Solid-liquid step-by-step filling device for jelly

By designing a solid-liquid step-by-step filling device for jelly and using liquid and solid filling heads for step-by-step filling, the problem of being unable to control the solid amount in cosmetics in the existing technology is solved, and precise control of the solid amount and stability of product quality are achieved.

CN223341065UActive Publication Date: 2025-09-16ZHUHAI JIJIA SHIJI DAILY CHEM CO LTD
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Patent Information

Application Number
CN202422947621.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-16
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing cosmetic filling devices cannot effectively control the amount of solids in cosmetics containing solid particles, resulting in excessive solvents or solids, affecting product quality.

Method used

A solid-liquid step-by-step filling device for jelly is designed, which realizes automated conveying through a conveyor rack and product tooling, and uses liquid filling heads and solid filling heads for step-by-step filling. Liquid cosmetics are injected first, followed by an appropriate amount of solid particles to control the amount of solids in the product.

Benefits of technology

It achieves precise control of the solid content in cosmetics, ensuring the stability and consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of filling devices, in particular to a jelly solid-liquid step-by-step filling device which comprises a conveying frame and further comprises a product tool, the product tool is arranged at the upper end of the inner side of the conveying frame, a cup groove is formed in the surface of the product tool, a discharging box is arranged on the left side of the upper end of the conveying frame, and a control box is fixedly installed at the upper end of the discharging box. A storage assembly, a filling assembly, a film releasing assembly and a cover sealing assembly are sequentially arranged at the upper end of the conveying frame from right to left, the storage assembly comprises a storage box, and the lower end of the storage box is connected with a heating box through a pipeline; the cosmetic packaging cup is placed in the product tool, automatic conveying is achieved, when the cosmetic packaging cup enters the filling assembly, step-by-step filling is conducted through the liquid filling head and the solid filling head, liquid cosmetics and solid particles are stored in a separated mode, the liquid cosmetics are injected firstly, then a proper amount of solid particles are injected, and then the filling assembly is started. The solid amount in the product is convenient to control, and the product quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of filling devices, in particular to a solid-liquid step-by-step filling device for jelly. Background Art

[0002] The filling device is a packaging machine that generally injects liquid into the packaging container and adapts to operations such as capping according to different production lines. Cosmetic jelly is generally a jelly-like cream or lipstick, which looks like jelly. Jelly is usually liquid during filling. After mixing, it is heated and dissolved to form a liquid jelly slurry. It is then injected into the mold through the filling equipment and forms a solid jelly after cooling. However, some jelly-like cosmetics may contain some solid particles.

[0003] The filling of existing cosmetics containing solid particles is relatively inconvenient. The direct mixing of particles and liquid in the filling cannot control the amount of solids in the product, resulting in excessive solvent or excessive solids, affecting product quality.

[0004] Therefore, in view of the problem that the above-mentioned existing cosmetics cannot control the amount of solids in the product during filling, resulting in excessive solvent or excessive solids, which affects product quality, a solid-liquid step-by-step filling device for jelly can be designed to achieve solid-liquid separation, facilitate control of the solid amount in the product, and ensure product quality. Utility Model Content

[0005] In order to overcome the problem that the amount of solids in the product cannot be controlled during the filling of existing cosmetics, resulting in excessive solvent or excessive solids, which affects the product quality.

[0006] The technical solution of the utility model is as follows: a solid-liquid step-by-step filling device for jelly, comprising a conveying frame and a product tooling, wherein the product tooling is provided at the upper end of the inner side of the conveying frame, a cup groove is provided on the surface of the product tooling, a material discharge box is provided on the left side of the upper end of the conveying frame, a control box is fixedly installed on the upper end of the material discharge box, and a material storage component, a filling component, a film placing component and a capping component are sequentially provided on the upper end of the conveying frame from right to left;

[0007] The material storage assembly includes a material storage box, the lower end of the material storage box is connected to a heating box through a pipeline, and a material discharge seat is provided at the left end of the heating box;

[0008] The filling assembly includes a lifting seat, and a liquid filling head and a solid filling head are respectively provided on the left and right sides of the lower end of the lifting seat;

[0009] The film placing assembly includes a mounting plate 1, and a vacuum adsorption seat is provided on the lower end surface of the mounting plate 1;

[0010] The cover assembly comprises a second mounting plate, and a cover seat is provided on the right side of the lower end of the second mounting plate.

