Composite film production pressing device
By using tension rollers and pressure sensors to adjust tension in composite film production, combined with precise adjustment of guide rollers and electric heating, the problem of unstable film tension is solved, and the quality and production efficiency of composite films are improved.
Patent Information
- Application Number
- CN202422522204.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-18
AI Technical Summary
In the existing composite film production process, unstable tension leads to reduced film quality and production efficiency. Existing technology makes it difficult to effectively adjust film tension, affecting composite accuracy and appearance quality.
The tension roller and pressure sensor are used in conjunction with the drive motor and cylinder. The tension roller is automatically adjusted through the control panel, and the guide roller spacing is accurately adjusted through the electrode plate and electrode sheet. The film is evenly heated in combination with the heating wire to ensure tension stability and lamination quality.
The tension stability and pressing quality in the film production process are improved, and the overall quality and production efficiency of the composite film are improved.
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Figure CN223340230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite film production, in particular to a composite film production pressing device. Background Art
[0002] Composite film is a new type of material formed by combining two or more layers of films made of different materials through a specific process. In the production process of composite film, the performance of the film is improved by combining films with different properties and pressing them together. Therefore, a pressing device is required.
[0003] A Chinese patent with authorization announcement number CN112110253B discloses a pressing device for the production and processing of protective films, including an exhaust unit, which includes a No. 1 bracket; the No. 1 bracket is rotatably connected to the No. 1 roller and the No. 2 roller; an elastic flattening roller is rotatably connected to the middle of the workbench through the No. 2 bracket; a guide roller is rotatably connected to the flattening roller and the workbench between the No. 1 bracket through a support; a support roller is rotatably connected in the groove; the protective film and the base film are squeezed by the elastic flattening roller in cooperation with the support roller, thereby increasing the efficiency of discharging bubbles between the protective film and the base film, thereby improving the production quality of the protective film.
[0004] However, the above-mentioned pressing device still has some problems. In actual applications, during the production process of composite films, unstable tension will directly affect the quality and production efficiency of the films. The existing technology is not convenient for adjusting the tension of the films, which will cause the films to become loose or over-tightened during transportation, affecting the composite accuracy and appearance quality as well as the efficiency of film production. Therefore, a composite film production pressing device is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the background art, the utility model proposes a composite film production lamination device.
[0006] The cam is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate,
[0007] Preferably, a fixing frame is fixedly installed on the middle end of the top side of the bottom plate, a cylinder is installed on the active end of the fixing frame, a mounting frame is installed on the active end of the cylinder, connecting shafts are installed between the mounting frame and both sides of the bottom end of the fixing frame, a supporting roller is installed on the outer side of the connecting shaft, a heating wire is installed on the outer side of the supporting roller, and a lower guide roller and an upper guide roller are rotatably installed on the outer side of the connecting shaft, thereby achieving uniform heating of the top and bottom sides of the film and improving the lamination effect and overall quality of the film.
[0008] Preferably, a slide groove is provided on one side of the fixing frame, wherein one end of the connecting shaft inside the mounting frame is slidably installed inside the slide groove, and the bottom side of the connecting shaft is equipped with an electrode plate, and the electrode plate and the bottom side of the upper guide roller are on the same horizontal line, and a movable block is slidably installed inside the slide groove, and an electrode sheet is installed on the top side of the movable block, and the electrode sheet is on the same horizontal line with the top side of the film during operation. After the electrode plate contacts the electrode sheet, the distance between the lower guide roller and the upper guide roller is the thickness of the film, and a fastening bolt is rotatably installed inside the movable block, and the distance between the lower guide roller and the upper guide roller can be accurately adjusted according to the thickness of the film, thereby improving the pressing quality of the product.
[0009] Preferably, a fixed plate is installed at the edge of one end of the top side of the bottom plate, and a reeling roller is rotatably installed inside the fixed plate to realize the reeling operation of the composite film.
