Automatic cutting device

Abstract

The embodiment of the utility model provides an automatic cutting device which comprises a machine frame, a cutting mechanism, a cutting mechanism, a cutting mechanism, a cutting mechanism, a cutting mechanism, a cutting mechanism, a cutting mechanism and a cutting mechanism, and the machine frame comprises a supporting frame and a main body frame fixedly connected to the upper portion of the supporting frame; the sliding rail is fixed on the main body frame; the placing platform is located on the sliding rail in a sliding mode, and the placing platform is used for placing a cutting piece; the cutting mechanism is fixedly arranged on the main body frame; wherein the placing platform is connected with the control mechanism and slides in the direction close to or far away from the cutting structure under the control of the control mechanism, so that the cutting piece is driven to be close to or far away from the cutting structure, and automatic cutting of the cutting piece is achieved. According to the technical scheme, the problems of potential safety hazards, low efficiency and inaccuracy existing in a traditional manual operation mode can be effectively solved, and the automation degree, production efficiency and product quality of foam cutting are improved.

Description

Technical Field

[0001] The present application relates to the field of automation technology, and in particular to an automatic cutting device. Background Art

[0002] With the widespread application of foam materials across various industries, the demand for their processing continues to increase. Traditional manual cutting methods are inefficient, prone to errors, and unable to meet the requirements of large-scale production. To meet the processing needs of the foam materials industry, foam cutting devices have emerged. Traditional sawing machines are typically used for foam cutting, requiring operators to manually press, secure, and push the cutting blade, which poses a safety hazard. Furthermore, manual pushing and cutting speeds are unstable, resulting in low cutting efficiency and inaccurate dimensions.

[0003] It should be noted that the above content is not necessarily prior art, nor is it intended to limit the scope of patent protection of this application. Utility Model Content

[0004] The embodiments of the present application provide an automatic cutting device to solve or alleviate one or more of the technical problems mentioned above.

[0005] As one aspect of an embodiment of the present application, an automatic cutting device is provided, comprising:

[0006] The frame comprises a support frame and a main frame, wherein the main frame is fixedly connected to the upper part of the support frame;

[0007] A slide rail, fixed on the main frame;

[0008] A placement platform, the placement platform is slidably located on the slide rail, and the placement platform is used to place the cutting piece;

[0009] A cutting mechanism, fixedly arranged on the main frame;

[0010] The placement platform is connected to a control mechanism and slides toward or away from the cutting structure under the control of the control mechanism, thereby driving the cutting piece toward or away from the cutting structure to achieve automatic cutting of the cutting piece.

[0011] Optionally, a dust collection mechanism is also included;

[0012] The dust collecting mechanism is fixedly arranged on the placement platform, and the dust collecting mechanism is used to absorb dust;

[0013] One end of the dust collecting mechanism is connected to an exhaust mechanism, and the exhaust mechanism is connected to a control mechanism and extracts dust from the dust collecting mechanism under the control of the control mechanism.

[0014] Optionally, the placement platform includes: a platform support frame, an adjustable rib, a positioning block and an adjustable fixing structure;

[0015] Wherein, the platform support frame is slidably connected to the slide rail;

[0016] The adjustable ribs are located on both sides of the platform support frame;

[0017] The positioning block is located at the cutting operation starting end of the platform support frame;

[0018] The adjustable fixing structure is arranged on both sides of the platform support frame and on the inner side of the adjustable retaining edge.

[0019] Optionally, a distance sensor is provided on the slide rail, and the distance sensor is used to sense the running distance of the placement platform and send it to the control mechanism.

[0020] Optionally, the placement platform is provided with a strip-shaped gap, and the direction of the strip-shaped gap is the same as the sliding direction of the placement platform.

[0021] Optionally, the main frame is provided with an operating mechanism, the operating mechanism being connected to the control mechanism and manipulating the control mechanism;

[0022] Wherein, the operating mechanism is located on the side of the main frame, and the operating mechanism includes a keyboard and a touch screen.

[0023] Optionally, the control mechanism is located below the main frame, and the control mechanism includes an integrated electric control or pneumatic control structure.

[0024] Optionally, the cutting mechanism is located above the main frame;

[0025] Wherein, the cutting mechanism is used to adjust the angle within the range of 20° to 90° under numerical control or mechanical control.