[0011] Preferably, the packaging cup of the cosmetics is placed in the product tooling and is received by the cup groove. During transportation, the product tooling moves from right to left, and each movement distance is adapted to the cup groove, so that the packaging cup of the cosmetics is sequentially sent into the storage component, the filling component, the film placement component and the capping component. When passing through the filling component, the liquid filling head and the solid filling head are used for step-by-step filling. The liquid cosmetics are injected first, and then an appropriate amount of solids are injected, which facilitates the control of the solid amount in the product and ensures product quality.

[0012] Preferably, the product tooling is distributed at equal intervals, a chain conveyor belt is provided between the front and rear ends of the product tooling and the conveyor frame, and two groups of cup slots are provided, with four cup slots in each group distributed at equal intervals.

[0013] Preferably, the front and rear ends of the storage box are fixedly connected by fixing frame 1 and the upper end of the conveying frame. The upper end of the conveying frame is located on the inner side of fixing frame 1 and fixing frame 2 is installed. The upper end of fixing frame 2 is fixedly connected to the heating box.

[0014] Preferably, a mounting frame 1 is installed on the outer side of the lifting seat at the upper end of the conveying frame, a lifting cylinder is fixedly installed on the upper end of the mounting frame 1, the output end of the lifting cylinder is fixedly connected to the upper end of the lifting seat, and a mounting frame is fixedly installed on the right end of the lifting seat. The mounting frame has an L-shaped structure design, and an infrared sensor is provided on the surface of the mounting frame, and the infrared sensor corresponds to the cup groove one by one.

[0015] Preferably, a solid feeding box is provided on the upper end face of the mounting frame 1, located on the side of the lifting cylinder. The solid feeding box and the upper end of the solid filling head are connected by a pipeline. The liquid filling head and the solid filling head are distributed at equal intervals. The liquid filling head, the solid filling head and the cup groove correspond one to one. A distribution box is provided on the upper end of the liquid filling head, and both ends of the distribution box are connected to the discharge seat through a hose.

[0016] Preferably, the upper end of the conveying rack is located on the outside of the mounting plate one and a mounting rack two is installed. Side panels are installed on the front and rear ends of the surface of the mounting rack two. A rotating rod is provided between the two side plates. An adjusting cylinder is installed on the surface of the rotating rod. The output end of the adjusting cylinder is fixedly connected to the mounting plate one. The vacuum adsorption seat and the cup groove correspond one to one. A limiting telescopic rod is provided on the surface of the mounting plate one on the side of the vacuum adsorption seat, and a membrane bin is provided at the upper end of the mounting rack two.

[0017] Preferably, the upper end of the conveying rack is located outside the mounting plate 2 and a mounting rack 3 is provided. The upper end of the mounting plate 2 and the mounting rack 3 are movably connected through a telescopic cylinder, and the sealing seat and the cup groove correspond one to one.

[0018] Beneficial effects of the utility model:

[0019] The solid-liquid step-by-step filling device for jelly places the cosmetic packaging cup into the product tooling to achieve automatic transportation. When the cosmetic packaging cup enters the filling component, it is filled in steps using a liquid filling head and a solid filling head. The liquid cosmetics and solid particles are stored separately. The liquefied cosmetics are injected first, and then an appropriate amount of solid particles are injected, which makes it easy to control the solid amount in the product and ensures product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Shown is a schematic diagram of the overall structure of the solid-liquid step-by-step filling device for jelly of the present invention;

[0021] Figure 2 Shown is a schematic diagram of the structure of the storage component and the filling component of the solid-liquid step-by-step filling device for jelly of the present invention;

[0022] Figure 3 Shown is a schematic diagram of the filling component structure of the solid-liquid step-by-step filling device for jelly of the present invention;

[0023] Figure 4 Shown is a schematic diagram of the membrane assembly structure of the solid-liquid step-by-step filling device for jelly of the present invention;

[0024] Figure 5 Shown is a schematic diagram of the structure of the capping assembly of the solid-liquid step-by-step filling device for jelly of the present invention.

