Pressing machine for laminated glass

The vacuum mechanism and the rotating mechanism are combined with the worm gear transmission system to solve the problem that the existing laminated glass pressing machine has poor adaptability to glass of different thicknesses, achieve precise clamping and uniform heating, and improve production efficiency and glass quality.

CN223340234UActive Publication Date: 2025-09-16XINGCHENHAI (HUBEI) GLASS CO LTD
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Patent Information

Application Number
CN202422806281.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-16
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing laminated glass pressing machine has a relatively fixed design, designed for glass of a specific thickness and only applicable to the horizontal direction, resulting in poor adaptability to glass of different thicknesses, low production efficiency and flexibility.

Method used

The vacuum mechanism and the rotating mechanism are combined with the worm gear and bevel gear transmission system to achieve precise clamping and rotation of the laminated glass, ensuring horizontal and vertical clamping on glass of different thicknesses, and achieving uniform rotation during the heating process to prevent local overheating.

Benefits of technology

It enables precise processing of glass of different thicknesses, improves production efficiency and flexibility, avoids bubble generation, and improves the quality consistency of glass processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of laminated glass production, and discloses a laminated glass pressing machine which comprises a pressing machine box body, a vacuum mechanism is arranged on the rear side of the pressing machine box body, the vacuum mechanism is used for extracting air in the pressing machine box body, an air cylinder is fixedly connected in the pressing machine box body, and the air cylinder is connected with the vacuum mechanism. A sealing door is fixedly connected to the output end of the air cylinder, a moving plate is fixedly connected to the lower portion of the right side of the sealing door, a rotating block is arranged at the top of the moving plate, and a first motor is fixedly connected to the inner bottom wall of the rotating block. According to the utility model, the motor drives the worm to rotate, the worm gear drives the circular truncated cone and the turntable to drive the rotating rod, so that the clamping plate slides along the outer side of the sliding rod and clamps the laminated glass, and the screw rod is twisted to drive the clamping block II to move downwards, so that the laminated glass is finely controlled, and no matter how thick the glass is, the clamping block II is not required to move downwards. Accurate clamping in the horizontal direction and the vertical direction can be ensured, and the working efficiency and the glass processing flexibility are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laminated glass production, in particular to a pressing machine for laminated glass. Background Art

[0002] Laminated glass, also known as safety glass, is made by hot-pressing two or more sheets of glass together using a special process, with a PVB (polycarbonate film) or multi-layer EVA (ethylene-vinyl acetate copolymer) film sandwiched between them. Its unique characteristic is that even if broken, the fragments remain stuck to the film and do not scatter, providing excellent safety and protection. It also offers excellent sound and heat insulation, making it commonly used in high-rise buildings, automotive windows, and other applications, enhancing safety and comfort in daily life and work.

[0003] Traditional laminated glass presses are typically rigidly designed for specific glass thicknesses, employing a single clamping method that only works horizontally. This limits their adaptability to varying glass thicknesses, making it difficult to precisely process thick glass or requiring frequent adjustments to accommodate varying thicknesses, reducing production efficiency and flexibility.

[0004] In view of the above problems, a pressing machine for laminated glass is proposed to solve the above problems. Utility Model Content