[0026] Optionally, the placement platform has a maximum operating distance of 3.5 m and slides at a speed ranging from 1 mm / s to 500 mm / s.

[0027] Optionally, the frame is made of metal material.

[0028] The above technical solution adopted in the embodiments of the present application may have the following advantages:

[0029] The placement platform slides onto the slide rails and, under the control of a control mechanism, drives the cutting piece. The cutting piece can be placed on the placement platform and then automatically cut by moving the placement platform closer to or further away from the cutting mechanism. This effectively addresses the safety risks, inefficiency, and imprecision inherent in traditional manual operation, improving the degree of automation, production efficiency, and product quality of foam cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the multiple drawings represent the same or similar components or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings only depict some embodiments disclosed in this application and should not be construed as limiting the scope of this application.

[0031] Figure 1 It is a main schematic diagram of the automatic cutting device provided in an embodiment of the present application.

[0032] Figure 2 It is a top schematic diagram of the automatic cutting device provided in an embodiment of the present application.

[0033] Description of reference numerals:

[0034] 1 rack

[0035] 11 Support frame

[0036] 12 Main frame

[0037] 2 slide rails

[0038] 21 Distance sensor

[0039] 3 Place the platform

[0040] 31 Platform support frame

[0041] 32 Adjustable sidewalls

[0042] 33 positioning block

[0043] 34 Adjustable fixed structure

[0044] 35 Strip gap

[0045] 4 Cutting mechanism

[0046] 5 Control mechanism

[0047] 6 Dust collection mechanism

[0048] 7 Exhaust mechanism

[0049] 8 Operating mechanism DETAILED DESCRIPTION

[0050] In order to make the objectives, technical solutions, and advantages of this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and examples. It should be noted that the embodiments and features in the embodiments of this application can be combined with each other unless there is a conflict. This application will be described in detail below with reference to the accompanying drawings and in conjunction with the examples.

[0051] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way are interchangeable where appropriate, so that the embodiments of the present application described herein can, for example, be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0052] To facilitate those skilled in the art to understand the technical solutions provided in the embodiments of the present application, the following describes the relevant technologies:

[0053] By automatically fixing the processing material and automatically operating the processing platform, the automatic processing of foam materials has been successfully realized. During this process, the foam sheet is automatically fixed and the processing platform can automatically move forward and backward, ensuring the continuity and accuracy of the processing.

[0054] To this end, the present invention provides a technical solution for an automatic cutting device. Based on this, by placing the cutting piece on the placement platform 3, the control mechanism 5 controls the placement platform 3 to move closer to or away from the cutting mechanism 4, thereby achieving automatic cutting of the cutting piece. See below for details.

[0055] Hereinafter, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. It should be noted that these exemplary embodiments may be implemented in many different forms and should not be construed as being limited to the embodiments set forth herein.

[0056] like Figures 1-2 As shown, the automatic cutting device may include: a frame 1, a slide rail 2, a placement platform 3, and a cutting mechanism 4. In some embodiments, the automatic cutting device may further include a control mechanism 5, a dust collection mechanism 6, an exhaust mechanism 7, and an operating mechanism 8.

[0057] The rack 1 comprises a support frame 11 and a main frame 12, which is fixedly attached to the support frame 11. The rack 1 can be made of metal, but composite materials and plastics can also be used depending on actual needs. The main frame 12 and support frame 11 can be secured by welding to increase the stability and load-bearing capacity of the equipment, or by bolting to facilitate installation and removal.

[0058] The slide rail 2 is fixed to the main frame 12. The slide rail 2 can be installed in a hanging or embedded manner. The length and number of the slide rails 2 are installed according to actual needs. The slide rail 2 can also be equipped with slide rail accessories, such as sliding guides and ball bearing rails, to improve the smoothness and precision of the sliding.

[0059] The placement platform 3 is slidably located on the slide rail 2 and is used to place the cutting piece. The placement platform 3 can have multiple functions, such as rotation, tilting, lifting, etc., to adapt to different types of cutting requirements and workpiece shapes.