[0025] Explanation of the accompanying drawings: 1. Conveying rack; 2. Product tooling; 3. Unloading box; 4. Control box; 5. Storage box; 51. Fixed rack one; 52. Fixed rack two; 6. Heating box; 7. Discharging seat; 8. Lifting seat; 81. Mounting rack one; 82. Mounting seat; 83. Solid feeding box; 9. Liquid filling head; 10. Solid filling head; 11. Mounting plate one; 111. Mounting rack two; 112. Side plate; 12. Vacuum adsorption seat; 13. Mounting plate two; 131. Mounting rack three; 14. Capping seat. DETAILED DESCRIPTION

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] See also Figure 1-Figure 5The utility model provides an embodiment: a solid-liquid step-by-step filling device for jelly, comprising a conveying frame 1, and also comprising a product tooling 2. The upper end of the inner side of the conveying frame 1 is provided with a product tooling 2. Cup grooves are opened on the surface of the product tooling 2. The product tooling 2 is distributed at equal intervals. A chain conveyor belt is provided between the front and rear ends of the product tooling 2 and the conveying frame 1. Two groups of cup grooves are provided, and each group of cup grooves is distributed at equal intervals. A discharge box 3 is provided on the left side of the upper end of the conveying frame 1. A control box 4 is fixedly installed on the upper end of the discharge box 3. The upper end of the conveying frame 1 is provided with a storage component, a filling component, a film placing component and a capping component from right to left in sequence.

[0028] The material storage assembly includes a material storage box 5, the lower end of the material storage box 5 is connected to a heating box 6 through a pipeline, and a discharge seat 7 is provided at the left end of the heating box 6;

[0029] The filling assembly includes a lifting seat 8, and a liquid filling head 9 and a solid filling head 10 are respectively provided on the left and right sides of the lower end of the lifting seat 8;

[0030] The film placing assembly includes a mounting plate 11, and a vacuum adsorption seat 12 is provided on the lower end surface of the mounting plate 11;

[0031] The capping assembly includes a mounting plate 2 13, and a capping seat 14 is provided on the right side of the lower end of the mounting plate 2 13. The packaging cup of the cosmetics is placed in the product tooling 2 and is received by the cup groove. During transportation, the product tooling 2 moves from right to left, and each movement distance is adapted to the cup groove, so that the packaging cup of the cosmetics is sequentially sent into the storage assembly, filling assembly, film placement assembly and capping assembly to realize automated filling operations.

[0032] See 1 and Figure 2 In this embodiment, the front and rear ends of the storage box 5 are fixedly connected to the upper end of the conveying frame 1 through the fixing frame 1 51. The upper end of the conveying frame 1 is located on the inner side of the fixing frame 1 51 and is equipped with a fixing frame 2 52. The upper end of the fixing frame 2 52 is fixedly connected to the heating box 6. The jelly is stored in the storage box 5 and becomes liquid after being sent to the heating box 6 for heating, which is convenient for being sent to the filling head through the pipeline.