[0010] Preferably, a vertical plate is installed at the other end of the top side of the bottom plate, a winding motor is installed on one side of the vertical plate, a winding shaft is installed at the output end of the winding motor, and a winding roller is movably installed on the outer side of the winding shaft. During lamination, the film is unwound from the top side of the unwinding roller, passes through the bottom side of the tension roller and the top side of the lower guide roller respectively, and finally starts to be wound from the bottom side of the winding roller, thereby realizing the winding operation of the composite film after lamination.
[0011] Preferably, a control panel is installed on one side of the fixing frame, and the control panel is electrically connected to the pressure sensor, electrode plate and electrode sheet, as well as the drive motor and cylinder, and is used for signal transmission to the pressure sensor, electrode plate and electrode sheet, and for operation control of the drive motor and cylinder, thereby realizing automated control of the device and improving production efficiency.
[0012] The utility model is beneficial in that:
[0013] 1. The drive motor of the utility model starts, driving the rotating shaft to rotate. The rotating shaft drives the tension roller to move through the connecting plate, causing the connecting block to also start rotating. The sliding rod slides in the arc groove and gradually approaches the pressure sensors installed on both sides of the sliding block. When the sliding rod contacts the pressure sensor, an electrical signal is generated and transmitted to the control panel, which controls the drive motor to stop rotating. This achieves the adjustment of the tension of the tension roller, ensures the tension stability of the film during the production process, and improves product quality.
[0014] 2. The utility model then starts the cylinder, and its active end pushes the mounting frame to move downward, and the upper guide roller gradually approaches the top side of the film. The electrode plate moves downward along the connecting shaft. When the electrode plate contacts the electrode sheet on the top side of the movable block in the slide groove, an electrical signal is generated and transmitted directly to the control panel. The control panel controls the cylinder to stop extending, indicating that the distance between the lower guide roller and the upper guide roller is the thickness of the film, thereby realizing that the distance between the lower guide roller and the upper guide roller can be accurately adjusted according to the thickness of the film, thereby improving the pressing quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a schematic diagram of the structure of the utility model from the middle axis side view;
[0017] Figure 2 Schematic diagram of the main structure of the pressing device;
[0018] Figure 3 It is a schematic diagram of the unwinding and tension adjustment component structure;
[0019] Figure 4 It is a schematic diagram of the structure of the tension adjustment component and the heating component;
[0020] Figure 5 It is a schematic diagram of the structure of the heating component and the winding component.
[0021] In the figure: 1. Base plate; 2. Support plate; 3. Rotating shaft; 4. Drive motor; 5. Connecting plate; 6. Tension roller; 7. Connecting block; 8. Slide rod; 9. Arc groove; 10. Sliding block; 11. Locking screw; 12. Pressure sensor; 13. Fixed frame; 14. Cylinder; 15. Mounting frame; 16. Connecting shaft; 17. Support roller; 18. Heating wire; 19. Lower guide roller; 20. Upper guide roller; 21. Slide groove; 22. Electrode plate; 23. Movable block; 24. Electrode sheet; 25. Fastening bolt; 26. Fixed plate; 27. Unwinding roller; 28. Vertical plate; 29. Winding motor; 30. Winding shaft; 31. Winding roller; 32. Control panel. DETAILED DESCRIPTION
[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-4 As shown, a composite film production lamination device comprises a base plate 1, two support plates 2 are symmetrically installed on the top side of the middle end of the base plate 1, and a rotating shaft 3 is rotatably installed inside the support plates 2, and a driving motor 4 is installed on one side of the support plate 2, one end of one rotating shaft 3 is matched with the output end of the driving motor 4, and a connecting plate 5 is installed on the outside of the other end of the rotating shaft 3, and a tension roller 6 is rotatably installed between the two sides of one end of the connecting plate 5, wherein a connecting block 7 is installed at one end of the other rotating shaft 3, and a sliding rod 8 is installed on one side of one end of the connecting block 7, an arc groove 9 is opened inside one side of one support plate 2, one end of the sliding rod 8 is slidably installed inside the arc groove 9, and a sliding block 10 is slidably installed inside the arc groove 9, and a locking screw 11 is rotatably installed inside the sliding block 10, and pressure sensors 12 are assembled on both sides of the sliding block 10, and the pressure sensors 12 are used to monitor whether the sliding rod 8 generates pressure on the sliding block 10;
