Feeding structure for plastic particle melting
Through the design of the feeding barrel and the regulating barrel, combined with the cooperation of the motor drive and the fan-shaped plate, the feeding control during the melting process of plastic particles is simplified, the problem of complex feeding speed control in the existing technology is solved, and cost-effectiveness is improved and melting uniformity is achieved.
Patent Information
- Application Number
- CN202422602212.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the prior art, the feeding speed control structure during the melting process of plastic particles is complex, which increases production costs and is inconvenient to operate.
A feeding structure including a feeding barrel, an adjusting barrel and a motor drive is adopted. The feeding area is adjusted through the cooperation of a toothed ring and a sector plate, which simplifies the feeding control.
It realizes simple and fast material feeding amount control, reduces production cost and operation complexity, and improves melting uniformity.
Smart Images

Figure CN223339886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic particle processing, in particular to a feeding structure for melting plastic particles. Background Art
[0002] Plastic pellets are the raw materials used to store, transport, and process plastics in semi-finished form. Plastics are a type of polymer material. Ethylene, propylene, vinyl chloride, styrene, and other materials can be produced from petroleum. Under certain conditions, the molecules of these substances can react with each other to form high-molecular-weight compounds, known as polymers.
[0003] The processing of plastic particles includes the steps of screening, weighing, proportioning, melting and injection molding. During the melting processing stage, the raw materials are fed into the melting machine through a conveyor or screw, and are melted by heating and screw rotation. The raw materials are evenly melted into a flowing liquid under high temperature and high pressure environment, preparing for subsequent molding.
[0004] The uniformity of melting determines the uniformity of the finished plastic pellets, and the feed rate influences this uniformity. Excessively fast feed rates can lead to incomplete melting, while excessively slow feed rates increase energy consumption and production costs. Existing technologies, in order to control feed rate, sometimes employ multiple sensors, coupled with speed reducers or other complex components for coordinated adjustment. This is not only inconvenient to operate but also increases production costs, leaving room for improvement. Utility Model Content
[0005] The utility model aims to solve the above-mentioned technical problem in the prior art that the speed control structure during feeding is complex and the production cost is increased, and provides a feeding structure for melting plastic particles that can be quickly operated and is simple.
[0006] In order to solve the above technical problems, the technical solution provided by the present invention is as follows: a feeding structure for melting plastic particles, comprising a first feeding barrel and a second feeding barrel, an adjusting barrel being rotatably provided between the first feeding barrel and the second feeding barrel, and a connecting assembly being provided between the outer sides of the first feeding barrel and the second feeding barrel;
[0007] The discharge barrel is provided with a cover plate, and the cover plate is provided with a discharge hopper;
[0008] A feed adjustment structure is provided between the first feeding barrel and the adjustment barrel, and the feed adjustment structure includes a mounting ring provided at the lower end of the first feeding barrel, a fixing column provided at the middle end of the interior of the mounting ring, and fan-shaped plates 1 are provided on both sides of the fixing column, and the sides of the fan-shaped plates 1 that are away from each other are fixedly connected to the inner side surface of the mounting ring; a column is provided in the adjustment barrel, and a plurality of support rods connected to the interior of the adjustment barrel are provided on the outside of the column, and fan-shaped plates 2 are provided on both sides of the upper end of the column extending out of the adjustment barrel;
[0009] A motor is provided at the middle end of the cover plate, and the output end of the motor extends into the discharge barrel and is provided with a rotating shaft. The lower end of the rotating shaft is rotatably connected to the fixed column. A scraper is provided on one side of the rotating shaft, and the lower end of the scraper is in contact with the fan-shaped plate.
[0010] Furthermore, the connecting assembly includes fixing rings provided on the outer sides of the first and second lower barrels, and the fixing rings are detachably connected via a plurality of screws and nuts.
[0011] Furthermore, connecting flanges are provided on the outer sides of the two lower ends of the discharge barrel, and the connecting flanges are detachably connected to the plastic particle melting body through bolts.
[0012] Furthermore, the upper and lower ends of the adjusting cylinder are provided with limiting rings, the lower end and the upper end of the discharge cylinder are provided with accommodating grooves, and the accommodating grooves are provided with sealed bearings that can be connected to the limiting rings.
