Saw blade hoisting tool device
By designing a saw blade lifting tool device, the safety hazards and low efficiency problems in the saw blade replacement process are solved, the safety and efficiency of saw blade replacement are achieved, and the production efficiency and safety of the hot saw machine are improved.
Patent Information
- Application Number
- CN202422601222.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing saw blade replacement process has safety hazards, complex operation procedures, low efficiency and high labor intensity. Especially when replacing the saw blade of a hot saw machine, the operator faces greater safety risks and production efficiency impact.
A saw blade lifting tool device is designed, which includes a lifting frame assembly, an anti-falling assembly and a locking limit assembly. Through the cooperation of the C-shaped structure of the lifting frame assembly and the anti-falling annular groove, the saw blade can be stably lifted to prevent it from falling. The convenient installation and replacement of the locking limit assembly simplifies the disassembly and assembly process of the saw blade.
It improves the safety and efficiency of saw blade replacement, reduces the labor intensity of operators, ensures the safety and production efficiency of the saw blade replacement process, reduces downtime, and improves the production efficiency and safety level of the rolling line.
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Figure CN223342195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hoisting equipment, in particular to a saw blade hoisting tool device. Background Art
[0002] Hot saws are the primary cutting equipment in large-format bar production lines while the rolled material is still hot. They are primarily used for cutting heads, tails, and segments in subsequent processes. While they offer high cutting efficiency, they also result in rapid blade wear, frequent on-site replacement, and significant operator risk. Hot saws consist of a slide mechanism, main drive system, transverse mechanism, hydraulic lubrication system, and electronic control equipment. The main working component of the main drive is the saw blade, which directly cuts the steel. During production, depending on the type of steel, specification, and material, the saw blade typically needs to be replaced every 300-500 tons of material cut, resulting in frequent blade replacements. Since the saw blade is installed inside the saw cover, it is impossible to use clamps or conventional lifting equipment directly for cooperation after opening the side door of the guard cover. The following problems exist in the operation process of the simple disassembly and assembly lifting equipment: 1. The phenomenon of crooked pulling and slanting lifting is common, and it is very easy for the saw blade to fall off and injure people, which brings great safety hazards to on-site operators and poses a great risk to safe operations; 2. The operation process is complicated, and the replacement of saw blades takes a long time, which seriously affects the production efficiency of the rolling line and the effective operation rate of the equipment; 3. The saw blade operation method is rough and inefficient, the labor intensity of employees is high, and the job personnel are unstable, which to a certain extent affects the production efficiency and quality of the entire steel rolling process. Utility Model Content
[0003] The purpose of the utility model is to provide a saw blade hoisting tool device in order to solve the existing problems.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a saw blade lifting tool device, comprising: a lifting frame assembly, an anti-falling assembly is provided at one end below the lifting frame assembly, a locking limit assembly is plugged in at the other end below the lifting frame assembly, and a saw blade assembly is provided on the outside of the anti-falling assembly.
[0005] As a further solution of the present invention: the hanging frame assembly includes a C-shaped hanging frame body, an upper hanging seat is fixedly provided at one end above the C-shaped hanging frame body, a hanging through hole is opened inside the upper hanging seat, a rectangular plug hole is opened at one end below the C-shaped hanging frame body, and a limited position plug hole is opened at the other end below the C-shaped hanging frame body.
[0006] As a further solution of the present invention: the anti-falling component includes an anti-falling lifting head, a rectangular plug-in rod is fixedly provided at one end of the anti-falling lifting head, a rod body limiting plug hole is opened inside the rectangular plug-in rod, and an anti-falling annular groove is opened on the outside of the other end of the anti-falling lifting head.
[0007] As a further solution of the present invention: the locking limit assembly includes a limit socket, a limit socket rod is fixedly provided at one end below the limit socket, and a limit handle is fixedly provided above the limit socket.
[0008] As a further solution of the present invention: the saw blade assembly includes a saw blade body, the outer side of the saw blade body is provided with a hanging hole, and the middle of the saw blade body is provided with a middle mounting hole.
