FDS connection TSS sample positioning and clamping device

By designing the FDS connected to the TSS specimen positioning and clamping device, the problems of poor manual operation precision, low efficiency and high safety risks in the existing technology are solved, and the test results with high precision, high efficiency and good safety are achieved.

CN223339255UActive Publication Date: 2025-09-16HENAN TONGREN ALUMINUM CO LTD +2
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Patent Information

Application Number
CN202422724220.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-16
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing FDS connection equipment requires manual operation when performing tensile shear tests, which has poor accuracy, low efficiency and high safety risks.

Method used

A positioning and clamping device for FDS-connected TSS specimens was designed, which included a machine base, a fixture body, an adjustable positioning plate, and a movable pressure plate. The groove in the center of the fixture body and the clamping head were used to achieve precise positioning and clamping of the specimen. Combined with the clamping function of the transmission system, the accuracy and safety of the specimen riveting position were ensured.

Benefits of technology

It improves the accuracy and efficiency of the test, reduces the safety risks of operators, avoids the harm of stamping dies to operators, and realizes the inherent safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an FDS connection TSS sample positioning and clamping device which comprises a machine base, a clamp body is arranged at the top of the machine base, a groove is formed in the center of the top of the clamp body, two stacked TSS samples are arranged in the groove, adjustable positioning plates are arranged at the two ends of the interior of one side of the groove, and movable pressing plates are arranged on the two sides of the exterior of the groove. Relates to the technical field of metallurgical steel rolling machinery, a clamp body is aligned to the center position of the clamp body through a pressing head on alignment equipment, meanwhile, two CTS sample plates are stacked on the clamp body, and the riveting position precision of the samples is kept through an adjustable positioning plate. The device is simple in structure, convenient to operate, high in connection precision and capable of effectively preventing a stamping die from hurting an operator and improving experiment safety and reliability.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metallurgical steel rolling machinery, in particular to a FDS connected TSS sample positioning and clamping device. Background Art

[0002] The FDS (Flow Drill Screw) process is the flow drill screw connection process, referred to as FDS. It is a process that drives the flow drill screw at a high speed generated by the connection tool, causing it to generate heat through friction with the plate, and drilling, tapping, and tightening are completed in one step under the action of feed pressure, and finally a fully engaged threaded connection is formed between the plate and the screw. It has high strength and small thermal deformation. Parts produced by the FDS connection process must be evaluated and certified when used by the main engine manufacturer. Manufacturers often need to test the mechanical data related to the connection joint to ensure the comprehensive performance of the equipment. The most common of these is the tensile shear test (TSS). The tensile shear test is a tensile test that measures the mechanical properties and fracture form of the connection joint by applying a tensile force to the mating surfaces of the parallel connection specimens and stretching them at a certain rate.

[0003] However, existing FDS connection equipment often relies on manual operation to prepare specimens for tensile shear tests. This lack of precision and efficiency carries high safety risks, including the risk of injury from die crushing. Therefore, there is an urgent need to develop an FDS-connected TSS specimen positioning and clamping device to ensure specimen processing accuracy, improve test efficiency, and protect operator safety. Utility Model Content

[0004] The purpose of the present utility model is to provide a FDS connected to TSS sample positioning and clamping device to solve the problems raised in the above background technology.

[0005] The technical solutions adopted in this utility model are as follows:

[0006] A FDS-connected TSS specimen positioning and clamping device comprises a machine base, a fixture body is provided on the top of the machine base, a groove is provided at the center of the top of the fixture body, two stacked TSS specimens are provided in the groove, adjustable positioning plates are provided at both ends of one side of the groove, and movable pressure plates are provided on both sides of the outside of the groove.

[0007] Preferably, the adjustable positioning plate adopts a circular structure, and its outer end is rotatably connected to the clamp body via a rotating shaft.

[0008] Preferably, one end of the movable pressing plate is rotatably connected to the fixture body through a positioning pin, and the other end thereof presses the TSS sample.

[0009] Preferably, a countersunk hole is provided in the center of the clamp body, and a support sleeve is embedded in the center hole.

[0010] Preferably, T-shaped bolts are provided around the top of the machine base, and the T-shaped bolts pass through the clamp body and are fixed to the clamp body by nuts.