[0013] Furthermore, the first sector plate and the second sector plate are both a quarter of a circle.
[0014] Furthermore, a toothed ring is provided on the outer side of the adjustment cylinder, and a symmetrical pointing needle is provided on the toothed ring, and the pointing needle corresponds to the second sector plate.
[0015] The advantages of the present invention over the prior art are that the sector plate 2 in the adjusting cylinder can be rotated by rotating the adjusting cylinder through the toothed ring, thereby adjusting the shielding area of the sector plate 1 by the sector plate 2, thereby adjusting the size of the material discharge area and being able to control the material discharge amount; the structure is simple, the operation is convenient, and no complicated mechanical structure is required. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the present utility model.
[0017] Figure 2 It is an exploded view of the utility model.
[0018] Figure 3 It is a schematic diagram of the structure of the connection component of the utility model.
[0019] As shown in the figure: 1. Discharge barrel 1, 2. Discharge barrel 2, 3. Adjustment barrel, 4. Fixed ring, 5. Screw, 6. Cover plate, 7. Discharge hopper, 8. Connecting flange, 9. Receiving groove, 10. Mounting ring, 11. Fixed column, 12. Fan plate 1, 13. Vertical column, 14. Fan plate 2, 15. Motor, 16. Rotating shaft, 17. Scraper, 18. Toothed ring, 19. Pointing needle. DETAILED DESCRIPTION
[0020] The present invention will be described in further detail below with reference to the accompanying drawings.
[0021] Example 1, combined with the attached Figure 1 、 2 A feeding structure for melting plastic particles includes a discharge barrel 1 and a discharge barrel 2. An adjusting barrel 3 is rotatably provided between the discharge barrel 1 and the discharge barrel 2. A limiting ring is provided at the upper and lower ends of the adjusting barrel 3. A receiving groove 9 is provided at the lower end of the discharge barrel 1 and the upper end of the discharge barrel 2. A sealing bearing that can be connected to the limiting ring is provided in the receiving groove 9, so that the adjusting barrel 3 can rotate between the discharge barrel 1 and the discharge barrel 2 when a force is applied.
[0022] Combined with attachment Figure 1 、 3 A connecting component is provided between the outer sides of the lower barrel 1 and the lower barrel 2, and the connecting component includes a fixing ring 4 provided on the outer sides of the lower barrel 1 and the lower barrel 2. The fixing rings 4 are detachably connected by a number of screws 5 and nuts to connect the lower barrel 1 and the lower barrel 2 without affecting the rotation of the adjusting barrel 3.
[0023] Combined with attachment Figure 1 A cover plate 6 is provided on the discharge barrel 1, and a discharge hopper 7 is provided on the cover plate 6. The discharge hopper 7 is funnel-shaped for easy feeding. A connecting flange 8 is provided on the outer side of the lower end of the discharge barrel 2, and the connecting flange 8 is detachably connected to the plastic particle melting body by bolts.
[0024] Combined with attachment Figure 1 、 2 A feed adjustment structure is provided between the unloading barrel 1 and the adjusting barrel 3, and the feed adjustment structure includes a mounting ring 10 at the lower end of the unloading barrel 1, and a fixed column 11 is provided at the middle end of the mounting ring 10. Fan-shaped plates 12 are provided on both sides of the fixed column 11, and the sides of the fan-shaped plates 12 that are away from each other are fixedly connected to the inner side of the mounting ring 10; a column 13 is provided in the adjusting barrel 3, and a number of support rods connected to the inside of the adjusting barrel 3 are provided on the outside of the column 13, which are used to support the column 13 so that it can rotate with the adjusting barrel 3, and fan-shaped plates 2 14 are provided on both sides of the upper end of the column 13; the fan-shaped plates 12 and the fan-shaped plates 2 14 are both a quarter of a circle; in the above structure, when the adjusting barrel 3 drives the column 13 and the fan-shaped plates 2 14 to rotate, the area of the overlap between the fan-shaped plates 2 14 and the fan-shaped plates 12 can be adjusted, thereby adjusting the area of the path through which the raw material can pass and adjusting the unloading amount.
