Metal material surface alloying deposition device

Abstract

The utility model relates to the technical field of metal processing devices, and discloses a metal material surface alloying deposition device which comprises a working rack and a front workbench, a grinding device is arranged at the left end of the working rack right facing the upper portion of a base, a laser device is arranged on the right side of the grinding device, and a spraying device is arranged on the right side of the laser device. And a high-temperature calcining device is arranged on the right side of the spraying device. The surface of a metal material can be polished in advance, the stability of alloy layer deposition is improved, a corresponding alloy layer can be formed on the surface of the metal material in cooperation with the laser device and the spraying device, the alloy layer is calcined in cooperation with the high-end calcining device, and then the alloy layer is subjected to high-temperature curing treatment through the heating and fixing device; a deposited alloy layer is formed on the surface of the ground metal material, the efficiency and quality of metal alloying treatment can be guaranteed, one-time efficient treatment of the metal material is achieved in cooperation with a cooling device, and the material treatment efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal processing device design, in particular to a metal material surface alloying deposition device. Background Art

[0002] Metal material layers, the raw materials of many metal pipes, are susceptible to transportation logistics or environmental erosion during use, leading to corrosion and deterioration of the pipes, affecting their quality. Existing coatings prepared using technologies such as sputtering, electroplating, and chemical plating have weak bonding strength with the substrate, and the coatings applied to the substrate cannot achieve the expected performance indicators. Therefore, alloy deposition is required. Existing alloy deposition layers are generally formed through high-pressure spraying, which has poor stability and is prone to uneven spraying. Therefore, a device for alloying and depositing metal surfaces is proposed. Utility Model Content

[0003] (1) Technical issues to be solved

[0004] In order to solve at least one aspect of the above problems, the utility model first provides a metal material surface alloying deposition device, which can quickly alloy the metal material and deposit the alloy layer from the superposition processing process, thereby ensuring the quality of the metal material alloying treatment and improving its processing efficiency.

[0005] (2) Technical solution

[0006] In order to solve the technical problem, the utility model provides a metal material surface alloying deposition device, including a working frame and a front workbench, a group of auxiliary mounting frames are respectively provided at the left and right ends of the top of the working frame, a frame base is provided at the bottom of the working frame, a front workbench is provided at the front end of the frame base, a grinding device is provided at the left end of the working frame directly above the base, a laser device is provided on the right side of the grinding device, a spraying device is provided on the right side of the laser device, a high-temperature calcining device is provided on the right side of the spraying device, a heating and curing device is provided on the right side of the high-temperature calcining device, and a cooling device is provided at the right end of the working frame.

[0007] As a preferred solution of the present utility model, the laser device includes a carbon dioxide supply chamber, a first laser resonant cavity is provided at the bottom of the carbon dioxide supply chamber, a first laser emission port is provided at the bottom of the first laser resonant cavity, a feed pipeline is provided at the rear end of the carbon dioxide supply chamber, the feed pipeline extends into a second laser resonant cavity, and a second laser emission port is provided at the top of the second laser resonant cavity.

[0008] As a preferred solution of the present invention, the high-temperature calcining device includes a first electric heating gun rack, a first electric heating spray gun is provided at the bottom of the first electric heating gun rack, a second electric heating gun rack is symmetrically provided below the first electric heating gun rack, and a second electric heating spray gun is provided on the top of the second electric heating gun rack.

[0009] Furthermore, the grinding device includes a first setting table and a second setting table, a first connecting frame is provided at the bottom of the first setting table, a first abutting frame is provided at the bottom of the first connecting frame, and a first grinding frame is provided at the bottom of the first abutting frame.

[0010] Furthermore, the spraying device includes an electrode material supply bin, a first spray gun is provided at the bottom of the electrode material supply bin, an electrode material transfer pipe is provided at the rear end of the bottom of the electrode material supply bin, an electrode material transfer bin is provided at the bottom of the electrode material transfer pipe, and a second spray gun is provided at the top of the electrode material transfer bin.