[0024] A control panel 32 is installed on one side of the fixed frame 13, and the control panel 32 is electrically connected to the pressure sensor 12, the electrode plate 22 and the electrode sheet 24, as well as the drive motor 4 and the cylinder 14, and is used for signal transmission to the pressure sensor 12, the electrode plate 22 and the electrode sheet 24, and for operation control of the drive motor 4 and the cylinder 14; when working, in the composite film production process, the instability of the tension will directly affect the quality and production efficiency of the film. It is not convenient to adjust the tension of the film in the prior art, which will cause the film to become loose or over-tightened during transportation, affecting the composite accuracy and appearance quality as well as the efficiency of film production. The angle between the rotating shaft 3 and the slide bar 8 is the same as the angle between the rotating shaft 3 and the tension roller 6. When the tension of the tension roller 6 needs to be adjusted, the slide bar is adjusted as needed. The block 10 is positioned in the arc groove 9 and then fixed by the locking screw 11. The drive motor 4 is started to drive the rotating shaft 3 to rotate. The rotating shaft 3 drives the tension roller 6 to move through the connecting plate 5. At the same time, the other rotating shaft 3 connected to the tension roller 6 also rotates, causing the connecting block 7 to also start to rotate. The slide bar 8 slides in the arc groove 9 and gradually approaches the pressure sensor 12. When the slide bar 8 contacts the pressure sensor 12, the pressure sensor 12 is subjected to pressure and generates an electrical signal. The pressure sensor 12 transmits the generated electrical signal to the control panel 32. The control panel 32 controls the drive motor 4 to stop rotating, thereby realizing the adjustment of the tension of the tension roller 6, ensuring the tension stability of the film during the production process, and improving the product quality. The model of the pressure sensor 12 is the Omron E8F2 series.
[0025] See also Figure 1-5 As shown, a fixing frame 13 is fixedly installed at the middle end of the top side of the bottom plate 1, and a cylinder 14 is installed at the active end of the fixing frame 13. A mounting frame 15 is installed at the active end of the cylinder 14. A connecting shaft 16 is installed between the mounting frame 15 and both sides of the bottom end of the fixing frame 13. A supporting roller 17 is installed on the outer side of the connecting shaft 16. A heating wire 18 is installed on the outer side of the supporting roller 17. A lower guide roller 19 and an upper guide roller 20 are rotatably installed on the outer side of the connecting shaft 16.
[0026] A slide groove 21 is provided on one side of the fixing frame 13, wherein one end of the connecting shaft 16 inside the mounting frame 15 is slidably mounted inside the slide groove 21, and an electrode plate 22 is mounted on the bottom side of the connecting shaft 16, and the electrode plate 22 is on the same horizontal line as the bottom side of the upper guide roller 20. A movable block 23 is slidably mounted inside the slide groove 21, and an electrode sheet 24 is mounted on the top side of the movable block 23. When the electrode sheet 24 is in operation, it is on the same horizontal line as the top side of the film. After the electrode plate 22 contacts the electrode sheet 24, the distance between the lower guide roller 19 and the upper guide roller 20 is the thickness of the film, and a fastening bolt 25 is rotatably mounted inside the movable block 23;
[0027] A fixing plate 26 is installed at one end edge of the top side of the bottom plate 1, and a reeling roller 27 is rotatably installed inside the fixing plate 26;
[0028] A vertical plate 28 is installed at the other end of the top side of the bottom plate 1, and a winding motor 29 is installed on one side of the vertical plate 28. A winding shaft 30 is installed at the output end of the winding motor 29, and a winding roller 31 is movably installed on the outer side of the winding shaft 30. During lamination, the film is unwound from the top side of the unwinding roller 27, passes through the bottom side of the tension roller 6 and the top side of the lower guide roller 19 respectively, and finally starts to be wound from the bottom side of the winding roller 31; during operation, in the production process of the composite film, the performance of the film is improved by compounding films of different properties together and laminating them, so a laminating device is needed. The film is unwound from the top side of the unwinding roller 27, passes through the bottom side of the tension roller 6 and the top side of the lower guide roller 19, and then slides inside the slide 21 through the movable block 23, so that the electrode The sheet 24 is on the same horizontal line as the top side of the film, and then the position of the movable block 23 is fixed by tightening the bolts 25, and then the cylinder 14 is started, and its active end pushes the mounting frame 15 to move downward, and the upper guide roller 20 gradually approaches the top side of the film. At the same time, one end of the connecting shaft 16 slides in the slide groove 21, and the electrode plate 22 moves downward with the connecting shaft 16. When the electrode plate 22 contacts the electrode sheet 24 on the top side of the movable block 23 in the slide groove 21, an electrical signal is generated and transmitted to the control panel 32. The control panel 32 controls the cylinder 14 to stop extending, indicating that the distance between the lower guide roller 19 and the upper guide roller 20 is the thickness of the film, so that the distance between the lower guide roller 19 and the upper guide roller 20 can be accurately adjusted according to the thickness of the film, thereby improving the lamination quality of the product.