[0025] Combined with attachment Figure 1 、 2A motor 15 is provided at the middle end of the cover plate 6. The output end of the motor 15 extends into the discharge barrel 1 and is provided with a rotating shaft 16. The lower end of the rotating shaft 16 is rotatably connected to the fixed column 11. A scraper 17 is provided on one side of the rotating shaft 16. The lower end of the scraper 17 is in contact with the fan-shaped plate 12. Therefore, when in use, the motor 15 can be started from time to time to drive the scraper 17 to scrape the surface of the fan-shaped plate 12 to prevent the raw materials from accumulating on the fan-shaped plate 12.
[0026] A toothed ring 18 is provided on the outside of the adjusting cylinder 3, and a symmetrical pointer 19 is provided on the toothed ring 18, which corresponds to the sector plate 2 14; the toothed ring 18 can increase the friction with the hand to assist in rotating the adjusting cylinder 3; the pointer 19 can assist in observing the position to which the sector plate 2 14 rotates, making it easier to judge.
[0027] The working principle of the present invention is as follows: by rotating the adjusting cylinder 3 through the toothed ring 19, the sector plate 2 14 in the adjusting cylinder 3 can be rotated, thereby adjusting the shielding area of the sector plate 1 12 by the sector plate 2 14, thereby adjusting the size of the feeding area and being able to control the feeding amount.
[0028] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. A feeding structure for melting plastic particles, characterized by: It comprises a first lower barrel (1) and a second lower barrel (2), wherein an adjusting barrel (3) is rotatably provided between the first lower barrel (1) and the second lower barrel (2), and a connecting assembly is provided between the outer sides of the first lower barrel (1) and the second lower barrel (2); The first discharge barrel (1) is provided with a cover plate (6), and the cover plate (6) is provided with a discharge hopper (7); A feed regulating structure is provided between the first feeding barrel (1) and the regulating barrel (3), and the feed regulating structure comprises a mounting ring (10) provided at the lower end of the first feeding barrel (1), a fixing column (11) provided at the middle end of the inner portion of the first feeding barrel (10), a fan-shaped plate (12) provided on both sides of the fixing column (11), and the sides of the fan-shaped plate (12) that are away from each other are fixedly connected to the inner side of the mounting ring (10); a column (13) is provided in the regulating barrel (3), and a plurality of support rods connected to the inner portion of the regulating barrel (3) are provided on the outer side of the column (13), and a fan-shaped plate (14) is provided on both sides of the upper end of the column (13) extending out of the regulating barrel (3); A motor (15) is provided at the middle end of the upper portion of the cover plate (6), and the output end of the motor (15) extends into the discharge barrel (1) and is provided with a rotating shaft (16). The lower end of the rotating shaft (16) is rotatably connected to the fixed column (11), and a scraper (17) is provided on one side of the rotating shaft (16), and the lower end of the scraper (17) is in contact with the fan-shaped plate (12).
2. A feeding structure for melting plastic particles according to claim 1, characterized in that: The connection assembly comprises a fixing ring (4) provided on the outer sides of the first lower barrel (1) and the second lower barrel (2), and the fixing rings (4) are detachably connected via a plurality of screws (5) and nuts.
3. A feeding structure for melting plastic particles according to claim 1, characterized in that: A connecting flange (8) is provided on the outer side of the lower end of the second discharge barrel (2), and the connecting flange (8) is detachably connected to the plastic particle melting machine body through bolts.
4. A feeding structure for melting plastic particles according to claim 1, characterized in that: The upper and lower ends of the regulating cylinder (3) are both provided with limiting rings, the lower end of the first discharge cylinder (1) and the upper end of the second discharge cylinder are both provided with accommodating grooves (9), and the accommodating grooves (9) are both provided with sealing bearings that can be connected to the limiting rings.
5. The feeding structure for melting plastic particles according to claim 1, characterized in that: The sector plate 1 (12) and sector plate 2 (14) are both a quarter of a circle.
6. The feeding structure for melting plastic particles according to claim 1, characterized in that: A toothed ring (18) is provided on the outer side of the regulating cylinder (3). A symmetrical pointing needle (19) is provided on the toothed ring (18). The pointing needle (19) corresponds to the second sector plate (14).