Rock plate ceramic cutting composite cleaning machine

By integrating a water jet cutter, flushing platform and liquid collection tank into the rock slab ceramic cutting device, the problem of cooling water and dust accumulation during the cutting process is solved, automatic cleaning and efficient production are achieved, the cleaning process is simplified and work efficiency is improved.

CN223339193UActive Publication Date: 2025-09-16DONGGUAN MINGRUI GLASS BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422761875.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

During the cutting process, existing rock slab ceramic cutting devices accumulate cooling water, ceramic dust and debris, making them difficult to clean and affecting work efficiency. In addition, the residue on the ceramic surface after cutting needs to be transferred to another device for cleaning, increasing labor or mechanical transfer costs.

Method used

A composite cleaning machine for rock slab ceramic cutting is designed, which integrates a water jet cutting machine, a flushing platform and a liquid collection tank. It uses a threaded screw to drive precise cutting, and uses a high-pressure water inlet pipe and a nozzle to flush the platform for automatic cleaning. The liquid collection tank quickly discharges waste liquid to reduce downtime.

Benefits of technology

It realizes automatic cleaning during the cutting process, reduces the number of shutdowns for cleaning, improves production efficiency, saves water resources, ensures the cleanliness of the ceramic surface, and simplifies subsequent processing preparations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223339193U_ABST
Patent Text Reader

Abstract

The utility model provides a rock plate ceramic cutting composite cleaning machine. Comprising supporting columns at the bottom of a machine body, a mounting frame is fixed to the machine body, a threaded lead screw is mounted on the mounting frame, a water jet cutting machine body is mounted on the threaded lead screw, a machining platform is arranged on the side, close to the mounting frame, of the machine body, and a washing platform is arranged on the other side of the machine body; the rock plate moves on the flushing platform and inclines, so that water flows through the surface more effectively; a flushing pipe is mounted on the side, away from the machine body, of the mounting frame, nozzles are arranged on the side, away from the mounting frame, of the flushing pipe and can evenly spray water flow to the upper side and the lower side of the rock plate, and it is guaranteed that the whole rock plate is clean; the liquid collecting tank is formed in the machine body, the control valve is arranged on the liquid collecting tank, liquid can be collected at the bottommost part through the structural design of the liquid collecting tank, waste liquid can be rapidly discharged, the downtime of equipment cleaning and maintenance is shortened, and the overall production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of rock plate ceramic cutting and processing technology, and in particular relates to a rock plate ceramic cutting and compound cleaning machine. Background Art

[0002] Rock slab ceramics, also known as rock slabs or large slabs, are large ceramic slabs, usually used for indoor and outdoor walls, floor paving, and furniture decoration. As modern home design tends to be simple, stylish and integrated, consumers have an increasing demand for decorative materials with natural texture and large-area seamless effects. In order to meet the needs of different customers, rock slab ceramics need to be cut to meet the customer's installation needs. However, during the cutting process of the existing cutting device, cooling water, ceramic dust and debris will accumulate at the bottom of the machine, which is very troublesome to clean. The device needs to be stopped for mechanical cleaning, which reduces the working efficiency of the device. After the cutting is completed, there will be residual sawdust, dust or other debris on the surface of the cut ceramic. Failure to clean it immediately may affect the quality of subsequent processing, and the material needs to be transferred to another device for cleaning, which will increase additional labor or mechanical transfer costs and reduce work efficiency. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a rock plate ceramic cutting and cleaning machine with high practicality, simple operation and relatively simple structure.

[0004] In order to solve the above technical problems, the utility model provides a rock slab ceramic cutting and compound cleaning machine, including: a support column at the bottom of the body, a mounting bracket is fixed on the body, a threaded screw is installed on the mounting bracket, and a drive motor is installed on the right side of the threaded screw, a water jet cutting machine body is installed on the threaded screw, and a high-pressure water inlet pipe is installed on the water jet cutting machine body, a processing platform is provided on the side of the body close to the mounting bracket, and a flushing platform is provided on the other side, a flushing pipe is installed on the side of the mounting bracket away from the body, and a nozzle is provided on the side of the flushing pipe away from the mounting bracket, a water pipe is installed on the flushing pipe, and the other end of the water pipe is connected to a water pump, a liquid collecting tank is opened on the body, and a control valve is provided in the liquid collecting tank.

