Double-stand-column stacking machine used in low space

By eliminating the overhead rail and upper crossbeam and replacing it with a double-column stacker with a four-column and double-track structure for use in low spaces, the problem of low space utilization of stackers after the renovation of old factories was solved, and the stability of the equipment and efficient use of space were achieved.

CN223342339UActive Publication Date: 2025-09-16SHANXI ORIENTAL MATERIAL HANDLING
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Patent Information

Application Number
CN202422730624.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-16
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing stacker cranes have low space utilization in the stereoscopic warehouses after the transformation of old factory buildings and cannot effectively utilize the low space.

Method used

A double-column stacker for use in low spaces is designed. The overhead rail and upper crossbeam are eliminated and replaced with a four-column and double-track structure. The wire rope drum is driven by the lifting platform drive motor and reducer to achieve vertical lifting of the cargo platform.

Benefits of technology

While reducing the vertical space occupied by the stacker, it improves the stability of the equipment and the utilization rate of the factory space.

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Abstract

The utility model discloses a double-stand-column stacking machine used in a low space. The problem of how to develop a stacking machine capable of being used in the low space is solved. When a lifting table driving motor and a speed reducer (6) rotate in the forward direction, a front side steel wire rope (8) is wound on a front side steel wire rope reel (7), meanwhile, a rear side steel wire rope (20) is wound on a rear side steel wire rope reel (19), and a cargo carrying table (9) ascends under the combined action of the front side steel wire rope (8) and the rear side steel wire rope (20); when the lifting platform driving motor and the speed reducer (6) rotate reversely, the front side steel wire rope (8) is released from the front side steel wire rope reel (7), meanwhile, the rear side steel wire rope (20) is released from the rear side steel wire rope reel (19), and the cargo carrying platform (9) descends under the common lifting of the front side steel wire rope (8) and the rear side steel wire rope (20); the stability of the equipment is ensured while the space utilization rate of a plant is improved.
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Description

Technical Field

[0001] The present invention relates to a stacker, in particular to a double-column stacker used in a low space. Background Art

[0002] With the acceleration of urbanization, urban land resources are becoming increasingly scarce. Many old factories often occupy a large space. Transforming them into high-rise warehouses can make full use of idle space, improve land utilization, and provide more space resources for urban development. Due to the limitations and non-scalability of the available height space in old factories, the use of stackers in them is restricted. As a key equipment in high-rise warehouses, the complete structure of stackers mainly consists of a ceiling rail system, a ground rail system, an upper beam, a column, a loading platform, a lower beam, a sliding line system, etc. Conventional stackers need to occupy a large height space of the factory building, which ultimately leads to the space utilization rate of the high-rise warehouse after the old factory building is transformed not meeting the expected effect. How to develop a stacker for use in low spaces has become a problem that needs to be solved on site. Summary of the Invention

[0003] The invention provides a double-column stacker used in a low space, solving the technical problem of how to develop a stacker that can be used in a low space.

[0004] The present invention solves the above technical problems through the following technical solutions:

[0005] A double-column stacker for use in a low space comprises a stacker lower crossbeam, a left column and a right column are respectively provided on the stacker lower crossbeam, a cargo platform is provided between the left column and the right column, a left hanger and a right hanger are respectively provided on the cargo platform, a left guide wheel pair is provided on the outer side of the left hanger, the left guide wheel pair is movably connected to the left column, a right guide wheel pair is provided on the outer side of the right hanger, and the right guide wheel pair is movably connected to the right column; a lifting platform drive motor and a reducer are provided at the lower end of the right side facade of the right column, a front side wire rope drum is provided on the front end shaft of the double-end output shaft of the lifting platform drive motor and reducer, and a rear side wire rope drum is provided on the rear end shaft of the double-end output shaft of the lifting platform drive motor and reducer; a first rotating shaft is provided at the top of the right column. The rear wire rope released from the rear wire rope drum passes through the third steering fixed pulley, the fourth steering fixed pulley, the seventh steering fixed pulley and the eighth steering fixed pulley in sequence and is connected to the rear wire rope end connecting column.

