Opening device on opener
By designing a loosening device that includes a breaking up component and an impurity removal component, the problems of fiber raw material blockage and impurity removal are solved, efficient loosening and automatic impurity removal are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422274642.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing opening machine is prone to clogging when adding fiber raw materials, and requires additional impurity removal after opening, which affects production efficiency and product quality.
A loosening device including a breaking up component and an impurity removal component is designed. The breaking up component prevents the fiber raw material from being blocked, and the impurity removal component realizes automatic impurity removal. The device consists of a breaking up disk, a breaking up column, a first and a second licker-in roller, a screen plate and a vibrating block.
It effectively prevents fiber raw materials from being blocked, improves production efficiency, improves product quality through automatic impurity removal, and extends the service life of the screen plate.
Smart Images

Figure CN223342886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of opening, in particular to an opening device on an opening machine. Background Art
[0002] Opening is a textile process designed to break up large fiber clumps or clumps into smaller pieces or bundles. This process is achieved through two methods: beating and pulling. Beating involves beating fibers in a free state to create oscillations, loosening fiber clumps. For example, beating down jackets creates fluff. Pulling, on the other hand, involves pulling fibers apart while holding them, reducing large clumps to smaller pieces. The basic functions of opening are pulling, beating, and removing impurities. This process has a significant impact on the quality of semi-finished products and finished yarns, as well as material efficiency. The quality of fiber opening directly affects the quality of the resulting yarn. The purpose of the opening process is to provide a foundation for subsequent fiber processing, including beating, beating, and impurity removal. Opening machines are crucial equipment in the textile industry. They use mechanical and airflow forces to strike, tear, and rub the fiber raw materials, loosening the fiber bundles. The airflow also separates impurities and short fibers from the fiber bundles, achieving initial fiber opening and impurity removal.
[0003] The Chinese authorized publication number is CN 218666450 U, which discloses a fiber material opening device. The device utilizes a feed belt to feed fibers, causing the fibers to wrap around a front licker-in roller. A front combing roller continuously combs the fibers on the front licker-in roller to break up the fiber clumps. A rear licker-in roller receives the fibers from the front licker-in roller and further breaks them up under the action of a rear combing roller. The fibers are finally guided out of a discharge conveyor belt. This breaking and conveying method is used to open and convey the fibers. The device is simple in design and easy to install, greatly improving the opening and mixing effect.
[0004] However, this patent still has certain shortcomings when in use. When adding fiber raw materials, the fiber raw materials often enter in piles from the top of the feed component of the opener. However, after the piles of fiber raw materials enter the interior of the opener, it is easy to cause the interior of the opener to be blocked, thereby delaying the continuous opening process of the fiber raw materials and reducing production efficiency. In addition, since the fiber raw materials are not processed before entering the opener, the opened fiber raw materials need to be cleaned after the opening is completed to facilitate subsequent processing of the fiber raw materials. Utility Model Content
[0005] The purpose of the present utility model is to provide an opening device on an opening machine to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] A loosening device on an opener includes a processing box, a breaking up assembly is provided inside the processing box, the breaking up assembly includes a first electric telescopic rod fixedly connected to the inside of the processing box, a driving motor is fixedly installed on the side of the first electric telescopic rod, the output end of the driving motor is fixedly connected to a breaking up disk, a plurality of breaking up columns are provided on the side of the breaking up disk, a second electric telescopic rod is provided on the side of the breaking up disk, the second electric telescopic rod passes through the breaking up disk and the second electric telescopic rod is fixedly connected to the breaking up disk, a movable plate is fixedly connected to the side of the second electric telescopic rod, and the movable plate is slidably connected to the outside of the breaking up column.
[0008] As a preferred solution of the present invention, the inner bottom of the processing box is fixedly connected to a magnetic base, and a debris removal component is provided on the top of the magnetic base. The debris removal component includes a debris removal groove magnetically connected to the top of the magnetic base, and a plug-in block is plugged into the side of the debris removal groove. A movable cavity is opened inside the debris removal groove, and a sliding rod is fixedly connected to the inside of the movable cavity.
[0009] As a preferred solution of the present invention, a sieve plate is provided inside the impurity removal tank, a vibrating block is fixedly connected to the top of the sieve plate, a moving block is provided on the side of the sieve plate, and the moving block is slidably connected to the slide rod.
[0010] As a preferred solution of the present invention, springs are provided at the bottom and top of the moving block, one end of the spring is elastically connected to the inner wall of the moving cavity, and the other end of the spring is elastically connected to the moving block.