[0005] As a further solution of the present invention, the threaded screw is evenly covered with threads, and a support platform is provided at a position where the mounting frame and the right side of the threaded screw cooperate with each other. The drive motor is fixed to the mounting frame through the support platform. The rotation of the threaded screw enables the water jet cutting machine body to move accurately according to the preset path, thereby achieving high-precision cutting.

[0006] As a further solution of the present invention, the processing platform is composed of multiple rollers, and the rollers are fixed on the same horizontal plane. The rollers on the processing platform can automatically move the rock slab to the next process, reducing manual operation.

[0007] As a further solution of the present invention, the flushing platform is composed of rollers of the same size as the processing platform, and the rollers on the flushing platform are in an arc-shaped layout with high ends and a low middle, which can maintain the inclination of the rock slab during the flushing process, allowing the water to flow through the surface more efficiently and reduce water accumulation on the rock slab.

[0008] As a further solution of the present invention, the intervals between two adjacent rollers on the processing platform and the washing platform are the same, so that the waste water, ceramic dust and debris can be quickly discharged into the liquid collection tank.

[0009] As a further solution of the present invention, the flushing pipe is a mouth-shaped structure, and the roller of the flushing platform passes through the flushing pipe.

[0010] As a further solution of the present invention, a group of nozzles are provided on both the upper and lower sides of the flushing pipe, and the water outlets of the two groups of nozzles are both facing the flushing platform, so that the rock slabs on the roller can be flushed in all directions.

[0011] As a further solution of the present invention, the liquid collecting tank is a funnel-shaped structure that is wide at the top and narrow at the bottom, and a downward-sloping water outlet is opened on the lowest side of the liquid collecting tank. A control valve is fixed on the outside of the water outlet. The structural design of wide at the top and narrow at the bottom can increase the capacity while collecting the liquid at the bottom, so that the internal liquid can be discharged quickly.

[0012] Compared with the related art, the rock plate ceramic cutting and cleaning machine provided by the present invention has the following beneficial effects:

[0013] 1. The utility model is provided with a liquid collecting tank and a control valve on the machine body. The liquid collecting tank can collect wastewater, ceramic dust and debris generated during the cutting and cleaning process. The structural design of wide top and narrow bottom can increase the capacity while collecting the liquid at the bottom, so that the internal liquid can be discharged quickly, reducing the number of shutdowns for cleaning waste liquid. The control valve arranged at the bottom of the liquid collecting tank can quickly discharge the internal liquid, which is convenient for cleaning the device and discharging wastewater, can shorten the downtime for equipment cleaning and maintenance, and improve the overall production efficiency.

[0014] 2. The utility model is designed with a flushing platform and a flushing pipe on the main body of the sandblasting device. The nozzle on the flushing pipe can evenly distribute the water flow on the cut ceramic surface, quickly remove dust, debris and other impurities, ensure the cleanliness of the rock slab ceramic surface, and facilitate subsequent processing. In the flushing process, the rock slab ceramic moves on the rotating shaft of the flushing platform and tilts. The tilted rock slab can make the water flow through the surface more effectively, pushing the cut dust and debris to the lower side and falling into the liquid collection tank below, which speeds up the cleaning process and uses less water to cover a larger area, thereby saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0018] Figure 3 This is a three-dimensional schematic diagram of the flushing platform and flushing pipe structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the exploded structure of the processing platform and the washing platform of the present invention;

[0020] Figure 5 It is a schematic cross-sectional view of the machine body and liquid collecting tank structure of the present utility model.