[0011] Preferably, a pressing head is provided above the center of the clamp body, the upper end of the pressing head is connected to the transmission system, and the lower end of the pressing head is provided with a rivet.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0013] In this utility model, the clamp body is aligned with the center of the clamp body using the clamping head on the alignment device. Simultaneously, two CTS specimen plates are stacked on the clamp body, and the specimen riveting position accuracy is maintained by an adjustable positioning plate. The device has a simple structure, is easy to operate, and offers high connection accuracy, effectively preventing operator damage from the stamping die and improving experimental safety and reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the main view of the utility model;

[0015] Figure 2 It is a top view of the utility model;

[0016] Figure 3 This is a schematic diagram of the TSS sample of the present utility model;

[0017] In the figure: 1. Fixture body; 2. Adjustable positioning plate; 3. Movable pressure plate; 4. Support sleeve; 5. T-bolt; 6. Nut; 7. Rivet; 8. TSS specimen; 9. Transmission system; 10. Clamping head; 11. Machine base. DETAILED DESCRIPTION

[0018] The specific implementation methods of the present utility model are described in detail below.

[0019] The "ranges" disclosed in this utility model are defined in the form of lower limits and upper limits. A given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundaries of the particular range. Ranges defined in this manner can be inclusive or exclusive of the end values ​​and can be combined arbitrarily, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10 to 50 is listed for a particular parameter, it is understood that ranges of 10 to 40 and 20 to 50 are also contemplated. Furthermore, if the minimum range values ​​listed are 1 and 2, and if the maximum range values ​​listed are 3, 4, and 5, then the following ranges are all contemplated: 1 to 3, 1 to 4, 1 to 5, 2 to 3, 2 to 4, and 2 to 5. In this application, unless otherwise specified, the numerical range "a to b" is an abbreviation for any combination of real numbers between a and b, where a and b are real numbers. For example, the numerical range "0 to 5" means that all real numbers between "0 to 5" are listed herein, and "0 to 5" is merely an abbreviation for these numerical combinations.

[0020] Unless otherwise specified, all embodiments and optional embodiments of the present application can be combined with each other to form a new technical solution.

[0021] Unless otherwise specified, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.

[0022] Unless otherwise specified, all steps of the present application may be performed sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), indicating that the method may include steps (a) and (b) performed sequentially, or may include steps (b) and (a) performed sequentially. For example, the method may further include step (c), indicating that step (c) may be added to the method in any order, for example, the method may include steps (a), (b) and (c), or may include steps (a), (c) and (b), or may include steps (c), (a) and (b), etc.

[0023] Unless otherwise specified, the terms "include" and "comprising" used in this application may be open-ended or closed-ended. For example, "include" and "comprising" may mean that other components not listed may also be included or that only the listed components are included.

[0024] Unless otherwise specified, the reaction is carried out at room temperature and pressure.

[0025] Unless otherwise specified, all parts or percentages are by weight.

[0026] In the present invention, all substances used are known substances and can be purchased or synthesized by known methods.

[0027] In the present invention, the devices or equipment used are all conventional devices or equipment known in the field and are all commercially available.

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] Example:

[0030] An FDS connected to a TSS specimen positioning and clamping device, such as Figure 1-3 As shown, it includes a machine base 11, a fixture body 1 is provided on the top of the machine base 11, a groove is opened at the center of the top of the fixture body 1, two stacked TSS specimens 8 are provided in the groove, adjustable positioning plates 2 are provided at both ends of one side of the groove, and movable pressure plates 3 are provided on both sides of the outside of the groove.

[0031] In a possible embodiment, the adjustable positioning plate 2 adopts a circular structure, and an outer end thereof is rotatably connected to the clamp body 1 via a rotating shaft.

[0032] In a possible embodiment, one end of the movable pressing plate 3 is rotatably connected to the fixture body 1 via a positioning pin, and the other end thereof presses the TSS sample 8 .

[0033] In a possible embodiment, a countersunk hole is provided in the center of the clamp body 1 , and a support sleeve 4 is embedded in the center hole.

[0034] In a possible implementation manner, T-shaped bolts 5 are provided around the top of the base 11 . The T-shaped bolts 5 pass through the clamp body 1 and are fixed to the clamp body 1 by nuts 6 .

[0035] In a possible embodiment, a pressing head 10 is provided above the center of the clamp body 1 , the upper end of the pressing head 10 is connected to the transmission system 9 , and a rivet 7 is provided at the lower end of the pressing head 10 .

[0036] In one possible embodiment, the fixture body 1 is machined with a rectangular groove along the center of symmetry, and the length is consistent with the sample requirements. The upper side of the groove is the sample positioning side. When the sample is placed, the long side of the sample is close together, and the other side can be adjusted according to the width of the sample. The width direction of the groove is consistent with the width of the sample, with a minimum width of 40 mm. When it is greater than 40 mm, it is adjusted by an adjustable positioning plate 2. The adjustable positioning plate 2 is cylindrical and adopts an eccentric structure. The positioning and clamping of samples of different widths are adjusted by the size of the eccentricity. In order to prevent the sample from loosening during processing, a movable pressure plate 3 is used for clamping. One end of the movable pressure plate 3 is connected to the fixture body with a bolt, and the other end is tightened to the sample 8 by an adjusting bolt.