[0006] A laser rangefinder is arranged on the top surface of the stacker lower beam; a traveling wheel is arranged on the lower bottom surface of the stacker lower beam, and the stacker lower beam is arranged on the stacker walking track through the traveling wheel.

[0007] When the lift platform drive motor and reducer rotate forward, the front wire rope is wound around the front wire rope drum, and at the same time, the rear wire rope is wound around the rear wire rope drum, and the cargo platform rises under the joint action of the front wire rope and the rear wire rope; when the lift platform drive motor and reducer rotate reversely, the front wire rope is released from the front wire rope drum, and at the same time, the rear wire rope is released from the rear wire rope drum, and the cargo platform descends under the joint suspension of the front wire rope and the rear wire rope; when the cargo platform interacts with the laser rangefinder to give a position stop signal, the lift platform drive motor and reducer stop.

[0008] The present invention reduces the space of the stacker by eliminating the overhead rail and the upper crossbeam, and improves stability by changing the double columns to four columns and the single track to double tracks. While improving the utilization rate of the plant space, the stability of the equipment is guaranteed at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the present invention;

[0010] Figure 2 It is a schematic structural diagram of the present invention in the right viewing direction. DETAILED DESCRIPTION

[0011] The present invention is described in detail below with reference to the accompanying drawings:

[0012] A double-column stacker for use in a low space comprises a stacker lower crossbeam 2, a left column 4 and a right column 5 are respectively provided on the stacker lower crossbeam 2, a cargo platform 9 is provided between the left column 4 and the right column 5, a left hanger 10 and a right hanger 11 are respectively provided on the cargo platform 9, a left guide wheel pair 12 is provided on the outer side of the left hanger 10, the left guide wheel pair 12 is movably connected to the left column 4, a right guide wheel pair 13 is provided on the outer side of the right hanger 11, and the right guide wheel pair 13 is movably connected to the right column 5; a lifting platform drive motor and a reducer 6 are provided at the lower end of the right side facade of the right column 5, a front side wire rope drum 7 is provided on the front end shaft of the double-end output shaft of the lifting platform drive motor and reducer 6, and a rear side wire rope drum 19 is provided on the rear end shaft of the double-end output shaft of the lifting platform drive motor and reducer 6; a first steering guide wheel 12 is provided at the top of the right column 5. Pulley 14, second steering fixed pulley 15, third steering fixed pulley 21 and fourth steering fixed pulley, a fifth steering fixed pulley 16 and a sixth steering fixed pulley 17 are respectively provided on the front side of the cargo platform 9, and a seventh steering fixed pulley 22 and an eighth steering fixed pulley are respectively provided on the rear side of the cargo platform 9, and a front wire rope end connecting column 18 and a rear wire rope end connecting column are respectively provided on the right side of the top end of the left column 4; the front wire rope 8 released from the front wire rope drum 7 passes through the first steering fixed pulley 14, the second steering fixed pulley 15, the fifth steering fixed pulley 16 and the sixth steering fixed pulley 17 in sequence and is connected to the front wire rope end connecting column 18; the rear wire rope 20 released from the rear wire rope drum 19 passes through the third steering fixed pulley 21, the fourth steering fixed pulley, the seventh steering fixed pulley 22 and the eighth steering fixed pulley in sequence and is connected to the rear wire rope end connecting column.

[0013] A laser rangefinder 23 is provided on the top surface of the stacker lower beam 2; a running wheel 3 is provided on the lower bottom surface of the stacker lower beam 2, and the stacker lower beam 2 is set on the stacker running track 1 through the running wheel 3.

[0014] A method for operating a double-column stacker in a low space is implemented by using a double-column stacker in a low space, comprising the following steps:

[0015] Step 1: When the lifting platform drive motor and reducer 6 rotate in the forward direction, the front wire rope 8 is wound around the front wire rope drum 7. At the same time, the rear wire rope 20 is wound around the rear wire rope drum 19. The cargo platform 9 rises under the joint action of the front wire rope 8 and the rear wire rope 20.