[0021] In the figure: 1. Machine body; 2. Support column; 3. Mounting frame; 4. Threaded screw; 5. Drive motor; 6. Water jet cutting machine body; 7. Processing platform; 8. Flushing platform; 9. High-pressure water inlet pipe; 10. Water pump; 11. Water pipe; 12. Flushing pipe; 13. Nozzle; 14. Liquid collecting tank; 15. Control valve. DETAILED DESCRIPTION

[0022] Please refer to Figure 1-5, the rock slab ceramic cutting and compound cleaning machine includes: a support column 2 at the bottom of the machine body 1, a mounting frame 3 is fixed on the machine body 1, a threaded screw 4 is installed on the mounting frame 3, and a drive motor 5 is installed on the right side of the threaded screw 4, a water jet cutting machine body 6 is installed on the threaded screw 4, and a high-pressure water inlet pipe 9 is installed on the water jet cutting machine body 6, a processing platform 7 is provided on one side of the machine body 1 close to the mounting frame 3, and a flushing platform 8 is provided on the other side. The arc layout of the flushing platform 8 with high ends and low middle will tilt downward first during the transportation of rock slab ceramics, which can make the water flow more effectively through the surface of the rock slab and reduce water accumulation on the rock slab. Gather; A flushing pipe 12 is installed on the side of the mounting frame 3 away from the body 1, and a nozzle 13 is provided on the side of the flushing pipe 12 away from the mounting frame 3. The nozzles 13 on the upper and lower sides can evenly distribute the water flow on the upper and lower sides of the cut ceramic for flushing; A water pipe 11 is installed on the flushing pipe 12, and the other end of the water pipe 11 is connected to the water pump 10. A liquid collecting tank 14 is opened on the body 1, and a control valve 15 is provided on the liquid collecting tank 14. The structural design of the liquid collecting tank 14 with a width at the top and a narrowness at the bottom can increase the capacity while collecting the liquid at the bottom, and can quickly discharge the internal liquid, which is convenient for cleaning the device and discharging wastewater.

[0023] The threaded screw 4 is evenly covered with threads, and a support platform is provided at the position where the mounting frame 3 and the right side of the threaded screw 4 cooperate. The drive motor 5 is fixed to the mounting frame 3 through the support platform. The drive motor 5 drives the threaded screw 4 to rotate, thereby driving the water jet cutting machine body 6 connected thereto to move, so that the water jet cutting machine body 6 can move accurately according to the preset path to achieve high-precision cutting.

[0024] The processing platform 7 is composed of multiple rollers, and the rollers are fixed on the same horizontal plane. After the cutting is completed, the rollers on the processing platform 7 rotate to move the rock slab ceramics to the washing platform 8. The intervals between the two adjacent rollers on the processing platform 7 and the washing platform 8 are the same. Due to the interval between the rollers, the corresponding moisture and wastewater generated during the cutting process and ceramic dust and debris can be quickly discharged into the collection tank 14 below. The collection tank 14 is a funnel-shaped structure that is wide at the top and narrow at the bottom, and a downward-sloping water outlet is opened on the lowest side of the collection tank 14. A control valve 15 is fixed on the outside of the water outlet. The wide-top and narrow-bottom structural design of the collection tank 14 can increase the capacity while collecting the liquid at the bottom, and can quickly discharge the internal liquid, making it convenient to clean the device and discharge wastewater.

[0025] The washing platform 8 is composed of rollers of the same size as the processing platform 7, and the rollers on the washing platform 8 are in an arc-shaped layout with high ends and a low middle. The washing pipe 12 is a mouth-shaped structure, and the rollers of the washing platform 8 pass through the washing pipe 12. A group of nozzles 13 are provided on the upper and lower sides of the washing pipe 12, and the water outlets of the two groups of nozzles 13 are both facing the washing platform 8. The arc-shaped layout of the washing platform 8 with high ends and a low middle will first tilt downward during the transportation of rock slab ceramics, and the water flow can be evenly distributed on the upper and lower sides of the cut ceramics through the nozzles 13 on the upper and lower sides for washing, quickly removing dust, debris and other impurities. The inclined rock slab can make the water flow more effectively through the surface, reducing water accumulation on the rock slab.