[0060] The cutting mechanism 4 is fixedly arranged on the main frame 12. The cutting mechanism 4 can perform cutting by means of a saw blade or a saw blade.

[0061] The placement platform 3 is connected to a control mechanism 5 and, under the control of the control mechanism 5, slides toward or away from the cutting mechanism 4, thereby driving the cutting piece toward or away from the cutting mechanism 4, thereby achieving automatic cutting of the cutting piece. The control mechanism 5 can include different types of control components and be electrically or pneumatically controlled according to actual needs.

[0062] In this embodiment, the placement platform 3 slides onto the slide rail 2 and, under the control of the control mechanism, drives the cutting element. Therefore, the cutting element can be placed on the placement platform 3 and automatically cut by moving the placement platform 3 toward or away from the cutting mechanism 4 via the control mechanism 5. This effectively addresses the safety risks, inefficiency, and imprecision inherent in traditional manual operation, improving the degree of automation, production efficiency, and product quality of foam cutting.

[0063] In an optional embodiment, the automatic cutting device may further include a dust collecting mechanism 6. The dust collecting mechanism 6 may collect and remove generated dust, debris or waste.

[0064] The dust collecting mechanism 6 is fixedly mounted on the placement platform 3 and is used to absorb dust. The dust collecting mechanism 6 can be equipped with an intelligent control system that can automatically adjust according to dust concentration and production status to improve energy utilization and operating efficiency.

[0065] One end of the dust collecting mechanism 6 is connected to an exhaust mechanism 7, which is connected to the control mechanism 5 and extracts dust from the dust collecting mechanism 6 under the control of the control mechanism 5. The exhaust mechanism can be connected to a waste disposal system to effectively treat the extracted dust, such as recycling or safe disposal, to reduce the impact on the environment.

[0066] In this embodiment, the risk of harm to the health of operators caused by foam dust during the cutting process is reduced through an effective dust collection and treatment system.

[0067] In an optional embodiment, the placement platform 3 includes: a platform support frame 31, an adjustable rib 32, a positioning block 33, and an adjustable fixing structure 34. The placement platform 3 can be equipped with other components and systems according to actual needs, such as a marking system for marking cutting points, lines, or areas to help operators more accurately position the cutting piece, thereby improving the accuracy and efficiency of the operation.

[0068] The platform support frame 31 is slidably connected to the slide rail 2. The platform support frame 31 is slidably connected to the slide rail 2 to ensure that the placement platform 3 can move smoothly on the slide rail and can be positioned and adjusted more accurately, thereby achieving more accurate positioning and stable support for the cutting piece, improving cutting accuracy and production efficiency.

[0069] The adjustable ribs 32 are located on both sides of the platform support frame 31. The adjustable ribs 32 prevent the cutting piece from moving or sliding during the cutting process to the greatest extent possible, thereby ensuring the stability and accuracy of the cutting piece.

[0070] The positioning block 33 is located at the cutting start end (the end away from the cutting structure) of the platform support frame 31. The positioning block 33 can ensure the stable positioning of the cutting piece on the placement platform as much as possible, and prevent it from moving or shaking during the cutting process.

[0071] The adjustable fixing structures 34 are provided on both sides of the platform support frame 31 and inside the adjustable retaining edge 32. The adjustable fixing structures 34 can clamp the sides or edges of the cutting piece to ensure that it is firmly fixed to the platform. The adjustable fixing structures 34 can also generate negative pressure by a vacuum pump to absorb the cutting piece to the platform, achieving a more secure fixation effect.

[0072] In this embodiment, the adjustable side guard 32, the positioning block 33 and the adjustable fixing structure 34 provide stable support and positioning during the cutting process, ensuring that the cutting piece can be accurately cut in the correct position as much as possible, thereby improving the cutting quality and production efficiency.

[0073] In an optional embodiment, a distance sensor 21 is provided on the slide rail 2. The distance sensor 21 is used to sense the travel distance of the placement platform 3 and transmit the information to the control mechanism 5. The distance sensor 21 can be located on the side of or above the slide rail 2. The distance sensor 21 can ensure accurate monitoring of the travel distance of the placement platform, thereby improving processing control accuracy. In some embodiments, the distance sensor can be a laser rangefinder or an acoustic rangefinder.