[0033] See also Figure 2 and Figure 3In this embodiment, the upper end of the conveyor frame 1 is located on the outside of the lifting seat 8 and is equipped with a mounting frame 81. The upper end of the mounting frame 81 is fixedly installed with a lifting cylinder. The output end of the lifting cylinder is fixedly connected to the upper end of the lifting seat 8. The right end of the lifting seat 8 is fixedly installed with a mounting seat 82. The mounting seat 82 is designed in an L-shaped structure. The surface of the mounting seat 82 is provided with an infrared sensor. The infrared sensor and the cup groove correspond one to one. The upper end surface of the mounting frame 81 is located on the side of the lifting cylinder and is provided with a solid feeding box 83. The solid feeding box 83 and the solid filling head 10 are connected. The upper end of the bottle is connected by a pipeline, and the liquid filling head 9 and the solid filling head 10 are distributed at equal intervals. The liquid filling head 9, the solid filling head 10 and the cup groove correspond to each other one by one. A material distribution box is provided on the upper end of the liquid filling head 9. Both ends of the material distribution box are connected to the discharge seat 7 through a hose. When the packaging cup of the cosmetics is fed in, it first passes through the infrared sensor to confirm whether the packaging cup is placed in the corresponding cup groove of the product tooling 2, and then the liquid filling head 9 and the solid filling head 10 are sequentially filled to realize solid-liquid step-by-step filling, which is convenient for controlling the solid amount and ensuring product quality.

[0034] See also Figure 4 and Figure 5 The upper end of the conveying frame 1 is located on the outer side of the mounting plate 11 and is provided with a mounting frame 2 111. The front and rear ends of the surface of the mounting frame 2 111 are both provided with side plates 112. A rotating rod is provided between the two side plates 112, and an adjusting cylinder is installed on the surface of the rotating rod. The output end of the adjusting cylinder is fixedly connected to the mounting plate 11, and the vacuum adsorption seat 12 and the cup groove correspond one to one. The surface of the mounting plate 11 is located on the side of the vacuum adsorption seat 12 and a limiting telescopic rod is provided. The upper end of the mounting frame 2 111 is provided with a film bin, and the upper end of the conveying frame 1 is located on the outer side of the mounting plate 2 13 and is provided with a mounting frame 3 131. The upper end of the mounting plate 2 13 and the mounting frame 3 131 are movably connected through a telescopic cylinder, and the capping seat 14 and the cup groove correspond one to one. After the filling is completed, the product tooling 2 first enters the film placing assembly, and the vacuum adsorption seat 12 adsorbs the capping film, and then turns it over and places it on the packaging cup for film placing, and finally the capping assembly is used for capping to realize the filling of the product.

[0035] During operation, the packaging cup of the cosmetics is placed in the product tooling 2 and is received by the cup groove, and the product tooling 2 is transported on the conveyor frame 1. The moving distance each time is adjusted to adapt to the cup groove, so that the packaging cup is sent to the filling component. It first passes through the infrared sensor to confirm whether the packaging cup is placed in the corresponding cup groove of the product tooling 2, and then the liquid filling head 9 and the solid filling head 10 are used in turn to realize solid-liquid step-by-step filling, which is convenient for controlling the amount of solid particles and pulp and ensuring product quality. During filling, the jelly is stored in the storage box 5 and is sent to the heating box 6 for heating to form a jelly slurry, which is convenient for sending it into the filling head through the pipeline, and is convenient for controlling the amount of solids in the product and ensuring product quality. Finally, the filled packaging cup enters the film placing component, and the vacuum adsorption seat 12 sucks the sealing film and places it on the packaging cup. It is sealed and sealed under the sealing component to realize automatic filling of the product.

[0036] Through the above steps, the cosmetic packaging cup is placed in the product tooling 2 and received by the cup groove. During transportation, the product tooling 2 moves from right to left, and each movement distance is adapted to the cup groove, so that the cosmetic packaging cup is sequentially sent into the storage component, the filling component, the film placement component and the capping component, realizing an automated filling operation, so as to solve the problem that the solid amount in the existing cosmetics cannot be controlled during filling, resulting in excessive solvent or excessive solids, affecting product quality.