[0009] As a further solution of the present invention: the center point of the lifting through hole is adapted to the anti-slip annular groove, the rectangular plug-in hole is adapted to the plug-in rectangular plug-in rod, and the number of the limiting plug-in holes is four, which are opened on the upper and lower sides of the internal rectangular plug-in holes at one end below the C-shaped lifting frame.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The utility model discloses that by holding the limit part handle, the limit plug rod is aligned with the limit plug hole and inserted until it passes through the limit plug hole of the rod body, the anti-falling assembly can be quickly installed on the lifting frame assembly, and it can also be conveniently replaced in the event of damage in the later stage. When lifting, the lifting hole in the saw blade assembly is passed through the anti-falling lifting head in the anti-falling assembly and buckled into the anti-falling annular groove, which can play a certain anti-falling effect during lifting. At the same time, a safety chain or safety rope is connected to the outer side of the saw blade assembly in the anti-falling annular groove and connected to the upper lifting seat above, so as to achieve a further anti-falling effect. In addition, the C-shaped opening structure is designed to facilitate the disassembly and assembly of the saw blade inside the saw cover, which improves the work efficiency. The lifting device can effectively prevent the saw blade from being slanted or tilted during installation and disassembly, thus improving the safety level of the site and better protecting the safety of the operators. The lifting device is convenient and fast, which shortens the downtime of a single saw blade replacement and increases the production time of the rolling line, laying a good foundation for the implementation of production and efficiency improvement. The daily maintenance workload is small, the operation is convenient and the safety factor is large. The designed and manufactured hot saw blade disassembly and assembly hoist has strong operability, simple structure, safety and reliability, and is suitable for the lifting of saw blade-like structural parts, and is worthy of promotion and use in the next step. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of a saw blade hoisting tool device described in the utility model;
[0013] Figure 2 This is a structural diagram of a hoisting frame assembly in a saw blade hoisting tool device according to the present invention;
[0014] Figure 3This is a structural schematic diagram of an anti-falling component in a saw blade hoisting tool device described in the utility model;
[0015] Figure 4 This is a structural diagram of a locking and limiting assembly in a saw blade hoisting tool device described in the utility model;
[0016] Figure 5 It is a structural schematic diagram of a saw blade assembly in a saw blade hoisting tool device described in the utility model.
[0017] In the figure: 1. Lifting frame assembly; 2. Anti-falling assembly; 3. Locking limit assembly; 4. Saw blade assembly; 10. C-shaped lifting frame; 11. Upper lifting seat; 12. Lifting through hole; 13. Rectangular plug-in hole; 14. Limiting plug-in hole; 20. Anti-falling lifting head; 21. Rectangular plug-in rod; 22. Rod body limiting plug-in hole; 23. Anti-falling annular groove; 30. Limiting plug-in seat; 31. Limiting plug-in rod; 32. Limiting piece handle; 40. Saw blade body; 41. Lifting hole; 42. Middle mounting hole. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or connected in an integral manner; they can be mechanically connected or electrically connected; they can be directly connected, indirectly connected through an intermediate medium, or they can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. The following describes the embodiments of the present invention based on its overall structure.
[0020] Reference Figure 1 In an embodiment of the utility model, a saw blade hoisting tool device includes: a hoisting frame assembly 1, an anti-falling assembly 2 is provided at one end below the hoisting frame assembly 1, a locking limit assembly 3 is plugged into the other end below the hoisting frame assembly 1, and a saw blade assembly 4 is provided on the outside of the anti-falling assembly 2.
[0021] Reference Figure 2 The hanging frame assembly 1 includes a C-shaped hanging frame body 10, an upper hanging seat 11 is fixedly provided at one end above the C-shaped hanging frame body 10, a hanging through hole 12 is opened inside the upper hanging seat 11, a rectangular plug hole 13 is opened at one end below the C-shaped hanging frame body 10, and a limited position plug hole 14 is opened at the other end below the C-shaped hanging frame body 10, the center point of the hanging through hole 12 is adapted to the anti-slip annular groove 23, the rectangular plug hole 13 is adapted to plug in the rectangular plug rod 21, and there are four groups of limiting plug holes 14, which are opened on the upper and lower sides of the rectangular plug hole 13 inside the lower end of the C-shaped hanging frame body 10.