[0074] In this embodiment, the distance sensor 21 can sense the running distance of the placement platform 3 in real time and send this information to the control mechanism 5. In this way, the control mechanism can adjust the movement speed and position of the placement platform based on the real-time distance information to ensure that it runs stably on the predetermined trajectory, thereby improving production efficiency and processing accuracy.

[0075] In an optional embodiment, the placement platform 3 is provided with a strip-shaped gap 35, and the direction of the strip-shaped gap 35 is the same as the sliding direction of the placement platform 3. The setting direction of the strip-shaped gap 35 is the same as the sliding direction of the placement platform 3, and its function is to provide a gap when the placement platform slides, thereby ensuring the smooth movement and stability of the cutting mechanism 4 as much as possible.

[0076] In this embodiment, the strip-shaped gap 35 provides a clearing for the placement platform 3, ensuring that the cutting mechanism 4 can smoothly avoid the cutting mechanism or other obstacles during movement. This prevents collision or friction between the cutting mechanism and the placement platform, protects the equipment and workpiece, and ensures smooth processing, thereby improving the safety and stability of the processing equipment. It also helps to prolong the life of the cutting mechanism and placement platform, reducing accidental damage and repair costs.

[0077] In an optional embodiment, the main frame 12 is provided with an operating mechanism 8, which is connected to the control mechanism 5 and operates the control mechanism 5. Through the operating mechanism 8, the operator can control the operating state, speed and direction of the equipment and adjust processing parameters to meet different processing requirements.

[0078] The operating mechanism 8 is located on the side of the main frame 12 and includes a keyboard and touch screen. This provides the operator with a direct control interface for the device. Through the keyboard and touch screen, the operator can input commands, adjust parameters, monitor the device's operating status, and more, thereby achieving control and adjustment of the device.

[0079] In this embodiment, the operating mechanism 8 can improve the convenience, flexibility and intelligence level of operation.

[0080] In an optional embodiment, the control mechanism 5 is located below the main frame 12 and includes an integrated electric control or pneumatic control structure. The control mechanism 5 can also be fixed to other positions of the main frame 12 and can also include a programmable logic control or a monitoring and data acquisition system.

[0081] In this embodiment, the control mechanism 5 monitors and adjusts parameters such as the equipment's operating status, speed, and position by controlling various actuators and sensors, thereby ensuring that the equipment can perform stable and efficient processing operations according to a predetermined processing program.

[0082] In an optional embodiment, the cutting mechanism 4 is located above the main frame 12 .

[0083] The cutting mechanism 4 is configured to be angularly adjusted within a range of 20° to 90° under numerical or mechanical control. The cutting mechanism 4 can be used to cut materials. Under numerical or mechanical control, the cutting mechanism 4 can be angularly adjusted within a range of 20° to 90°, allowing the cutting operation to adapt to processing requirements at different angles.

[0084] In this embodiment, the cutting method of the cutting mechanism 4 can improve cutting accuracy, angle adjustment range and processing flexibility.

[0085] In an optional embodiment, the placement platform 3 has a maximum travel distance of 3.5 m and slides at a speed ranging from 1 mm / s to 500 mm / s. The placement platform 3 provides movement and positioning functions for placing the cut pieces for processing operations.

[0086] In this embodiment, the movement distance and speed range of the placement platform 3 can ensure the flexibility of the cutting process, thereby meeting different processing requirements.

[0087] In an optional embodiment, the frame 1 is made of metal material. The frame can also be made of other materials, such as carbon fiber.

[0088] In this embodiment, the frame 1 is made of metal material, which can support and fix various components of the device and ensure the stability and structural strength of the device as much as possible.

[0089] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0090] For ease of description, the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right," "lateral, vertical, perpendicular, horizontal," and "top, bottom" are generally based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional terms do not indicate or imply that the devices or components referred to must have a specific direction or be constructed and operated in a specific direction, and therefore should not be understood as limiting the scope of protection of this application. The directional terms "inside" and "outside" refer to the inside and outside relative to the outline of the components themselves. For example, if the device in the drawings is inverted, the device described as "above" or "on top of" other devices or structures will be positioned "below" or "below" other devices or structures. Therefore, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used herein should be interpreted accordingly.

