Sizing and dyeing combination machine

By setting a cleaning mechanism at the bottom of the dyeing box and using electric slides and cleaning plates to automatically clean the precipitated dye, the problem of time-consuming and labor-intensive manual cleaning is solved, and work efficiency is improved.

CN223342964UActive Publication Date: 2025-09-16WUXI XINRUN TEXTILE MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422732351.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-16
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

During the dyeing process of the existing pulp dyeing machine, the dye precipitates at the bottom of the dyeing box and needs to be cleaned manually, which is time-consuming and labor-intensive, affecting work efficiency.

Method used

A cleaning mechanism is set at the bottom of the dyeing box. The electric slide is turned on by an external controller, and the slider drives the cleaning plate to slide to clean the precipitated dye.

Benefits of technology

The convenience and work efficiency of cleaning the bottom of the dyeing box are improved, saving human resources.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223342964U_ABST
    Figure CN223342964U_ABST
Patent Text Reader

Abstract

The utility model discloses a sizing and dyeing combination machine which comprises a dyeing box. A plurality of groups of line rollers are rotationally and symmetrically mounted in the dyeing box, and a cleaning mechanism is arranged at the bottom of the dyeing box; the cleaning mechanism comprises sliding grooves, electric sliding rails, sliding blocks and cleaning plates, the sliding grooves are symmetrically formed in the inner wall of the dyeing box, the electric sliding rails are fixedly installed in the sliding grooves, the sliding blocks are slidably installed on the surfaces of the electric sliding rails, and the cleaning plates are installed on the surfaces of the sliding blocks; a carding mechanism is arranged at one end of the dyeing box, and a supporting frame is arranged at the other end of the dyeing box; the cleaning mechanism is arranged at the bottom of the dyeing box, the electric sliding rail can be opened through an external controller, the sweeping plate is driven to slide on the surface of the electric sliding rail through the sliding block, dye deposited at the bottom of the dyeing box is cleaned through the sweeping plate, and the cleaning mechanism is arranged at the bottom of the dyeing box. The convenience and the working efficiency of cleaning the bottom of the dyeing box by workers are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of textiles, in particular to a sizing and dyeing combined machine. Background Art

[0002] The combined sizing and dyeing machine is primarily suitable for continuous hot and cold dyeing and sizing of the warp yarn of pure cotton yarn and its blends using direct dyes such as ultra-dark, indigo, sulfur, and process dyes. It is suitable for the production of various denim varieties. Fabric dyeing is typically performed in a dyeing box. Over time, the dye in the dyeing box settles at the bottom, requiring workers to clean the dye, which is time-consuming and labor-intensive, and also affects the efficiency of the sizing and dyeing machine. Utility Model Content

[0003] The purpose of the utility model is to provide a slurry-dyeing combined machine, which provides a cleaning mechanism at the bottom of the dyeing box, can open the electric slide rail through an external controller, drive the cleaning plate to slide on the surface of the electric slide rail through the slider, and clean the dye deposited on the bottom of the dyeing box through the cleaning plate, thereby improving the convenience and work efficiency of workers in cleaning the bottom of the dyeing box.

[0004] The utility model adopts the following technical solution: a sizing and dyeing machine, comprising a dyeing box; a plurality of sets of line rollers are installed in a rotationally symmetrical manner inside the dyeing box, and a cleaning mechanism is provided at the bottom of the dyeing box;

[0005] The cleaning mechanism includes a chute, an electric slide rail, a slider and a cleaning plate. The chute is symmetrically opened on the inner wall of the dyeing box. The electric slide rail is fixedly installed inside the chute. The slider is slidably installed on the surface of the electric slide rail. The cleaning plate is installed on the surface of the slider.

[0006] One end of the dyeing box is provided with a combing mechanism, and the other end of the dyeing box is provided with a supporting frame;

[0007] The combing mechanism includes a support plate and a conveying roller. The support plate is arranged on one side of the dyeing box, and two sets of conveying rollers are rotatably installed inside the support plate.

[0008] The surface of the support frame is provided with an adjustment mechanism, and drying cylinders are installed at equal intervals on the inner side of the support frame;

[0009] The adjustment mechanism includes an electric push rod, an adjustment frame and a through slot. The electric push rod is fixedly installed on the top of the support frame. The adjustment frame is fixedly installed on the top of the electric push rod. The adjustment frame is provided with through slots at equal intervals.