[0011] As a preferred solution of the present invention, a mounting plate is fixedly connected to the side of the processing box, and an opening component is provided inside the processing box. The opening component includes a first motor fixedly installed on the top of the mounting plate, and the output end of the first motor is fixedly connected to a first licker-in roller.
[0012] As a preferred solution of the present invention, the first licker-in roller is rotatably connected to the processing box, the exterior of the first licker-in roller is rotatably connected to a second licker-in roller via a belt, and the second licker-in roller is rotatably connected to the processing box.
[0013] As a preferred solution of the present invention, a first guide groove and a second guide groove are respectively provided inside the processing box, the first guide groove is located at the bottom of the scattering disc, and the second guide groove is located at the bottom of the first licker-in roller and the second licker-in roller.
[0014] As a preferred solution of the present invention, a feeding port is provided on the top of the processing box, a magnetic frame is fixedly connected to the top of the feeding port, an upper cover is provided on the top of the magnetic frame, and a box door is hinged on the side of the processing box.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. In the utility model, by setting a breaking up component, the fiber raw material is broken up. When the fiber raw material enters from the feeding port, the driving motors on both sides are started to work, driving the breaking up disk and the breaking up column to rotate. The breaking up columns on the two breaking up disks will not contact or collide with each other. The breaking up disk and the breaking up columns break up the fiber raw material that enters from the feeding port and falls between the breaking up columns. Then, the first electric telescopic rod is controlled to move to both sides, and then the second electric telescopic rod is controlled to extend to move the movable plate to remove the fiber raw material wound on the breaking up columns. Finally, the broken up fiber raw material is guided by the first guide groove and falls onto the top of the first licker-in roller and the second licker-in roller for loosening, thereby preventing the unprocessed fiber raw material from causing internal blockage.
[0017] 2. In the utility model, by setting an impurity removal component, the operation of removing impurities from the opened raw materials is realized. The fiber raw materials after being opened by the first licker-in roller and the second licker-in roller fall to the top of the screen plate, and the vibration block is controlled to work to drive the screen plate to vibrate, so that impurities in the fiber raw materials are screened out through the screen plate, so that the impurities fall into the bottom of the impurity removal trough. When the fiber raw materials fall, they will impact the screen plate. The setting of the spring can buffer the screen plate, thereby reducing damage to the screen plate and increasing the service life of the screen plate. After the impurity removal is completed, the impurity removal trough is removed from the top of the magnetic base, and then the plug-in block is pulled out to clean the impurities at the bottom of the impurity removal trough, thereby realizing impurity removal of the opened fiber raw materials, so as to facilitate subsequent processing of the fiber raw materials and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an overall schematic diagram of the utility model;
[0019] Figure 2 It is the overall internal schematic diagram of the utility model;
[0020] Figure 3 It is a schematic diagram of the overall cross section of the utility model;
[0021] Figure 4 This is a schematic diagram of the breaking up components of the present invention;
[0022] Figure 5 This is a schematic diagram of the opening component of the utility model;
[0023] Figure 6 It is a schematic diagram of the impurity removal component of the present utility model.
[0024] In the figure: 1. processing box; 2. feeding port; 3. magnetic frame; 4. upper cover; 5. scattering assembly; 6. loosening assembly; 7. first guide groove; 8. second guide groove; 9. impurity removal assembly; 10. magnetic base; 11. mounting plate; 12. box door; 501. first electric telescopic rod; 502. driving motor; 503. scattering disc; 504. second electric telescopic rod; 505. scattering column; 506. moving plate; 601. first motor; 602. first licker-in roller; 603. second licker-in roller; 604. belt; 901. impurity removal trough; 902. moving chamber; 903. sieve plate; 904. moving block; 905. slide rod; 906. spring; 907. vibrating block; 908. plug-in block. DETAILED DESCRIPTION
[0025] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] For examples, see Figure 1-6 , the utility model provides a technical solution:
[0027] A loosening device on an opener comprises a processing box 1, a mounting plate 11 being fixedly connected to the side of the processing box 1, an opening assembly 6 being arranged inside the processing box 1, the opening assembly 6 comprising a first motor 601 fixedly mounted on the top of the mounting plate 11, a first licker-in roller 602 being fixedly connected to the output end of the first motor 601, the first licker-in roller 602 being rotatably connected to the processing box 1, the outside of the first licker-in roller 602 being rotatably connected to a second licker-in roller 603 via a belt 604, the second licker-in roller 603 being rotatably connected to the processing box 1, a first guide groove 7 and a second guide groove 8 being respectively arranged inside the processing box 1, the first guide groove 7 being located at the bottom of a scattering disc 503, the second guide groove 8 being located at the bottom of the first licker-in roller 602 and the second licker-in roller 603, a feeding port 2 being arranged on the top of the feeding port 2, a magnetic frame 3 being fixedly connected to the top of the magnetic frame 3, an upper cover 4 being arranged on the top of the processing box 1, and a box door 12 being hinged on the side of the processing box 1.