[0091] Unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0092] Unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact via another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or diagonally above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly above or diagonally above the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0093] Unless otherwise specifically stated, the relative arrangement of the parts and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to actual proportional relationships. The techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values ​​should be interpreted as being merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0094] It should also be noted that references to "one embodiment," "another embodiment," "an embodiment," and the like throughout this specification refer to specific features, structures, or characteristics described in conjunction with that embodiment as included in at least one embodiment generally described herein. The appearance of the same term in multiple places in this specification does not necessarily refer to the same embodiment. Furthermore, when a specific feature, structure, or characteristic is described in conjunction with any embodiment, it is intended that such feature, structure, or characteristic, when implemented in conjunction with other embodiments, also fall within the scope of this application.

[0095] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0096] It should also be noted that the above are only preferred embodiments of the present application and do not limit the scope of patent protection of the present application. Any equivalent structure or equivalent process transformation made using the contents of the description and drawings of this application, or directly or indirectly applied in other related technical fields, are also included in the scope of patent protection of the present application.

Claims

1. An automatic cutting device, characterized in that: include: A frame (1) comprising a support frame (11) and a main frame (12), wherein the main frame (12) is fixedly connected to the upper portion of the support frame (11); A slide rail (2) fixed to the main frame (12); A placement platform (3), the placement platform (3) is slidably located on the slide rail (2), and the placement platform (3) is used to place the cutting piece; A cutting mechanism (4) is fixedly mounted on the main frame (12); The placement platform (3) is connected to a control mechanism (5) and slides toward or away from the cutting mechanism (4) under the control of the control mechanism (5), thereby driving the cutting piece toward or away from the cutting mechanism (4), thereby achieving automatic cutting of the cutting piece; A distance sensor (21) is provided on the slide rail (2), and the distance sensor (21) is used to sense the running distance of the placement platform (3) and send the distance to the control mechanism (5).

2. The automatic cutting device according to claim 1, characterized in that: Also included is a dust collection mechanism (6); The dust collecting mechanism (6) is fixedly arranged on the placement platform (3), and the dust collecting mechanism (6) is used to absorb dust; One end of the dust collecting mechanism (6) is connected to an exhaust mechanism (7), and the exhaust mechanism (7) is connected to a control mechanism (5) and extracts dust from the dust collecting mechanism (6) under the control of the control mechanism (5).

3. The automatic cutting device according to claim 1, characterized in that: The placement platform (3) comprises: a platform support frame (31), an adjustable sidewall (32), a positioning block (33) and an adjustable fixing structure (34); Wherein, the platform support frame (31) is slidably connected to the slide rail (2); The adjustable ribs (32) are located on both sides of the platform support frame (31); The positioning block (33) is located at the cutting operation starting end of the platform support frame (31); The adjustable fixing structure (34) is arranged on both sides of the platform support frame (31) and on the inner side of the adjustable retaining edge (32).

4. The automatic cutting device according to claim 1, characterized in that: The placement platform (3) is provided with a strip-shaped gap (35), and the direction of the strip-shaped gap (35) is the same as the sliding direction of the placement platform (3).

5. The automatic cutting device according to any one of claims 1 to 4, characterized in that: The main frame (12) is provided with an operating mechanism (8), and the operating mechanism (8) is connected to the control mechanism (5) and operates the control mechanism (5); The operating mechanism (8) is located on the side of the main frame (12), and the operating mechanism (8) includes a keyboard and a touch screen.

6. The automatic cutting device according to any one of claims 1 to 4, characterized in that: The control mechanism (5) is located below the main frame (12), and the control mechanism (5) includes an integrated electric control or pneumatic control structure.

7. The automatic cutting device according to any one of claims 1 to 4, characterized in that: The cutting mechanism (4) is located above the main frame (12); The cutting mechanism (4) is used to adjust the angle within the range of 20° to 90° under numerical control or mechanical control.

8. The automatic cutting device according to any one of claims 1 to 4, characterized in that: The placement platform (3) has a maximum operating distance of 3.5 m and slides at a speed ranging from 1 mm / s to 500 mm / s.

9. The automatic cutting device according to any one of claims 1 to 4, characterized in that: The frame (1) is made of metal material.

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