[0010] Preferably, a drying cylinder is provided on the inner side of the adjusting frame at a position corresponding to the inner side of the supporting frame, a mounting groove is fixedly installed on the top of the adjusting frame at a position corresponding to the through groove, and a drying mechanism is installed inside the mounting groove.

[0011] Preferably, the drying mechanism includes a heating wire, a frame and a blower, the heating wires are installed in the inner cavity of the through groove at equal intervals, the frame is symmetrically installed inside the installation groove, and the blower is installed inside the frame.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] By setting a cleaning mechanism at the bottom of the dyeing box, the electric slide rail can be opened through an external controller, and the slider can be used to drive the cleaning plate to slide on the surface of the electric slide rail. The cleaning plate can be used to clean the dye deposited at the bottom of the dyeing box, thereby improving the convenience and work efficiency of workers in cleaning the bottom of the dyeing box. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 This is a schematic structural diagram of the centerline roller of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the drying cylinder in the utility model;

[0017] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0018] In the picture:

[0019] 1. Dyeing box; 2. Line roller; 3. Cleaning mechanism; 301. Slide; 302. Electric slide rail; 303. Slider; 304. Cleaning plate; 4. Combing mechanism; 401. Support plate; 402. Conveyor roller; 5. Support frame; 6. Adjusting mechanism; 601. Electric push rod; 602. Adjusting frame; 603. Through slot; 7. Drying cylinder; 8. Mounting slot; 9. Drying mechanism; 901. Heating wire; 902. Frame; 903. Hair dryer. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] The technical solution of the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] Example 1:

[0025] The utility model provides a sizing and dyeing machine, comprising a dyeing box 1; a plurality of groups of line rollers 2 are rotationally symmetrically installed inside the dyeing box 1, and a cleaning mechanism 3 is provided at the bottom of the dyeing box 1;

[0026] The cleaning mechanism 3 includes a chute 301, an electric slide 302, a slider 303 and a cleaning plate 304. The chute 301 is symmetrically arranged on the inner wall of the dyeing box 1. The electric slide 302 is fixedly installed inside the chute 301. The slider 303 is slidably installed on the surface of the electric slide 302. The cleaning plate 304 is installed on the surface of the slider 303.

[0027] Specifically, such as Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, when the device is in the process of sizing and dyeing the fabric, the fabric is first combed by the combing mechanism 4, and then the dye inside the dyeing box 1 is three-immersed and three-pressed by three groups of line rollers 2 for sizing, and then the drying mechanism 9 is used to dry the groups of drying cylinders 7 inside the support frame 5. When the dye inside the dyeing box 1 is used for a long time, it will settle at the bottom of the dyeing box 1. At this time, the personnel can open the electric slide rail 302 through the external controller, and drive the cleaning plate 304 to slide on the surface of the electric slide rail 302 through the slider 303, so that the pigment settled at the bottom of the dyeing box 1 can be cleaned by the cleaning plate 304, which can not only further improve the convenience and work efficiency of the personnel in cleaning the bottom of the dyeing box 1, but also further save human resources.

[0028] Furthermore, a combing mechanism 4 is provided at one end of the dyeing box 1, and a support frame 5 is provided at the other end of the dyeing box 1. The combing mechanism 4 includes a support plate 401 and a conveying roller 402. The support plate 401 is provided on one side of the dyeing box 1, and two sets of conveying rollers 402 are rotatably installed inside the support plate 401.

[0029] Specifically, such as Figure 1 、 Figure 2 As shown, one end of the fabric is passed between two sets of conveying rollers 402, the fabric is combed inside the two sets of conveying rollers 402, and then passes through three immersion and three pressing of multiple sets of line rollers 2 inside the dyeing box 1, so that the fabric can be evenly colored.

[0030] Furthermore, an adjusting mechanism 6 is provided on the surface of the support frame 5, and a drying cylinder 7 is installed at equal intervals on the inner side of the support frame 5. The adjusting mechanism 6 includes an electric push rod 601, an adjusting frame 602 and a through slot 603. The electric push rod 601 is fixedly installed on the top of the support frame 5, and the adjusting frame 602 is fixedly installed on the top of the electric push rod 601. Through slots 603 are opened at equal intervals on the adjusting frame 602. A drying cylinder 7 is provided on the inner side of the adjusting frame 602 at a position corresponding to the inside of the support frame 5, and a mounting groove 8 is fixedly installed at a position corresponding to the through slot 603 on the top of the adjusting frame 602. A drying mechanism 9 is installed inside the mounting groove 8. The drying mechanism 9 includes a heating wire 901, a frame 902 and a hair dryer 903. The heating wire 901 is installed in the inner cavity of the through slot 603 at equal intervals. The frame 902 is symmetrically installed inside the mounting groove 8, and the hair dryer 903 is installed inside the frame 902.