[0028] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, a breaking up assembly 5 is provided inside the processing box 1, and the breaking up assembly 5 includes a first electric telescopic rod 501 fixedly connected to the inside of the processing box 1, a driving motor 502 is fixedly installed on the side of the first electric telescopic rod 501, and the output end of the driving motor 502 is fixedly connected to a breaking up disk 503, and a plurality of breaking up columns 505 are provided on the side of the breaking up disk 503, and a second electric telescopic rod 504 is provided on the side of the breaking up disk 503, and the second electric telescopic rod 504 and the breaking up disk 503 are fixedly connected, and a movable plate 506 is fixedly connected to the side of the second electric telescopic rod 504, and the movable plate 506 and the outer sliding connection of the breaking up column 505 are provided.
[0029] Among them, by setting up a breaking up component 5, the fiber raw material is broken up. When the fiber raw material enters from the feeding port 2, the driving motors 502 on both sides are started to work, driving the breaking up disk 503 and the breaking up column 505 to rotate. The breaking up columns 505 on the two breaking up disks 503 will not contact or collide with each other. The breaking up disk 503 and the breaking up column 505 break up the fiber raw material that enters from the feeding port 2 and falls between the breaking up columns 505, and then the first electric telescopic rod 501 is controlled to move to both sides, and then the second electric telescopic rod 504 is controlled to extend, so that the movable plate 506 moves to remove the fiber raw material wound on the breaking up column 505. Finally, the broken up fiber raw material is guided by the first guide groove 7 and falls on the top of the first licker-in roller 602 and the second licker-in roller 603 to be loosened, so as to prevent the untreated fiber raw material from causing internal blockage.
[0030] In this embodiment, Figure 2 、 Figure 3 and Figure 6 As shown, the inner bottom of the processing box 1 is fixedly connected to a magnetic base 10, and a debris removal component 9 is provided on the top of the magnetic base 10. The debris removal component 9 includes a debris removal groove 901 magnetically connected to the top of the magnetic base 10, and a plug-in block 908 is plugged into the side of the debris removal groove 901. A movable cavity 902 is opened inside the debris removal groove 901, and a slide rod 905 is fixedly connected to the inside of the movable cavity 902. A sieve plate 903 is provided inside the debris removal groove 901, and a vibration block 907 is fixedly connected to the top of the sieve plate 903. A moving block 904 is provided on the side of the sieve plate 903. The moving block 904 and the slide rod 905 are slidably connected. A spring 906 is provided at the bottom and top of the moving block 904. One end of the spring 906 is elastically connected to the inner wall of the movable cavity 902, and the other end of the spring 906 is elastically connected to the moving block 904.
[0031] 903 , the fiber raw material after opening is screened out by the first and second licker-in rollers 602 and 603 , and the vibration block 907 is controlled to work and drive the screen plate 903 to vibrate, thereby screening out impurities in the fiber raw material through the screen plate 903 and causing the impurities to fall into the bottom of the impurity removal groove 901 . When the fiber raw material falls, it will impact the screen plate 903 . The setting of the spring 906 can buffer the screen plate 903 , thereby reducing damage to the screen plate 903 and increasing the service life of the screen plate 903 . After the impurity removal is completed, the impurity removal groove 901 is removed from the top of the magnetic base 10 , and then the plug-in block 908 is pulled out to clean the impurities at the bottom of the impurity removal groove 901 , thereby achieving impurity removal of the opened fiber raw material, so as to facilitate subsequent processing of the fiber raw material and improve product quality.
