Hot-pressing film laminating machine

The hot-press laminating machine controlled by dual unwinding rollers and sensors realizes seamless switching and hot-press bonding of films, solves the problem of low efficiency of stopping the machine to replace the film in the existing technology, and improves production efficiency.

CN223341014UActive Publication Date: 2025-09-16SHANDONG NEW CONCEPT PRINTING CO LTD
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Patent Information

Application Number
CN202422433996.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-16
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Existing hot pressing laminating machines need to be shut down for replacement after the film is used up, resulting in low efficiency.

Method used

It uses double unwinding rollers, distance sensors, heating rollers, pneumatic blocks, rotating components and vacuum adsorption components to achieve seamless switching and thermal pressure bonding of the films.

Benefits of technology

It improves the efficiency of hot pressing and laminating, reduces downtime and improves production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot-pressing film laminating machine which comprises a machine frame, two unwinding rollers are jointly and rotationally installed on the inner walls of the two sides of the machine frame, two unwinding motors are fixedly installed on one side of the outer surface of the machine frame, and driving shafts of the unwinding motors penetrate through the machine frame and are fixedly connected with the unwinding rollers. A mounting frame is fixedly connected to the top of the rack, two distance measuring sensors are fixedly mounted at the bottom of the mounting frame, and the detection ends of the distance measuring sensors are matched with the two unwinding rollers respectively; t-shaped grooves are formed in the inner walls of the two sides of the rack. According to the utility model, through the arrangement of the double unwinding rollers, the distance measuring sensor, the heating roller, the pneumatic block, the rotating assembly and the vacuum adsorption assembly, when the film needs to be replaced, the initial end of the film to be used and the film to be used up are subjected to hot-pressing bonding, then a waste sample is placed for hot-pressing, and the joint is subjected to hot-pressing on the waste sample, so that the machine does not need to stop to wait for film replacement; and the hot-pressing laminating efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laminating machines, in particular to a hot pressing laminating machine. Background Art

[0002] The hot press laminator is a widely used pre-coating laminator in China. Its operating principle is to first apply adhesive to the plastic film using a roller coating device. The film is then softened by heating with a hot press roller. The printed material, coated with primer, is then pressed together with the film to form a laminated product that combines paper and plastic. Since adhesive coating and drying are unnecessary, the machine is compact, small, low-cost, and easy to operate. It is widely used in photo agencies, printing factories, advertising, design, and self-adhesive labeling.

[0003] When the existing hot pressing laminating machine is in use, if the film is used up, it needs to be shut down and then manually replaced. During the replacement, a series of operations such as film application and mold insertion are required before the machine can be started. The whole process takes a long time, which affects the efficiency of hot pressing laminating. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a hot pressing laminating machine.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a hot pressing laminating machine, comprising a frame, two unwinding rollers are installed on the inner walls of both sides of the frame for common rotation, two unwinding motors are fixedly installed on one side of the outer surface of the frame, and the driving shaft of the unwinding motor passes through the frame and is fixedly connected between the unwinding rollers, the top of the frame is fixedly connected to a mounting frame, and two distance measuring sensors are fixedly installed on the bottom of the mounting frame, and the detection ends of the distance measuring sensors are respectively matched with the two unwinding rollers; T-shaped slots are provided on the inner walls of both sides of the frame, pneumatic blocks are installed inside the two T-shaped slots, and a heating roller is connected to the two pneumatic blocks on the same side for common rotation, and a rotating assembly is installed between the two pneumatic blocks located in the same T-shaped slot and the adjacent heating rollers, and a vacuum adsorption assembly is installed between a single T-shaped slot and the two heating rollers.

[0006] Furthermore, the four pneumatic blocks each include a cylinder, and the cylinder is fixedly mounted on the inner wall of the T-slot, and the movable end of the cylinder is fixedly connected to a mounting block that is slidably connected to the T-slot, and by pushing the mounting block to move, the roller body can be pushed to move.

[0007] Furthermore, the two heating rollers each include a roller body, and the roller body is rotatably connected to two adjacent mounting blocks. A plurality of heating wires are fixedly installed inside the roller body, and the arrangement of the heating wires is conducive to heating the roller body.

[0008] Furthermore, both of the rotating components include a drive motor, and the drive motor is fixedly embedded in the outer wall of the adjacent mounting block. The driving end of the drive motor is fixedly connected to the first gear, the outer surface of the first gear is meshed with the second gear, and the mounting shaft of the second gear passes through the adjacent mounting blocks and is fixedly connected to the adjacent roller body, so as to facilitate the rotation of the driving roller body.

[0009] Furthermore, the vacuum adsorption assembly includes a vacuum pump, and the vacuum pump is fixedly installed on the inner top of the adjacent T-slot. The air inlet of the vacuum pump is fixedly penetrated by a connecting pipe, and two hoses are symmetrically fixedly penetrated at the bottom of the connecting pipe, and the hoses are sealed and rotated with the roller body. The sealed connection between the hoses and the roller body is conducive to vacuum processing, and the rotating connection can prevent the hoses from affecting the rotation of the tube body.