[0026] Working principle: Perform a routine inspection of the cutting equipment, connect the device to the power supply, and adjust the parameters of the cutting device according to the size and thickness of the rock plate to be cut.

[0027] Place the rock slab to be cut on the processing platform 7 of the cutting device, ensure that the rock slab is stable and fixed in the appropriate position, start the cutting device, and control the moving trajectory of the water jet cutting machine body 6 according to the preset program.

[0028] After the cutting is completed, the drive motor 5 and the water jet cutting machine body 6 stop working, the rotating shaft on the processing platform 7 rotates, driving the upper rock plate to move toward the flushing platform 8, and at the same time the water pump starts working to transfer water from the water pipe 11 to the flushing pipe 12, and flushes the upper and lower sides of the rock plate through the nozzles 13 on the upper and lower sides to remove dust, debris and possible coolant residues. After flushing, the front side of the rock plate begins to move upward and tilt. The tilted rock plate makes it easier for the waste water after flushing to flow to the collection tank 14, reducing water accumulation on the rock plate.

[0029] After all the rock slabs are cut, the control valve 15 below is opened to discharge the waste water and the sump 14 is flushed to keep the device clean.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments or applied directly or indirectly without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. Rock plate ceramic cutting and cleaning machine, including: The support column (2) at the bottom of the machine body (1) is characterized in that: a mounting frame (3) is fixed on the machine body (1), a threaded screw (4) is installed on the mounting frame (3), and a driving motor (5) is installed on the right side of the threaded screw (4), a water jet cutting machine body (6) is installed on the threaded screw (4), and a high-pressure water inlet pipe (9) is installed on the water jet cutting machine body (6), and a processing platform (7) is provided on the side of the machine body (1) close to the mounting frame (3) ), and a flushing platform (8) is provided on the other side; a flushing pipe (12) is installed on the side of the mounting frame (3) away from the machine body (1), and a nozzle (13) is provided on the side of the flushing pipe (12) away from the mounting frame (3); a water pipe (11) is installed on the flushing pipe (12), and the other end of the water pipe (11) is connected to a water pump (10); a liquid collecting tank (14) is provided on the machine body (1), and a control valve (15) is provided in the liquid collecting tank (14).

2. The rock plate ceramic cutting and cleaning machine according to claim 1 is characterized in that: The threaded screw (4) is evenly covered with threads, and a support platform is provided at a position where the mounting frame (3) and the right side of the threaded screw (4) cooperate with each other, and the drive motor (5) is fixed to the mounting frame (3) via the support platform.

3. The rock plate ceramic cutting and cleaning machine according to claim 1 is characterized in that: The processing platform (7) is composed of a plurality of rollers, and the rollers are fixed on the same horizontal plane.

4. The rock plate ceramic cutting and cleaning machine according to claim 3 is characterized in that: The flushing platform (8) is composed of rollers of the same size as the processing platform (7), and the rollers on the flushing platform (8) are arranged in an arc shape with high ends and a low middle.

5. The rock plate ceramic cutting and cleaning machine according to claim 4 is characterized in that: The intervals between two adjacent rollers on the processing platform (7) and the flushing platform (8) are the same.

6. The rock plate ceramic cutting and cleaning machine according to claim 1, characterized in that: The flushing pipe (12) is a mouth-shaped structure, and the roller of the flushing platform (8) passes through the flushing pipe (12).

7. The rock plate ceramic cutting and cleaning machine according to claim 6, characterized in that: A group of nozzles (13) are provided on both the upper and lower sides of the flushing pipe (12), and the water outlets of the two groups of nozzles (13) are both oriented toward the flushing platform (8).

8. The rock plate ceramic cutting and cleaning machine according to claim 1, characterized in that: The liquid collecting trough (14) is a funnel-shaped structure that is wide at the top and narrow at the bottom, and a downwardly inclined water outlet is provided at the lowest side of the liquid collecting trough (14), and a control valve (15) is fixed on the outside of the water outlet.