[0032] The working process of the present invention is as follows: when the opening device on the opening machine designed by the present invention is working, when the fiber raw material enters from the feeding port 2, the driving motors 502 on both sides are started to work, driving the scattering disc 503 and the scattering column 505 to rotate, and the scattering disc 503 and the scattering column 505 scatter the fiber raw material that enters from the feeding port 2 and falls between the scattering columns 505, and then the first electric telescopic rod 501 is controlled to move to both sides, and then the second electric telescopic rod 504 is controlled to extend, so that the moving plate 506 moves to remove the fiber raw material wound on the scattering column 505, and finally the scattered fiber raw material is guided by the first guide groove 7 and falls on the top of the first licker-in roller 602 and the second licker-in roller 603 for opening, and the switch of the first motor 601 is turned on, and the first motor 601 drives the second licker-in roller 603 to loosen. A taker-in roller 602 rotates, and the first taker-in roller 602 drives the second taker-in roller 603 to rotate through the belt 604, loosening the fiber raw material falling along the first guide groove 7, and then the processed fiber raw material falls from the second guide groove 8 to the top of the screen plate 903, and the vibration block 907 is controlled to work to drive the screen plate 903 to vibrate, so that impurities in the fiber raw material are screened out through the screen plate 903, so that the impurities fall into the bottom of the impurity removal groove 901. When the fiber raw material falls, it will impact the screen plate 903. The setting of the spring 906 can buffer the screen plate 903, thereby reducing damage to the screen plate 903 and increasing the service life of the screen plate 903. After the impurity removal is completed, the impurity removal groove 901 is moved out from the top of the magnetic base 10, and then the plug-in block 908 is pulled out to clean the impurities at the bottom of the impurity removal groove 901.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An opening device on an opening machine, comprising a processing box (1), characterized in that: A disintegration assembly (5) is provided inside the processing box (1), and the disintegration assembly (5) comprises a first electric telescopic rod (501) fixedly connected to the inside of the processing box (1); a driving motor (502) is fixedly installed on the side of the first electric telescopic rod (501); an output end of the driving motor (502) is fixedly connected to a disintegration disk (503); a plurality of disintegration columns (505) are provided on the side of the disintegration disk (503); a second electric telescopic rod (504) is provided on the side of the disintegration disk (503); the second electric telescopic rod (504) passes through the disintegration disk (503) and the second electric telescopic rod (504) and the disintegration disk (503) are fixedly connected; a movable plate (506) is fixedly connected to the side of the second electric telescopic rod (504); the movable plate (506) and the outer portion of the disintegration column (505) are slidably connected.
2. The opening device on the opening machine according to claim 1, characterized in that: The inner bottom of the processing box (1) is fixedly connected to a magnetic base (10), and the top of the magnetic base (10) is provided with a debris removal component (9), the debris removal component (9) comprises a debris removal groove (901) magnetically connected to the top of the magnetic base (10), a plug-in block (908) is plugged into the side of the debris removal groove (901), a movable cavity (902) is opened inside the debris removal groove (901), and a sliding rod (905) is fixedly connected inside the movable cavity (902).
3. The opening device on the opening machine according to claim 2, characterized in that: A sieve plate (903) is provided inside the impurity removal trough (901), a vibrating block (907) is fixedly connected to the top of the sieve plate (903), a moving block (904) is provided on the side of the sieve plate (903), and the moving block (904) is slidably connected to the sliding rod (905).
4. The opening device on the opening machine according to claim 3, characterized in that: A spring (906) is provided at the bottom and the top of the moving block (904), one end of the spring (906) is elastically connected to the inner wall of the moving cavity (902), and the other end of the spring (906) is elastically connected to the moving block (904).
5. The opening device on an opening machine according to claim 2, characterized in that: A mounting plate (11) is fixedly connected to the side of the processing box (1), and an opening assembly (6) is provided inside the processing box (1). The opening assembly (6) comprises a first motor (601) fixedly mounted on the top of the mounting plate (11), and an output end of the first motor (601) is fixedly connected to a first licker-in roller (602).
6. The opening device on the opening machine according to claim 5, characterized in that: The first licker-in roller (602) is rotatably connected to the processing box (1); the outside of the first licker-in roller (602) is rotatably connected to the second licker-in roller (603) via a belt (604); and the second licker-in roller (603) is rotatably connected to the processing box (1).
7. The opening device on an opening machine according to claim 2, characterized in that: A first guide groove (7) and a second guide groove (8) are respectively provided inside the processing box (1); the first guide groove (7) is located at the bottom of the scattering disc (503); and the second guide groove (8) is located at the bottom of the first licker-in roller (602) and the second licker-in roller (603).
8. The opening device on an opening machine according to claim 3, characterized in that: The top of the processing box (1) is provided with a feeding port (2), the top of the feeding port (2) is fixedly connected to a magnetic frame (3), the top of the magnetic frame (3) is provided with an upper cover (4), and the side of the processing box (1) is hinged with a box door (12).