[0029] Then, the heating wire 18 is turned on to heat the film passing through, and the lower guide roller 19 and the upper guide roller 20 heat the bottom and top sides of the film, so that both the top and bottom sides of the film are evenly heated, thereby improving the lamination effect and overall quality of the film.
[0030] After being heated and pressed, the film finally begins to be wound around the bottom side of the winding roller 31. The winding motor 29 is started, driving the winding shaft 30 to rotate, and the winding roller 31 outside the winding shaft 30 rotates accordingly, completing the winding operation of the composite film.
[0031] Working principle: First, the tension adjustment operation is performed. The angle between the rotating shaft 3 and the sliding rod 8 is the same as the angle between the rotating shaft 3 and the tension roller 6. When the tension of the tension roller 6 needs to be adjusted, the position of the sliding block 10 in the arc groove 9 is adjusted as needed, and then it is fixed by the locking screw 11. The drive motor 4 is started to drive the rotating shaft 3 to rotate. The rotating shaft 3 drives the tension roller 6 to move through the connecting plate 5. At the same time, the other rotating shaft 3 connected to the tension roller 6 also rotates accordingly, causing the connecting block 7 to start rotating. The sliding rod 8 slides in the arc groove 9 and gradually approaches the pressure sensor 12. When the sliding rod 8 contacts the pressure sensor 12, the pressure sensor 12 is subjected to pressure and generates an electrical signal. The pressure sensor 12 transmits the generated electrical signal to the control panel 32. The control panel 32 controls the drive motor 4 to stop rotating, thereby realizing the adjustment of the tension of the tension roller 6, ensuring the tension stability of the film during the production process, and improving product quality.
[0032] After the tension adjustment is completed, the top side of the film unwinding roller 27 is unwound, passes through the bottom side of the tension roller 6 and the top side of the lower guide roller 19, and then slides inside the slide groove 21 through the movable block 23, so that the electrode sheet 24 and the top side of the film are at the same level. Then, the position of the movable block 23 is fixed by tightening the bolt 25. Then, the cylinder 14 is started, and its active end pushes the mounting frame 15 to move downward, and the upper guide roller 20 approaches the top side of the film. At the same time, one end of the connecting shaft 16 slides in the slide groove 21, and the electrode plate 22 moves downward with the connecting shaft 16. When the electrode plate 22 contacts the electrode sheet 24 on the top side of the movable block 23 in the slide groove 21, an electrical signal is generated and transmitted to the control panel 32. The control panel 32 controls the cylinder 14 to stop extending, indicating that the distance between the lower guide roller 19 and the upper guide roller 20 is the thickness of the film, so that the distance between the lower guide roller 19 and the upper guide roller 20 can be accurately adjusted according to the thickness of the film, thereby improving the lamination quality of the product.
[0033] Then, the heating wire 18 is turned on to heat the film passing through, and the lower guide roller 19 and the upper guide roller 20 heat the bottom and top sides of the film, so that both the top and bottom sides of the film are evenly heated, thereby improving the lamination effect and overall quality of the film.