[0011] Furthermore, the cooling device includes a high-power air cooler, an air outlet frame is provided at the bottom of the high-power air cooler, and multiple groups of air coolers are provided in the air outlet frame.

[0012] Furthermore, the heating and curing device includes two groups of heating racks.

[0013] Furthermore, a heat insulation plate is provided on the right side of the heating and curing device, a bottom air inlet frame is provided on the bottom right side of the heat insulation plate, and a plurality of bottom DC fans are provided on the top of the bottom air inlet frame.

[0014] Furthermore, a first transmission motor is provided at the right end of the front workbench, a first transmission roller is provided at the output end of the first transmission motor, a first transmission chain is provided on the first transmission roller, a second transmission roller is provided at the left end of the first transmission chain, and the first transmission chain includes several groups of chain links, and a group of snap-fitting openings are respectively provided at the rear end of each group of chain links.

[0015] (3) Beneficial effects

[0016] The utility model provides a metal material surface alloying deposition device, which can pre-grind the metal material surface to increase the stability of alloy layer deposition, and can form a corresponding alloy layer on the metal material surface in conjunction with a laser device and a spraying device, and is calcined by a high-end calcining device, and then subjected to high-temperature solidification treatment by a heating and fixing device. A deposited alloy layer is formed on the polished metal material surface, which can ensure the efficiency and quality of the metal alloying treatment, and can be combined with a cooling device to achieve one-time efficient treatment of the metal material, simplify the treatment process and equipment, and improve the material treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of an alloying deposition device according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic structural diagram of a polishing device of an alloying deposition device according to an embodiment of the present invention;

[0019] Figure 3 This is a schematic structural diagram of a processing device of an alloying deposition device according to an embodiment of the present invention;

[0020] Figure 4 This is a schematic structural diagram of a cooling device for an alloying deposition device according to an embodiment of the present invention;

[0021] Figure 5 This is a schematic structural diagram of region A of an alloying deposition device according to an embodiment of the present invention;

[0022] Figure 6 This is a schematic diagram of the arrangement structure of the chain links of the alloying deposition device according to an embodiment of the present utility model.

[0023] Description of reference numerals:

[0024] 1 is the working frame, 2 is the auxiliary mounting frame, 3 is the front working table, 31 is the first transmission motor, 32 is the first transmission chain belt, 33 is the chain link, 34 is the engaging opening, 4 is the grinding device, 41 is the first setting table, 42 is the first connecting frame, 43 is the first abutting frame, 44 is the first grinding frame, 45 is the second setting table, 5 is the laser device, 51 is the carbon dioxide supply chamber, 52 is the first laser resonant cavity, 53 is the first laser emission port, 54 is the feeding pipeline, 55 is the second laser resonant cavity The vibration cavity, 56 is the second laser emission port, 6 is the spraying device, 61 is the electrode material supply bin, 62 is the first spray gun, 63 is the electrode material transfer bin, 64 is the second spray gun, 7 is the high-temperature calcination device, 71 is the first electric heating gun rack, 72 is the first electric heating gun, 73 is the second electric heating gun rack, 74 is the second electric heating gun, 8 is the heating and curing device, 9 is the cooling device, 91 is a high-power air cooler, 92 is the air outlet rack, 93 is the heat insulation board, 94 is the bottom air inlet rack, and 95 is the bottom DC fan. DETAILED DESCRIPTION