[0037] In one possible embodiment, a countersunk hole is provided in the center of the fixture body 1, and a support sleeve 4 is embedded in the center hole. The function of the support sleeve 4 is to be able to drill holes through the rivet 7 and to ensure that the extrusion deformation of the sample during the riveting process is within the quality controllable range. The inner hole diameter is selected according to the size of the rivet 7, and the outer diameter of the support sleeve 4 is ΦD0H7 / h6 clearance matched with the center countersunk hole of the fixture body 1. The two specimens 8 to be riveted are stacked together through the groove. When the specimen 8 is placed, one side is close to the upper side, and the other side is positioned by two adjustable positioning plates 2. One end of the two movable pressure plates 3 is installed on the fixture body 1 through a screw hole and can rotate freely around the bolt. The other end has a bolt screwed into it, and the specimen 8 can be pressed accordingly by the bolt so that it will not loosen during the riveting process.

[0038] In one possible embodiment, the entire clamping device is assembled and mounted on the machine base 11 using four T-bolts 5. The position can be freely adjusted within the T-slots of the machine base 11. The clamping head 10 on the device is aligned with the center of the fixture body 1, and the nuts 6 on the T-bolts 5 are tightened to complete the installation of the TSS specimen 8 positioning clamping device.

[0039] In one possible implementation, two TSS specimen plates are stacked in a groove in the fixture body 1, and the adjustable positioning plate 2 is adjusted to maintain the specimen riveted position accuracy. The clamping head 10 is aligned with the center of the fixture body 1 to ensure symmetrical riveting of the specimen, thereby guaranteeing the accuracy of the tensile data. The integrated positioning and clamping device and FDS connection equipment offer a simple structure, easy operation, and high connection accuracy, effectively preventing injuries to personnel caused by the stamping die, thus achieving intrinsic safety of the equipment, which is of practical significance.

[0040] By adopting the above technical solutions:

[0041] The designed TSS specimen positioning and clamping device is used in conjunction with the FDS riveting equipment. The clamp body 1 is aligned to its center using the clamping head 10 on the alignment device. Simultaneously, two CTS specimen plates 8 are stacked on the clamp body 1, and the specimen riveting position accuracy is maintained by the adjustable positioning plate 2. The device has a simple structure, easy operation, and high connection precision, effectively preventing operator damage from the stamping die and improving experimental safety and reliability.

[0042] Working principle, see Figure 1-3 During use, after the clamping device is installed on the FDS equipment base 11 as described above, two TSS specimens 8 are stacked in the grooves of the fixture body. The adjustable positioning plate 2 is adjusted to maintain the specimen riveting position accuracy, and the specimens are then compressed using the movable pressure plate 3. The equipment is started, and the upper transmission system drives the compression head 10 downward to clamp the specimens. The internal spline rod drives the rivet head, causing the rivet 7 to rotate at high speed. Under a certain pressure, the rivet 7 penetrates the specimen plates in a hot melt state, riveting the two specimen plates together and forming the specific FDS rivet connection.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A FDS-connected TSS specimen positioning and clamping device, characterized by: The invention comprises a machine base (11), wherein a fixture body (1) is provided on the top of the machine base (11), a groove is provided at the center of the top of the fixture body (1), two stacked TSS specimens (8) are provided in the groove, adjustable positioning plates (2) are provided at both ends of one side of the groove, and movable pressing plates (3) are provided on both sides of the outside of the groove.

2. The FDS-connected TSS specimen positioning and clamping device according to claim 1, characterized in that: The adjustable positioning plate (2) adopts a circular structure, and its outer end is rotatably connected to the clamp body (1) via a rotating shaft.

3. The FDS-connected TSS specimen positioning and clamping device according to claim 1, characterized in that: One end of the movable pressing plate (3) is rotatably connected to the fixture body (1) via a positioning pin, and the other end thereof presses the TSS sample (8).

4. The FDS-connected TSS specimen positioning and clamping device according to claim 1, characterized in that: The center of the clamp body (1) is provided with a countersunk hole, and a support sleeve (4) is embedded in the center hole.

5. The FDS-connected TSS specimen positioning and clamping device according to claim 1, characterized in that: T-shaped bolts (5) are provided around the top of the machine base (11). The T-shaped bolts (5) pass through the clamp body (1) and fix the clamp body (1) through nuts (6).

6. The FDS-connected TSS specimen positioning and clamping device according to claim 1, characterized in that: A pressing head (10) is provided above the center of the clamp body (1), the upper end of the pressing head (10) is connected to the transmission system (9), and a rivet (7) is provided at the lower end of the pressing head (10).