[0034] After being heated and pressed, the film finally begins to be wound around the bottom side of the winding roller 31. The winding motor 29 is started, driving the winding shaft 30 to rotate, and the winding roller 31 outside the winding shaft 30 rotates accordingly, completing the winding operation of the composite film.
[0035] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A composite film production lamination device, characterized by: The invention comprises a bottom plate (1), two support plates (2) are symmetrically installed on the top side of the middle end of the bottom plate (1), a rotating shaft (3) is rotatably installed inside the support plates (2), a driving motor (4) is installed on one side of the support plate (2), one end of one rotating shaft (3) is connected to the output end of the driving motor (4), a connecting plate (5) is installed on the outside of the other end of the rotating shaft (3), a tension roller (6) is rotatably installed between the two sides of one end of the connecting plate (5), and a connecting block (7) is installed on one end of the other rotating shaft (3). ), a sliding rod (8) is installed on one side of one end of the connecting block (7), an arc groove (9) is opened inside one side of one support plate (2), one end of the sliding rod (8) is slidably installed inside the arc groove (9), a sliding block (10) is slidably installed inside the arc groove (9), a locking screw (11) is rotatably installed inside the sliding block (10), and pressure sensors (12) are installed on both sides of the sliding block (10), and the pressure sensors (12) are used to monitor whether the sliding rod (8) generates pressure on the sliding block (10).
2. The composite film production lamination device according to claim 1, characterized in that: A fixing frame (13) is fixedly installed at the middle end of the top side of the bottom plate (1), a cylinder (14) is installed at the active end of the fixing frame (13), a mounting frame (15) is installed at the active end of the cylinder (14), a connecting shaft (16) is installed between the mounting frame (15) and both sides of the bottom end of the fixing frame (13), a supporting roller (17) is installed on the outer side of the connecting shaft (16), a heating wire (18) is installed on the outer side of the supporting roller (17), and a lower guide roller (19) and an upper guide roller (20) are rotatably installed on the outer side of the connecting shaft (16).
3. The composite film production lamination device according to claim 2, characterized in that: A slide groove (21) is provided on one side of the fixing frame (13), wherein one end of the connecting shaft (16) inside the mounting frame (15) is slidably installed inside the slide groove (21), and the bottom side of the connecting shaft (16) is equipped with an electrode plate (22), and the electrode plate (22) and the bottom side of the upper guide roller (20) are on the same horizontal line. A movable block (23) is slidably installed inside the slide groove (21), and an electrode sheet (24) is installed on the top side of the movable block (23). When the electrode sheet (24) is in operation, it is on the same horizontal line with the top side of the film. After the electrode plate (22) contacts the electrode sheet (24), the distance between the lower guide roller (19) and the upper guide roller (20) is the thickness of the film. A fastening bolt (25) is rotatably installed inside the movable block (23).
4. The composite film production lamination device according to claim 3, characterized in that: A fixed plate (26) is installed at one end edge of the top side of the bottom plate (1), and a reeling roller (27) is rotatably installed inside the fixed plate (26).
5. The composite film production lamination device according to claim 4, characterized in that: A vertical plate (28) is installed at the other end of the top side of the bottom plate (1), a winding motor (29) is installed on one side of the vertical plate (28), a winding shaft (30) is installed at the output end of the winding motor (29), and a winding roller (31) is movably installed on the outer side of the winding shaft (30). When laminating, the film is released from the top side of the unwinding roller (27), passes through the bottom side of the tension roller (6) and the top side of the lower guide roller (19), and finally starts to be wound through the bottom side of the winding roller (31).
6. The composite film production lamination device according to claim 3, characterized in that: A control panel (32) is installed on one side of the fixing frame (13). The control panel (32) is electrically connected to the pressure sensor (12), the electrode plate (22), the electrode sheet (24), the drive motor (4), and the cylinder (14), and is used for signal transmission of the pressure sensor (12), the electrode plate (22), and the electrode sheet (24), and for operating and controlling the drive motor (4) and the cylinder (14).
Citation Information
Patent Citations
A pressing device for the production and processing of protective films
CN112110253B