[0025] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0026] See Figures 1 to 6, the embodiment of the utility model provides a metal material surface alloying deposition device, including a working frame 1 and a front workbench 3, a group of auxiliary mounting frames 2 are respectively provided at the left and right ends of the top of the working frame 1, a frame base is provided at the bottom of the working frame 1, and a front workbench 3 is provided at the front end of the frame base, a grinding device 4 is provided at the left end of the working frame 1 directly above the base, a laser device 5 is provided on the right side of the grinding device 4, a spraying device 6 is provided on the right side of the laser device 5, a high-temperature calcining device 7 is provided on the right side of the spraying device 6, a heating and curing device 8 is provided on the right side of the high-temperature calcining device 7, and a cooling device 9 is provided at the right end of the working frame 1. This device uses the working frame 1 as a support and control frame for the deposition operation, and realizes the setting and fixed support of each group of processing devices through the working frame 1. The tops of the left and right ends of the working frame 1 are fixedly set at designated production positions in conjunction with the auxiliary mounting frames 2. The working frame 1 cooperates with the front workbench 3 to realize the installation of the transmission device, and realizes the process adjustment and transportation of the metal material processing. This scheme sets a grinding device 4 to grind the two end faces of the metal surface first, and then cooperates with the subsequent laser device 5 to perform laser treatment on it, so that an alloyed layer structure is formed on the surface of the metal material, or cooperates with the spraying device 6 to spray the alloy material on the grinding surface, and then the high-temperature calcination device 7 performs high-temperature calcination on the laser alloy layer or the alloy material spray layer, and penetrates the alloy material layer into the surface of the metal material to realize the deposition treatment of the alloy material layer, and then the heating and curing device 8 performs curing treatment on it to deepen its deposition depth, and finally the cooling device cools down the metal material that has completed the deposition treatment, so that the metal material output by the device can meet the normal production collection temperature to avoid accidents.

[0027] See Figure 3 The laser device 5 includes a carbon dioxide supply chamber 51, a first laser resonant cavity 52 is provided at the bottom of the carbon dioxide supply chamber 51, a first laser emission port 53 is provided at the bottom of the first laser resonant cavity 52, a feed pipe 54 is provided at the rear end of the carbon dioxide supply chamber 51, the feed pipe 54 extends into the second laser resonant cavity 55, and a second laser emission port 56 is provided at the top of the second laser resonant cavity 55. The laser device 5 provides carbon dioxide supply to the first laser resonant cavity 52 and the second laser resonant cavity 55 by setting up the carbon dioxide supply chamber 51 as a laser raw material storage. The first laser emission port 53 performs laser processing on the upper surface of the metal material, and the second laser emission port 56 performs laser processing on the lower surface of the metal material. That is, the two groups of laser emission ports can process both the upper and lower surfaces of the metal material at the same time.

[0028] The high-temperature calcining device 7 includes a first electric heating gun holder 71, a first electric heating spray gun 72 is provided at the bottom of the first electric heating gun holder 71, a second electric heating gun holder 73 is symmetrically provided below the first electric heating gun holder 71, and a second electric heating spray gun 74 is provided on the top of the second electric heating gun holder 73. The high-temperature calcining device 7 fixes the setting of the first electric heating spray gun 72 through the first electric heating gun holder 71, and fixes the setting of the second electric heating spray gun 74 through the second electric heating gun holder 73. The first electric heating spray gun 72 calcines the upper surface of the metal material, and the second electric heating spray gun 74 calcines the lower surface of the metal material.

[0029] See Figure 2 The grinding device 4 includes a first setting table 41 and a second setting table 45. A first connecting frame 42 is provided at the bottom of the first setting table 41, a first abutting frame 43 is provided at the bottom of the first connecting frame 42, and a first grinding frame 44 is provided at the bottom of the first abutting frame 43. The working components of the second setting table 45 are symmetrically arranged with the first setting table 41 in the upper and lower directions. The grinding device 4 is provided with a first setting table 41 to realize the installation of the first connecting frame 42, and the bottom of the first connecting frame 42 supports the first grinding frame 44 through the first abutting frame 43. The first abutting frame 43 can be raised and lowered according to the specific material thickness. The grinding components of the second setting table 45 are consistent with and symmetrically arranged with the first setting table 41, and can grind the upper and lower surfaces of the metal material at the same time. The specific setting heights of the two sets of abutting frames can also be adjusted according to specific grinding requirements to perform independent grinding on a single surface.