Claims

1. A solid-liquid step-by-step filling device for jelly, comprising a conveying frame (1), characterized in that: It also includes a product tooling (2), the upper end of the inner side of the conveying frame (1) is provided with the product tooling (2), the surface of the product tooling (2) is provided with a cup groove, a material discharge box (3) is provided on the left side of the upper end of the conveying frame (1), a control box (4) is fixedly installed on the upper end of the material discharge box (3), and the upper end of the conveying frame (1) is provided with a material storage component, a filling component, a film placing component and a capping component in sequence from right to left; The material storage assembly comprises a material storage box (5), the lower end of the material storage box (5) is connected to a heating box (6) via a pipeline, and a material discharge seat (7) is provided at the left end of the heating box (6); The filling assembly comprises a lifting seat (8), and a liquid filling head (9) and a solid filling head (10) are respectively provided on the left and right sides of the lower end of the lifting seat (8); The film placing assembly includes a mounting plate (11), and a vacuum adsorption seat (12) is provided on the lower end surface of the mounting plate (11); The cover assembly comprises a second mounting plate (13), and a cover seat (14) is provided on the right side of the lower end of the second mounting plate (13).

2. The solid-liquid step-by-step filling device for jelly according to claim 1, characterized in that: The product fixtures (2) are distributed at equal intervals, and a chain conveyor belt is provided between the front and rear ends of the product fixture (2) and the conveyor frame (1). Two groups of cup slots are provided, and each group of cup slots has four cup slots distributed at equal intervals.

3. The solid-liquid step-by-step filling device for jelly according to claim 1, characterized in that: The front and rear ends of the storage box (5) are fixedly connected through a fixing frame 1 (51) and the upper end of the conveying frame (1); the upper end of the conveying frame (1) is located on the inner side of the fixing frame 1 (51) and is provided with a fixing frame 2 (52); the upper end of the fixing frame 2 (52) is fixedly connected to the heating box (6).

4. The solid-liquid step-by-step filling device for jelly according to claim 1, characterized in that: The upper end of the conveying frame (1) is located outside the lifting seat (8) and is equipped with a mounting frame (81). The upper end of the mounting frame (81) is fixedly equipped with a lifting cylinder. The output end of the lifting cylinder is fixedly connected to the upper end of the lifting seat (8). The right end of the lifting seat (8) is fixedly equipped with a mounting seat (82). The mounting seat (82) is designed in an L-shaped structure. An infrared sensor is provided on the surface of the mounting seat (82). The infrared sensor corresponds to the cup groove one by one.

5. The solid-liquid step-by-step filling device for jelly according to claim 4, characterized in that: The upper end surface of the mounting frame (81) is located on the side of the lifting cylinder and is provided with a solid feeding box (83). The solid feeding box (83) and the upper end of the solid filling head (10) are connected through a pipeline. The liquid filling head (9) and the solid filling head (10) are distributed at equal intervals. The liquid filling head (9), the solid filling head (10) and the cup groove correspond one to one. A material distribution box is provided at the upper end of the liquid filling head (9). Both ends of the material distribution box are connected to the discharge seat (7) through a hose.

6. The solid-liquid step-by-step filling device for jelly according to claim 1, characterized in that: The upper end of the conveying frame (1) is located on the outer side of the mounting plate (11) and is installed with the mounting frame (111). The front and rear ends of the surface of the mounting frame (111) are both installed with side panels (112). A rotating rod is provided between the two side panels (112). An adjusting cylinder is installed on the surface of the rotating rod. The output end of the adjusting cylinder is fixedly connected to the mounting plate (11). The vacuum adsorption seat (12) and the cup groove correspond one to one. The surface of the mounting plate (11) is located on the side of the vacuum adsorption seat (12) and a limiting telescopic rod is provided. The upper end of the mounting frame (111) is provided with a membrane bin.

7. The solid-liquid step-by-step filling device for jelly according to claim 1, characterized in that: The upper end of the conveying frame (1) is located outside the second mounting plate (13) and is provided with a third mounting frame (131). The upper end of the second mounting plate (13) and the third mounting frame (131) are movably connected via a telescopic cylinder, and the sealing seat (14) and the cup groove correspond one to one.