[0005] To address these shortcomings, the present invention provides a laminated glass press. This aims to improve existing laminated glass presses, which are typically rigidly designed for specific glass thicknesses, employ a single clamping method, and are only suitable for the horizontal direction. This limits their adaptability to varying glass thicknesses, making it difficult to precisely process thick glass or requiring frequent adjustments to accommodate varying thicknesses, reducing production efficiency and flexibility.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a pressing machine for laminated glass, comprising a pressing machine housing, a vacuum mechanism is provided on the rear side of the pressing machine housing, the vacuum mechanism is used to extract the air inside the pressing machine housing, a cylinder is fixedly connected to the interior of the pressing machine housing, a sealing door is fixedly connected to the output end of the cylinder, a movable plate is fixedly connected to the lower right side of the sealing door, a rotating block is provided on the top of the movable plate, a motor is fixedly connected to the inner bottom wall of the rotating block, a worm is fixedly connected to the output end of the motor, a round table is rotatably connected to the interior of the rotating block, The bottom end of the circular table is fixedly connected to a worm gear, and the worm gear is meshed with the worm, and the middle part of the outer side of the circular table is fixedly connected to a turntable, and two clamping plates are slidably connected inside the rotating block, and a rotating rod is provided between the turntable and the clamping plate, and a sliding rod is slidably connected inside the clamping plate, and the upper part of one side of the clamping plate is fixedly connected to a connecting block, and the connecting block is threadedly connected to a screw, and the bottom end of the screw is fixedly connected to a clamping block 2, a plurality of heating elements are provided on the bottom wall of the pressing machine case, and the sealing door is provided with a rotating mechanism, and the rotating mechanism is used to rotate the laminated glass.

[0007] As a further description of the above technical solution:

[0008] The rotating mechanism includes motor 2 and multiple bevel gears 2, the top of the bevel gear 2 is fixedly connected to the middle side of the bottom of the rotating block, one side of the motor 2 is fixedly connected to one side of the sealing door, the output end of the sealing door is fixedly connected to a rotating rod, and the outer side of the rotating rod is fixedly connected to multiple bevel gears 1, and the bevel gear 1 is meshed with the bevel gear 2.

[0009] As a further description of the above technical solution:

[0010] The vacuum mechanism includes a vacuum pump. One side of the vacuum pump is arranged on the rear side of the pressing machine housing. The top of the vacuum pump is fixedly connected to an air suction pipe, and the left side of the vacuum pump is fixedly connected to an air outlet pipe.

[0011] As a further description of the above technical solution:

[0012] A plurality of supporting legs are fixedly connected to the bottom of the pressing machine case.

[0013] As a further description of the above technical solution:

[0014] The bottom of the sealing door is fixedly connected to two supporting columns, and the bottom of the supporting columns is rotatably connected to a pulley.

[0015] As a further description of the above technical solution:

[0016] A controller is provided on the front side of the pressing machine housing, and the outer side of the movable plate is slidably connected to the inner bottom wall of the pressing machine housing.

[0017] As a further description of the above technical solution:

[0018] One end of the air suction pipe is fixedly connected to the rear side of the pressing machine housing.

[0019] As a further description of the above technical solution:

[0020] One end of the rotating rod is rotatably connected to the clamping plate 1, and the other end of the rotating rod is rotatably connected to the top edge of the turntable.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, the first drive motor rotates, thereby driving the worm to rotate, and then driving the worm wheel to rotate, thereby driving the round table and the turntable to rotate, and then driving the rotating rod to rotate, thereby pulling the clamping plate to slide outside the sliding rod, thereby clamping the laminated glass. At this time, according to the thickness of the laminated glass, the lead screw is twisted, thereby driving the clamping block 2 to move downward, thereby achieving fine control of the laminated glass. Regardless of the thickness of the glass, it can ensure accurate clamping in the horizontal and vertical directions, thereby improving work efficiency and flexibility in glass processing.

[0023] 2. In the present invention, by driving the second motor, the rotating rod is driven to rotate, which in turn drives the first bevel gear to rotate, so that the second bevel gear and the rotating block rotate, and thus the laminated glass rotates, thereby ensuring that the laminated glass rotates evenly during the heating process, preventing local overheating from causing bubble generation, improving the quality consistency of glass processing, and saving post-processing time and cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional diagram of a pressing machine for laminated glass proposed in the present utility model;

[0025] Figure 2 This is a schematic structural diagram of a movable plate of a laminated glass pressing machine proposed in the present invention;

[0026] Figure 3 This is a schematic structural diagram of a worm gear of a laminated glass pressing machine proposed in the present invention;

[0027] Figure 4 This is a schematic structural diagram of a rotating rod of a pressing machine for laminated glass proposed in the utility model.