[0030] See Figure 3 The spraying device 6 includes an electrode material supply bin 61, a first spray gun 62 is provided at the bottom of the electrode material supply bin 61, an electrode material transfer pipe is provided at the rear end of the bottom of the electrode material supply bin 61, an electrode material transfer bin 63 is provided at the bottom of the electrode material transfer pipe, and a second spray gun 64 is provided at the top of the electrode material transfer bin 63. The spraying device 6 is provided with an electrode material supply bin 61 to provide electrode raw materials for the first spray gun 62 and the second spray gun 64, and two groups of spray guns are used to spray the two surfaces of the metal material, so that the electrode material can be attached to the metal surface, which is convenient for cooperating with the high-temperature calcination component to perform surface alloying deposition treatment.

[0031] See Figure 4 The cooling device 9 includes a high-power air cooler 91. An air outlet frame 92 is provided at the bottom of the high-power air cooler 91. Multiple groups of air coolers are provided in the air outlet frame 92. The cooling device 9 outputs a large amount of cold air by setting up the high-power air cooler 91, and blows it toward the upper surface of the metal material through the air outlet frame 92 for cooling treatment. At the same time, it can assist in cooling the lower surface of the metal material through the thermal conductivity of the metal material.

[0032] The heating and curing device 8 includes two sets of heating racks. Several sets of heating rods and heating resistance wires are cross-arranged on the opposite panel of the heating racks. The heating rods and heating resistance wires are used to quickly heat up and cure both surfaces of the metal material at the same time, thereby enhancing the deposition strength of the alloy layer.

[0033] A heat insulation plate 93 is provided on the right side of the heating and curing device 8, and a bottom air inlet frame 94 is provided at the bottom right side of the heat insulation plate 93. A number of bottom DC fans 95 are provided on the top of the bottom air inlet frame 94. The heat insulation plate 93 can prevent hot air from affecting the use of the cooling component. The bottom DC fan 95 is set up at the bottom of the front workbench 3. The bottom DC fan 95 draws air from the bottom air inlet frame 94 to cool the lower surface of the metal material.

[0034] See Figures 3 to 6 A first transmission motor 31 is provided at the right end of the front workbench 3, and a first transmission roller is provided at the output end of the first transmission motor 31. A first transmission chain 32 is provided on the first transmission roller, and a second transmission roller is provided at the left end of the first transmission chain 32. The first transmission chain 32 includes several groups of chain links 33, and a group of engaging openings 34 are respectively provided at the rear end of each group of chain links 33. The first transmission motor 31 controls the first transmission roller and the second transmission roller to drive the first transmission chain 32 to rotate, and cooperates with the second transmission chain to drive the metal material to realize transmission. The first transmission chain 32 includes multiple groups of chain links 33, and the engaging openings 34 are set by using the chain links 33 to realize the engaging transmission control of the metal material.

[0035] A second transmission chain belt is provided at the front edge of the working frame 1 corresponding to the two sets of transmission rollers. The first transmission chain belt is arranged opposite to the first transmission chain belt 32 and has the same structure, which can realize the transmission processing of metal materials. The second transmission chain belt is also driven by the first transmission motor 31 and the two sets of transmission rollers to ensure that the two sets of transmission chain belts are transmitted in the same amplitude to avoid negative impact on the metal material.

[0036] The embodiment of the present invention provides a metal material surface alloying deposition device, which transfers the metal material from the grinding device 4, and after the grinding treatment, a laser alloy layer is formed on its surface by the laser device 5, or an electrode layer is formed on its surface by the spraying device 6. It can also produce a superimposed material layer of the laser layer and the electrode layer according to specific production needs, and cooperates with the high-temperature calcination device 7 to calcine the laser alloy layer or the electrode layer, and then performs high-temperature curing treatment on it by the heating and fixing device 8. A deposited alloy layer is formed on the surface of the ground metal material, and then the cooling device 9 quickly cools the metal material to complete the alloying deposition process of the metal.