[0031] Specifically, such as Figure 1 、 Figure 2As shown, when the device is in use, personnel can turn on the electric push rod 601 through an external controller, and drive the adjustment frame 602 to move upward through the electric push rod 601, so as to quickly adjust the distance between the drying drum 7 inside the support frame 5 and the drying drum 7 inside the adjustment frame 602, so that the two sets of drying drums 7 can be used to meet the needs of fabrics of different thicknesses. When drying the starched and dyed fabric inside the dyeing box 1, the personnel turn on the heating wire 901 and the hair dryer 903 through the external controller, and use the hair dryer 903 to energize the heating wire 901 to generate heat and blow it into the interior of the support frame 5, so as to dry the fabric inside the support frame 5 that is wound and installed by the drying drum 7.

[0032] The working process of this utility model:

[0033] During the sizing and dyeing process of the fabric, the fabric is first combed by the combing mechanism 4, and then the dye inside the dyeing box 1 is subjected to three immersion and three pressing by three sets of line rollers 2 for sizing, and then the drying mechanism 9 is used to dry the groups of drying cylinders 7 inside the support frame 5. When the dye inside the dyeing box 1 is used for a long time, it will settle at the bottom of the dyeing box 1. At this time, the personnel can open the electric slide rail 302 through the external controller, and drive the cleaning plate 304 to slide on the surface of the electric slide rail 302 through the slider 303, so that the pigment settled at the bottom of the dyeing box 1 can be cleaned by the cleaning plate 304, which can not only further improve the convenience and work efficiency of the personnel in cleaning the bottom of the dyeing box 1.

[0034] As described above, the utility model provides a cleaning mechanism at the bottom of the dyeing box, and the electric slide rail can be opened by an external controller, and the cleaning plate can be driven by the slider to slide on the surface of the electric slide rail, so that the pigment deposited at the bottom of the dyeing box can be cleaned by the cleaning plate, which can improve the convenience and work efficiency of personnel in cleaning the bottom of the dyeing box.

[0035] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A sizing and dyeing machine, comprising a dyeing box (1); characterized in that: Multiple groups of line rollers (2) are installed in a rotationally symmetrical manner inside the dyeing box (1), and a cleaning mechanism (3) is provided at the bottom of the dyeing box (1); The cleaning mechanism (3) comprises a chute (301), an electric slide rail (302), a slider (303) and a cleaning plate (304); the chute (301) is symmetrically arranged on the inner wall of the dyeing box (1); the electric slide rail (302) is fixedly installed inside the chute (301); the slider (303) is slidably installed on the surface of the electric slide rail (302); and the cleaning plate (304) is installed on the surface of the slider (303); One end of the dyeing box (1) is provided with a combing mechanism (4), and the other end of the dyeing box (1) is provided with a support frame (5); The combing mechanism (4) comprises a support plate (401) and a conveying roller (402), wherein the support plate (401) is arranged on one side of the dyeing box (1), and two sets of conveying rollers (402) are rotatably mounted inside the support plate (401); The surface of the support frame (5) is provided with an adjustment mechanism (6), and drying cylinders (7) are installed at equal intervals on the inner side of the support frame (5); The adjustment mechanism (6) comprises an electric push rod (601), an adjustment frame (602) and a through slot (603); the electric push rod (601) is fixedly mounted on the top of the support frame (5); the adjustment frame (602) is fixedly mounted on the top of the electric push rod (601); and the through slots (603) are formed at equal intervals on the adjustment frame (602).

2. The sizing and dyeing machine according to claim 1, characterized in that: A drying cylinder (7) is provided at a position corresponding to the inner side of the adjusting frame (602) and the inner side of the supporting frame (5); a mounting groove (8) is fixedly installed at a position corresponding to the through groove (603) on the top of the adjusting frame (602); and a drying mechanism (9) is installed inside the mounting groove (8).

3. The sizing and dyeing machine according to claim 2, characterized in that: The drying mechanism (9) comprises a heating wire (901), a frame (902) and a blower (903), wherein the heating wire (901) is installed at equal intervals in the inner cavity of the through groove (603), the frame (902) is symmetrically installed inside the installation groove (8), and the blower (903) is installed inside the frame (902).