2) is installed on the front side of the top of the lathe body (1); a chuck (3) is fixed to the right end of the main shaft inside the lathe body (1); three guide grooves (9) are arranged in a ring on the right side of the chuck (3); a chuck rod (4) is slidably installed in each of the three guide grooves (9); a rotating shaft (5) is rotatably installed inside the chuck (3); an adjusting frame (6) is welded to the outside of the rotating shaft (5); a fastening rod (7) is also rotatably installed on the top of the chuck (3); a bevel gear (8) is provided at the bottom end of the fastening rod (7).

2. A CNC lathe for valve production according to claim 1, characterized in that: The guide grooves (9) are all arc-shaped grooves, and one end of each of the three guide grooves (9) is close to the center of the clamping head (3), and the other end of the guide groove (9) is close to the edge of the clamping head (3).

3. A CNC lathe for valve production according to claim 1, characterized in that: The left end of the clamping rod (4) is provided with a cylindrical block, a cylindrical cavity is provided inside the clamping head (3), and the cylindrical blocks at the left end of the clamping rod (4) are located in the cylindrical cavity inside the clamping head (3).

4. A CNC lathe for valve production according to claim 1, characterized in that: The adjustment frame (6) is composed of three Y-shaped plates arranged in a ring shape, each of which is provided with a rectangular opening having a width equal to the outer diameter of the cylindrical block at the left end of the clamping rod (4), and the cylindrical block at the left end of the clamping rod (4) is respectively located in the three rectangular openings outside the adjustment frame (6).

5. A CNC lathe for valve production according to claim 1, characterized in that: A helical gear (8) is also provided on the outside of the rotating shaft (5), and the helical gear (8) on the outside of the rotating shaft (5) is meshed with the helical gear (8) at the bottom end of the fastening rod (7).

6. A CNC lathe for valve production according to claim 1, characterized in that: Two raised plates are provided on the outside of the fastening rod (7), and the two raised plates are respectively in close contact with the outer wall and the inner wall of the clamping head (3).

7. A CNC lathe for valve production according to claim 1, characterized in that: The outside of the clamping rod (4) is provided with a plurality of annular grooves at equal intervals. The outside of the clamping rod (4) is also wrapped with a layer of rubber. The top of the fastening rod (7) is provided with a hexagonal block.

Citation Information

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