[0037] Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art may make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present utility model.

Claims

1. A metal material surface alloying deposition device, characterized in that: The invention comprises a working frame (1) and a front workbench (3), wherein a group of auxiliary mounting frames (2) are respectively provided at the left and right ends of the top of the working frame (1), a frame base is provided at the bottom of the working frame (1), a front workbench (3) is provided at the front end of the frame base, a grinding device (4) is provided at the left end of the working frame (1) directly above the base, a laser device (5) is provided on the right side of the grinding device (4), a spraying device (6) is provided on the right side of the laser device (5), a high-temperature calcining device (7) is provided on the right side of the spraying device (6), a heating and curing device (8) is provided on the right side of the high-temperature calcining device (7), and a cooling device (9) is provided at the right end of the working frame (1); The laser device (5) comprises a carbon dioxide supply chamber (51), a first laser resonant cavity (52) is provided at the bottom of the carbon dioxide supply chamber (51), a first laser emission port (53) is provided at the bottom of the first laser resonant cavity (52), a feed pipe (54) is provided at the rear end of the carbon dioxide supply chamber (51), the feed pipe (54) extends into a second laser resonant cavity (55), and a second laser emission port (56) is provided at the top of the second laser resonant cavity (55); The high-temperature calcining device (7) comprises a first electric heating gun rack (71), a first electric heating spray gun (72) is provided at the bottom of the first electric heating gun rack (71), a second electric heating gun rack (73) is symmetrically provided below the first electric heating gun rack (71), and a second electric heating spray gun (74) is provided at the top of the second electric heating gun rack (73).

2. The metal material surface alloying deposition device according to claim 1, characterized in that: The grinding device (4) comprises a first setting platform (41) and a second setting platform (45); a first connecting frame (42) is provided at the bottom of the first setting platform (41); a first abutting frame (43) is provided at the bottom of the first connecting frame (42); and a first grinding frame (44) is provided at the bottom of the first abutting frame (43).

3. The metal material surface alloying deposition device according to claim 1, characterized in that: The spraying device (6) comprises an electrode material supply bin (61), a first spray gun (62) is provided at the bottom of the electrode material supply bin (61), an electrode material transfer pipe is provided at the rear end of the bottom of the electrode material supply bin (61), an electrode material transfer bin (63) is provided at the bottom of the electrode material transfer pipe, and a second spray gun (64) is provided at the top of the electrode material transfer bin (63).

4. The metal material surface alloying deposition device according to claim 1, characterized in that: The cooling device (9) comprises a high-power cooling air machine (91), an air outlet frame (92) is provided at the bottom of the high-power cooling air machine (91), and a plurality of groups of cooling air machines are provided in the air outlet frame (92).

5. The metal material surface alloying deposition device according to claim 1, characterized in that: The heating and curing device (8) comprises two groups of heating racks.

6. The metal material surface alloying deposition device according to claim 1, characterized in that: A heat insulation board (93) is provided on the right side of the heating and curing device (8), a bottom air inlet frame (94) is provided at the bottom right side of the heat insulation board (93), and a plurality of bottom DC fans (95) are provided at the top of the bottom air inlet frame (94).

7. The metal material surface alloying deposition device according to claim 1, characterized in that: A first transmission motor (31) is provided at the right end of the front workbench (3), a first transmission roller is provided at the output end of the first transmission motor (31), a first transmission chain (32) is provided on the first transmission roller, a second transmission roller is provided at the left end of the first transmission chain (32), the first transmission chain (32) includes a plurality of groups of chain links (33), and a group of engaging openings (34) are respectively provided at the rear end of each group of chain links (33).

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