[0028] Legend:

[0029] 1. Pressing machine chassis; 2. Vacuum pump; 3. Intake pipe; 4. Exhaust pipe; 5. Support leg; 6. Cylinder; 7. Moving plate; 8. Sealing door; 9. Support column; 10. Pulley; 11. Rotating block; 12. Worm gear; 13. Motor 1; 14. Worm; 15. Turntable; 16. Rotating rod; 17. Sliding rod; 18. Clamping plate 1; 19. Connecting block; 20. Clamping block 2; 21. Screw; 22. Round table; 23. Motor 2; 24. Rotating rod; 25. Bevel gear 1; 26. Bevel gear 2; 27. Heating element; 28. Controller. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1 - Figure 4 , the utility model provides an embodiment: a pressing machine for laminated glass, including a pressing machine housing 1, a vacuum mechanism is provided on the rear side of the pressing machine housing 1, the vacuum mechanism is used to extract the air inside the pressing machine housing 1, a cylinder 6 is fixedly connected to the inside of the pressing machine housing 1, a sealing door 8 is fixedly connected to the output end of the cylinder 6, a movable plate 7 is fixedly connected to the lower right side of the sealing door 8, a rotating block 11 is provided on the top of the movable plate 7, a motor 13 is fixedly connected to the inner bottom wall of the rotating block 11, a worm 14 is fixedly connected to the output end of the motor 13, a round table 22 is rotatably connected to the inside of the rotating block 11, and the bottom end of the round table 22 is fixedly connected There is a worm gear 12, which is meshed with the worm 14. A turntable 15 is fixedly connected to the middle part of the outer side of the frustum 22. Two clamping plates 18 are slidably connected inside the rotating block 11. A rotating rod 16 is provided between the turntable 15 and the clamping plate 18. A sliding rod 17 is slidably connected inside the clamping plate 18. A connecting block 19 is fixedly connected to the upper part of one side of the clamping plate 18. The connecting block 19 is threadedly connected to a screw rod 21. The bottom end of the screw rod 21 is fixedly connected to a clamping block 20. A plurality of heating elements 27 are provided on the inner bottom wall of the pressing machine chassis 1. The sealed door 8 is provided with a rotating mechanism, which is used to rotate the laminated glass.

[0032] Specifically, during operation, the driving cylinder 6 first drives the sealing door 8, the movable plate 7, and the support column 9 to move to the desired position and then stop. Next, the laminated glass is placed on the rotating block 11. At this time, the driving motor 13 is started, driving the worm 14 to rotate, and then driving the worm wheel 12, causing the round table 22 and the turntable 15 to operate. This series of actions further links the rotating rod 16, and the clamping plate 18 then slides along the outside of the slide rod 17 to achieve precise clamping of the laminated glass. According to the difference in glass thickness, by adjusting the screw rod 21, the clamping block 20 will move down accordingly to ensure that the glass is properly and evenly clamped. After clamping is completed, the glass is sent into the pressing machine housing 1 with the help of the driving cylinder 6, and the air in the housing is evacuated using the vacuum mechanism to create a vacuum environment. Subsequently, the rotating mechanism starts to operate, causing the laminated glass to rotate inside to ensure that it is heated evenly and avoid the generation of bubbles due to local overheating.

[0033] Reference Figure 4 The rotating mechanism includes a motor 23 and multiple bevel gears 26. The top of the bevel gear 26 is fixedly connected to the middle side of the bottom of the rotating block 11. One side of the motor 23 is fixedly connected to one side of the sealing door 8. The output end of the sealing door 8 is fixedly connected to a rotating rod 24. The outer side of the rotating rod 24 is fixedly connected to multiple bevel gears 1 25. The bevel gear 1 25 is meshed with the bevel gear 2 26.