[0022] Reference Figure 3 The anti-fall component 2 includes an anti-fall lifting head 20, one end of which is fixed with a rectangular plug rod 21, a rod body limiting socket 22 is opened inside the rectangular plug rod 21, and the other end of the anti-fall lifting head 20 is provided with an anti-fall annular groove 23 on the outside.
[0023] Reference Figures 4 and 5 The locking limit assembly 3 includes a limit socket 30, a limit socket rod 31 is fixedly provided at one end below the limit socket 30, and a limit member handle 32 is fixedly provided above the limit socket 30. The saw blade assembly 4 includes a saw blade body 40, and a hanging hole 41 is opened inside and outside the saw blade body 40, and a middle mounting hole 42 is opened in the middle of the saw blade body 40.
[0024] The working principle of the present utility model is: when in use, first align the rectangular plug rod 21 with the rectangular plug hole 13 and insert it until the limit hole 14 is aligned with the rod body limit hole 22. At this time, by holding the limit piece handle 32, align the limit plug rod 31 with the limit hole 14 and insert it until it passes through the rod body limit hole 22. In this way, the anti-falling component 2 can be quickly installed on the lifting frame component 1, and it can also be easily replaced when it is damaged in the later stage. When lifting, the lifting hole 41 in the saw blade assembly 4 passes through the anti-falling lifting head 20 in the anti-falling component 2 and buckles it into the anti-falling annular groove 23. In this way, it can play a certain anti-falling effect during lifting. At the same time, a safety chain or safety rope is connected to the outside of the saw blade assembly 4 on the anti-falling annular groove 23, and connected to the upper lifting seat 11 above to achieve further anti-falling effect.
[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A saw blade hoisting tool device, characterized in that: include: A hanging frame assembly (1) is provided with an anti-falling assembly (2) at one end below the hanging frame assembly (1), a locking limit assembly (3) is plugged and provided at the other end below the hanging frame assembly (1), and a saw blade assembly (4) is provided outside the anti-falling assembly (2).
2. A saw blade hoisting tool device according to claim 1, characterized in that: The hanging frame assembly (1) includes a C-shaped hanging frame body (10), an upper hanging seat (11) is fixedly provided at one upper end of the C-shaped hanging frame body (10), a hanging through hole (12) is provided inside the upper hanging seat (11), a rectangular plug hole (13) is provided at one lower end of the C-shaped hanging frame body (10), and a limited position plug hole (14) is provided at the other lower end of the C-shaped hanging frame body (10).
3. The saw blade hoisting tool device according to claim 1, characterized in that: The anti-drop component (2) comprises an anti-drop lifting head (20), one end of the anti-drop lifting head (20) is fixedly provided with a rectangular plug rod (21), a rod body limiting plug hole (22) is provided inside the rectangular plug rod (21), and the other end of the anti-drop lifting head (20) is provided with an anti-drop annular groove (23) on the outside.
4. The saw blade hoisting tool device according to claim 1, characterized in that: The locking limit assembly (3) comprises a limit socket (30), a limit socket rod (31) is fixedly provided at one end below the limit socket (30), and a limit handle (32) is fixedly provided above the limit socket (30).
5. The saw blade hoisting tool device according to claim 1, characterized in that: The saw blade assembly (4) includes a saw blade body (40), a hanging hole (41) is provided on the outside of the saw blade body (40), and a middle mounting hole (42) is provided in the middle of the saw blade body (40).
6. The saw blade hoisting tool device according to claim 2, characterized in that: The center point of the hoisting through hole (12) is adapted to fit the anti-slip annular groove (23), the rectangular plug hole (13) is adapted to fit the rectangular plug rod (21), and the limiting plug holes (14) are provided in four groups, which are located on the upper and lower sides of the inner rectangular plug holes (13) at one end below the C-shaped hoisting frame (10).