[0010] Furthermore, the vacuum adsorption assembly also includes a plurality of through holes opened on the outer wall of the roller body, and the plurality of through holes are designed in a straight line. The straight-line-designed through holes are conducive to adsorbing and fixing one end of the film on the surface of the roller body.

[0011] Furthermore, solenoid valves are installed at the connection points between the two hoses and the connecting pipes to facilitate the control of opening and closing of the connection points between the hoses and the connecting pipes.

[0012] Beneficial effects of the utility model:

[0013] When the utility model is in use, the hot pressing laminating machine, through the double unwinding rollers, distance measuring sensors, heating rollers, pneumatic blocks, rotating components and vacuum adsorption components, can hot-press the initial end of the film to be used and the film to be used when the film needs to be replaced, and then place the discarded sample for hot pressing, and hot press the connection onto the discarded sample, without having to stop the machine to wait for film replacement, thereby improving the efficiency of hot pressing laminating. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 : Schematic diagram of the overall structure of the utility model;

[0016] Figure 2 : A schematic structural diagram of a frame of the utility model from a first perspective;

[0017] Figure 3 : A schematic cross-sectional view of the heating roller of the present invention;

[0018] Figure 4 : A schematic structural diagram of a frame cutaway view from a second viewing angle of the present invention.

[0019] The reference numerals are as follows:

[0020] 1. Frame; 2. Unwinding motor; 3. Unwinding roller; 4. Distance sensor; 5. Roller body; 6. Mounting frame; 7. Cylinder; 8. Vacuum pump; 9. Connecting pipe; 10. Hose; 11. Mounting block; 12. T-slot; 13. Heating wire; 14. Through hole; 15. First gear; 16. Drive motor; 17. Second gear. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figures 1 to 4 As shown, it relates to a hot pressing laminating machine, including a frame 1, two unwinding rollers 3 are installed on the inner walls of both sides of the frame 1 for rotating together, two unwinding motors 2 are fixedly installed on one side of the outer surface of the frame 1, and the driving shaft of the unwinding motor 2 passes through the frame 1 and is fixedly connected to the unwinding roller 3, the top of the frame 1 is fixedly connected to a mounting frame 6, and two distance measuring sensors 4 are fixedly installed on the bottom of the mounting frame 6, and the detection ends of the distance measuring sensor 4 are respectively matched with the two unwinding rollers 3. The model of the distance measuring sensor 4 is KJT-TLS-30C-E1, which has high detection accuracy.

[0023] T-slots 12 are provided on the inner walls on both sides of the frame 1, and pneumatic blocks are installed inside the two T-slots 12. The four pneumatic blocks all include a cylinder 7, and the cylinder 7 is fixedly installed on the inner wall of the T-slot 12. The movable end of the cylinder 7 is fixedly connected to the mounting block 11 that is slidably connected to the T-slot 12. The T-slot 12 has a limiting effect on the mounting block 11, and can package the stability of one end of the mounting block 11.

[0024] A heating roller is connected to the two pneumatic blocks on the same side for rotation. Both heating rollers include a roller body 5, and the roller body 5 is rotationally connected to two adjacent mounting blocks 11. A plurality of heating wires 13 are fixedly installed inside the roller body 5. The heating wires 13 can heat the roller body 5, thereby heating the passing film.

[0025] The two pneumatic blocks located in the same T-slot 12 are jointly installed with a rotating assembly between the adjacent heating rollers. The two rotating assemblies include a drive motor 16, and the drive motor 16 is fixedly embedded in the outer wall of the adjacent mounting block 11. The driving end of the drive motor 16 is fixedly connected to the first gear 15, and the outer surface of the first gear 15 is meshed with the second gear 17, and the mounting shaft of the second gear 17 passes through the adjacent mounting block 11 and is fixedly connected to the adjacent roller body 5. The drive motor 16 drives the first gear 15 to rotate, and can drive the roller body 5 to rotate through the second gear 17. The two roller bodies 5 rotate in opposite directions, which is convenient for compacting and conveying the film.

[0026] A vacuum adsorption assembly is installed between a single T-slot 12 and the two heating rollers. The vacuum adsorption assembly includes a vacuum pump 8. The vacuum pump 8 is the core of the vacuum adsorption assembly, which is conducive to the operation of the vacuum adsorption assembly. The vacuum pump 8 is fixedly installed on the inner top of the adjacent T-slot 12. The air inlet of the vacuum pump 8 is fixedly penetrated by a connecting pipe 9. Two hoses 10 are symmetrically fixedly penetrated at the bottom of the connecting pipe 9, and the hoses 10 and the roller body 5 are sealed and rotated. The vacuum adsorption assembly also includes a plurality of through holes 14 opened on the outer wall of the roller body 5, and the plurality of through holes 14 are designed in a straight line, which is convenient for adsorbing and fixing one end of the unused film. The connection between the two hoses 10 and the connecting pipe 9 is installed with an electromagnetic valve. The opening and closing of the connection between the hose 10 and the connecting pipe 9 can be controlled by the set solenoid valve.