[0034] Specifically, at this stage, the drive motor 23 starts running, and its power is transmitted to the rotating rod 24. The rotating rod 24 rotates accordingly, driving the bevel gear 1 25. As the bevel gear 1 25 rotates, the bevel gear 2 26 also rotates. This linkage effect continues to act on the rotating block 11, causing it to rotate. This continuous rotational motion ensures that the laminated glass can receive heat evenly. This uniform heating process helps prevent bubbles from being generated inside the laminated glass due to local overheating, thereby ensuring the quality and integrity of the final product. The entire process is designed to improve efficiency and reduce potential problems, and is a key link in the process flow.

[0035] Reference Figure 1 The vacuum mechanism includes a vacuum pump 2, one side of the vacuum pump 2 is arranged on the rear side of the pressing machine case 1, the top of the vacuum pump 2 is fixedly connected to an air suction pipe 3, and the left side of the vacuum pump 2 is fixedly connected to an air outlet pipe 4.

[0036] Specifically, the core component of the vacuum mechanism is the vacuum pump 2, which is mounted on the rear side of the press housing 1 to facilitate extraction of air from the interior. A suction pipe 3 is fixedly connected to the top of the vacuum pump 2. Its function is to guide external air into the vacuum pump 2 and draw the air in through the negative pressure mechanism inside the pump body.

[0037] At the other end of the suction pipe 3, that is, on the left side of the vacuum pump 2, there is a fixed outlet pipe 4. When the pump starts working, the suction pipe 3 introduces external air. After being processed by the vacuum pump 2, most of the air is extracted, forming a vacuum state. The outlet pipe 4 is responsible for discharging a small amount of gas inside the pump to maintain the normal operation of the system.

[0038] Reference Figure 1 - Figure 4 , a plurality of supporting legs 5 are fixedly connected to the bottom of the pressing machine case 1, two supporting columns 9 are fixedly connected to the bottom of the sealing door 8, and a pulley 10 is rotatably connected to the bottom of the support column 9. A controller 28 is provided on the front side of the pressing machine case 1, and the outer side of the movable plate 7 is slidably connected to the inner bottom wall of the pressing machine case 1. One end of the suction pipe 3 is fixedly connected to the rear side of the pressing machine case 1, and one end of the rotating rod 16 is rotatably connected to the clamping plate 18, and the other end of the rotating rod 16 is rotatably connected to the top edge of the turntable 15.

[0039] Specifically, the multiple support legs 5 at the bottom of the pressing machine housing 1 provide a stable foothold to ensure the stability of the equipment during use. The two support columns 9 at the bottom of the sealed door 8 are connected to the housing through a pulley 10, allowing the door to be opened and closed more flexibly and smoothly. The controller 28 is located on the front side of the pressing machine housing 1 and is responsible for monitoring and adjusting the operating parameters of the equipment to ensure the accuracy and safety of the operation. The movable plate 7 is designed to slide within the housing, making it easy to adjust its position to meet different work requirements. One end of the suction pipe 3 is fixed to the rear side of the housing for connecting to the vacuum pump 2 to ensure that the required vacuum environment can be formed in the housing. The rotating rod 16 is connected to the clamping plate 18 and the turntable 15. When the turntable 15 rotates, the rotating rod 16 drives the clamping plate to achieve the function of clamping and releasing the laminated glass.