[0016] Step 2: When the lifting platform drive motor and reducer 6 rotate in the opposite direction, the front wire rope 8 is released from the front wire rope drum 7. At the same time, the rear wire rope 20 is released from the rear wire rope drum 19. The cargo platform 9 descends under the joint suspension of the front wire rope 8 and the rear wire rope 20. When the cargo platform 9 interacts with the laser rangefinder 23 to give a position stop signal, the lifting platform drive motor and reducer 6 stop.

[0017] The overhead rail system, the stacker's upper beam and the upper guide wheel are eliminated, and the fixed pulley of the wire rope on the upper beam is installed on the right column, the movable pulley is installed on the bottom of the cargo platform, and drums are installed on both sides of the drive motor. One end of the two steel ropes is wound and fixed to the drums on both sides of the drive motor, respectively, passes through the two fixed pulleys, and is wrapped around the two movable pulleys under the cargo platform, and finally the other end of the steel rope is fixed to the plate extending from the left column. The drum is driven by the drive motor to rotate to achieve the lifting of the cargo platform, and the dual closed-loop control of the encoder installed on the drive motor and the laser rangefinder under the stacker's cargo platform is used to achieve precise vertical positioning of the cargo platform; the running track adopts the form of double tracks, and the columns are changed to four columns. While reducing the track specifications and column specifications, the stability of the structure operation can still be maintained; finally, the stacker's occupation of vertical space can be compressed by removing the upper guide rail and the stacker's upper beam, and the stability of the equipment can be maintained by using double running tracks and four columns.

Claims

1. A double-column stacker for use in a low space, comprising a stacker lower crossbeam (2), a left column (4) and a right column (5) respectively provided on the stacker lower crossbeam (2), a cargo platform (9) provided between the left column (4) and the right column (5), a left hanger (10) and a right hanger (11) respectively provided on the cargo platform (9), a left guide wheel pair (12) provided on the outer side of the left hanger (10), the left guide wheel pair (12) being movably connected to the left column (4), a right guide wheel pair (13) provided on the outer side of the right hanger (11), the right guide wheel pair (13) being movably connected to the right column (5); characterized in that: A lifting platform drive motor and a reducer (6) are provided at the lower end of the right side elevation of the right column (5), a front wire rope drum (7) is provided on the front end shaft of the double-end output shaft of the lifting platform drive motor and the reducer (6), and a rear wire rope drum (19) is provided on the rear end shaft of the double-end output shaft of the lifting platform drive motor and the reducer (6); a first steering fixed pulley (14), a second steering fixed pulley (15), a third steering fixed pulley (21) and a fourth steering fixed pulley are provided at the top end of the right column (5), a fifth steering fixed pulley (16) and a sixth steering fixed pulley (17) are provided at the front side of the cargo platform (9), and a seventh steering fixed pulley is provided at the rear side of the cargo platform (9). (22) and the eighth steering fixed pulley, a front side wire rope end connection column (18) and a rear side wire rope end connection column are respectively provided on the right side of the top end of the left column (4); the front side wire rope (8) released from the front side wire rope drum (7) passes through the first steering fixed pulley (14), the second steering fixed pulley (15), the fifth steering fixed pulley (16) and the sixth steering fixed pulley (17) in sequence and is connected to the front side wire rope end connection column (18); the rear side wire rope (20) released from the rear side wire rope drum (19) passes through the third steering fixed pulley (21), the fourth steering fixed pulley, the seventh steering fixed pulley (22) and the eighth steering fixed pulley in sequence and is connected to the rear side wire rope end connection column.

2. A double-column stacker for use in a low space according to claim 1, characterized in that: A laser rangefinder (23) is provided on the top surface of the stacker lower crossbeam (2); a travel wheel (3) is provided on the bottom surface of the stacker lower crossbeam (2); and the stacker lower crossbeam (2) is provided on the stacker travel track (1) via the travel wheel (3).