[0027] Working principle: First, install the film on one of the unwinding rollers 3, and then perform the laminating operation. During the hot pressing laminating process, the spare film can be installed on the other unwinding roller 3, and then one end of the film can be passed through the roller body 5. Then the vacuum pump 8 is operated, and the roller body 5 on this side is vacuumed through the connecting pipe 9 and the hose 10. Then the film is adsorbed on the roller body 5 on this side through the through hole 14, and then the vacuum pump 8 stops running. When the distance sensor 4 detects that the film on the unwinding roller 3 placed for the first time is about to run out, the two cylinders 7 on the same side are operated, and the roller body 5 adsorbed with the film is pushed to fit the other roller body 5 through the mounting block 11 until the two films fit together, and at the same time the heating wire 1 3 runs synchronously with the rotating assembly, the heating wire 13 heats the film, the driving motor 16 drives the first gear 15 to rotate, and then drives the roller body 5 to rotate through the second gear 17. The two roller bodies 5 rotate relative to each other to compress and transport the two films. At the same time, the other hose 10 is connected to the connecting pipe 9 through the electromagnetic valve, so that air can pass through the roller body 5 where the film is adsorbed, thereby releasing the adsorption. After the two films are pressed together, they enter the hot pressing roller for hot pressing and laminating. At this time, waste samples can be put in to facilitate hot pressing of the membrane joint on the waste sample. When the end of the initial film passes through the roller body 5, the roller body 5 on this side is reset, and the heating wire 13 and the rotating assembly both stop running.

[0028] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A hot pressing laminating machine, comprising a frame (1), characterized in that: Two unwinding rollers (3) are mounted on inner walls on both sides of the frame (1) so as to rotate together, two unwinding motors (2) are fixedly mounted on one side of the outer surface of the frame (1), and the drive shafts of the unwinding motors (2) pass through the frame (1) and are fixedly connected to the unwinding rollers (3), a mounting frame (6) is fixedly connected to the top of the frame (1), and two distance sensors (4) are fixedly mounted on the bottom of the mounting frame (6), and the detection ends of the distance sensors (4) are matched with the two unwinding rollers (3) respectively; Both inner walls of the frame (1) are provided with T-shaped slots (12), and pneumatic blocks are installed inside the two T-shaped slots (12). A heating roller is connected to and rotated between the two pneumatic blocks on the same side. A rotating assembly is installed between the two pneumatic blocks in the same T-shaped slot (12) and the adjacent heating rollers, and a vacuum adsorption assembly is installed between a single T-shaped slot (12) and the two heating rollers.

2. The hot pressing laminating machine according to claim 1, characterized in that: The four pneumatic blocks each include a cylinder (7), and the cylinder (7) is fixedly mounted on the inner wall of the T-slot (12), and the movable end of the cylinder (7) is fixedly connected to a mounting block (11) that is slidably connected to the T-slot (12).

3. The hot pressing laminating machine according to claim 2, characterized in that: The two heating rollers each comprise a roller body (5), and the roller body (5) is rotatably connected to two adjacent mounting blocks (11), and a plurality of heating wires (13) are fixedly mounted inside the roller body (5).

4. The hot pressing laminating machine according to claim 3, characterized in that: The two rotating assemblies each include a drive motor (16), and the drive motor (16) is fixedly embedded in the outer wall of the adjacent mounting block (11), the drive end of the drive motor (16) is fixedly connected to the first gear (15), the outer surface of the first gear (15) is meshedly connected to the second gear (17), and the mounting shaft of the second gear (17) passes through the adjacent mounting block (11) and is fixedly connected to the adjacent roller body (5).

5. The hot pressing laminating machine according to claim 4, characterized in that: The vacuum adsorption assembly comprises a vacuum pump (8), and the vacuum pump (8) is fixedly mounted on the inner top of the adjacent T-slot (12); a connecting pipe (9) is fixedly passed through the air inlet of the vacuum pump (8); two hoses (10) are symmetrically fixedly passed through the bottom of the connecting pipe (9); and the hoses (10) and the roller body (5) are sealed and rotatably passed through.

6. The hot pressing laminating machine according to claim 5, characterized in that: The vacuum adsorption assembly further comprises a plurality of through holes (14) formed on the outer wall of the roller body (5), and the plurality of through holes (14) are designed in a straight line.

7. The hot pressing laminating machine according to claim 5, characterized in that: Solenoid valves are installed at the connection points between the two hoses (10) and the connecting pipe (9).