[0040] Working principle: When in use, drive the cylinder 6, which in turn drives the sealing door 8, movable plate 7 and support column 9 and other components to move outward. When they move to the appropriate position, stop driving the cylinder 6. At this time, put the laminated glass on the rotating block 11. At this time, the driving motor 13 rotates, which in turn drives the worm 14 to rotate, which in turn drives the worm gear 12 to rotate, thereby driving the round table 22 and the turntable 15 to rotate, and then drives the rotating rod 16 to rotate, and then pulls the clamping plate 18 to slide on the outside of the slide rod 17, thereby clamping the laminated glass. At this time, according to the thickness of the laminated glass, twist the screw 21, which in turn drives the clamping block 20 to move downward, thereby clamping the laminated glass. After that, it is sent into the interior of the pressing machine housing 1 by driving the cylinder 6. At this time, the air inside the pressing machine housing 1 is sucked out by the vacuum mechanism to achieve a vacuum environment. At this time, the laminated glass is heated by the heating element 27. As the temperature rises, the laminated glass begins to fuse with the inner layer of colloid. After a period of heating, the laminated glass and the colloid are completely fused, and the laminated glass is pressed. At this time, the driving motor 23 drives the rotating rod 24 to rotate, and then drives the bevel gear 1 25 to rotate, so that the bevel gear 26 and the rotating block 11 rotate, and then the laminated glass rotates, so as to achieve uniform heating and avoid bubbles in the laminated glass.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A pressing machine for laminated glass, comprising a pressing machine housing (1), characterized in that: A vacuum mechanism is provided at the rear side of the pressing machine housing (1), and the vacuum mechanism is used to extract the air inside the pressing machine housing (1). A cylinder (6) is fixedly connected inside the pressing machine housing (1), and a sealing door (8) is fixedly connected to the output end of the cylinder (6), and a movable plate (7) is fixedly connected to the lower right side of the sealing door (8). A rotating block (11) is provided on the top of the movable plate (7), and a motor (13) is fixedly connected to the inner bottom wall of the rotating block (11), and a worm (14) is fixedly connected to the output end of the motor (13). A round table (22) is rotatably connected inside the rotating block (11), and a worm wheel (12) is fixedly connected to the bottom end of the round table (22). The worm wheel (12) and the worm (14) are connected to each other. ) are meshedly connected, a turntable (15) is fixedly connected to the middle of the outer side of the truncated table (22), two clamping plates (18) are slidably connected inside the rotating block (11), a rotating rod (16) is provided between the turntable (15) and the clamping plate (18), a sliding rod (17) is slidably connected inside the clamping plate (18), a connecting block (19) is fixedly connected to the upper part of one side of the clamping plate (18), the connecting block (19) is threadedly connected to a screw rod (21), and the bottom end of the screw rod (21) is fixedly connected to a clamping block (20), a plurality of heating elements (27) are provided on the inner bottom wall of the pressing machine housing (1), and the sealing door (8) is provided with a rotating mechanism, and the rotating mechanism is used to rotate the laminated glass.

2. The laminated glass pressing machine according to claim 1, wherein: The rotating mechanism comprises a second motor (23) and a plurality of second bevel gears (26), the top end of the second bevel gear (26) being fixedly connected to the middle side of the bottom of the rotating block (11), one side of the second motor (23) being fixedly connected to one side of the sealing door (8), the output end of the sealing door (8) being fixedly connected to a rotating rod (24), the outer side of the rotating rod (24) being fixedly connected to a plurality of first bevel gears (25), the first bevel gears (25) being meshedly connected to the second bevel gears (26).

3. The laminated glass pressing machine according to claim 1, wherein: The vacuum mechanism comprises a vacuum pump (2), one side of the vacuum pump (2) is arranged on the rear side of the pressing machine housing (1), the top of the vacuum pump (2) is fixedly connected to an air intake pipe (3), and the left side of the vacuum pump (2) is fixedly connected to an air outlet pipe (4).

4. The laminated glass pressing machine according to claim 1, wherein: A plurality of supporting legs (5) are fixedly connected to the bottom of the pressing machine case (1).

5. The laminated glass pressing machine according to claim 1, wherein: The bottom of the sealing door (8) is fixedly connected to two support columns (9), and the bottom of the support column (9) is rotatably connected to a pulley (10).

6. The laminated glass pressing machine according to claim 1, characterized in that: A controller (28) is provided on the front side of the pressing machine housing (1), and the outer side of the movable plate (7) is slidably connected to the inner bottom wall of the pressing machine housing (1).

7. The laminated glass pressing machine according to claim 3, wherein: One end of the air intake pipe (3) is fixedly connected to the rear side of the pressing machine housing (1).

8. The laminated glass pressing machine according to claim 1, wherein: One end of the rotating rod (16) is rotatably connected to the clamping plate (18), and the other end of the rotating rod (16) is rotatably connected to the top edge of the rotating disk (15).