Flattening device for garment fabric production

Abstract

The flattening device structurally comprises a machine tool and a vertical frame arranged on the top face of the machine tool, two sliding rods are correspondingly arranged on the top of the vertical frame in the front-back direction, a sliding seat is arranged on the two sliding rods in a sliding mode, and two electric push rods are installed on the top face of the sliding seat. Output shafts of the two electric push rods downwards penetrate through the sliding seats and are jointly connected with a fixing frame, an air pipe is fixedly connected into the fixing frame, the periphery of the air pipe is rotationally sleeved with a roller, a plurality of air outlet holes are distributed in the surface of the roller, a steam generation unit communicating with the air pipe is arranged at the right end of the vertical frame, and a drying unit is further arranged at the right end of the vertical frame. Through collaborative design of the electric push rod, the steam generation unit, the drying unit and the screw transmission mechanism, steam ironing, rolling and drying functions are integrated, the occupied area and cost of equipment are reduced, and the damage risk of fabric transfer is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of clothing fabric production equipment, and more specifically, to a flattening device for clothing fabric production. Background Art

[0002] In the production process of clothing fabrics, fabric flattening is a key process to ensure product quality. Traditional fabric flattening devices usually have problems with single functions and low equipment integration. For example, processes such as steam ironing, roller pressing and drying often require independent equipment to complete. This not only leads to a large equipment footprint and high procurement costs, but also makes the fabric prone to wrinkles or damage due to multiple handling when transferred between different equipment, increasing the complexity of the production process and the risk of fabric loss.

[0003] Based on the above problems, the utility model provides a flattening device for clothing fabric production. By integrating steam ironing, rolling and drying functions, and optimizing the transmission structure and steam distribution design, it realizes efficient and precise fabric flattening operation, so as to solve the technical problems of low equipment integration and large fabric transfer loss in the existing technology. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a flattening device for garment fabric production to solve the above technical problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flattening device for clothing fabric production, comprising a machine tool and a vertical frame arranged on the top surface of the machine tool, two sliding rods are correspondingly arranged on the top of the vertical frame along the front and rear directions, a sliding seat is slidingly arranged on the two sliding rods, two electric push rods are installed on the top surface of the sliding seat, the output shafts of the two electric push rods pass downward through the sliding seat and are commonly connected to a fixed frame, an air pipe is fixedly connected inside the fixed frame, a roller is provided on the outer periphery of the air pipe and a plurality of air outlet holes are distributed on the surface of the roller, a steam generating unit connected to the air pipe is provided at the right end of the vertical frame, and a drying unit is also provided at the right end of the vertical frame.

[0006] The utility model is further configured as follows: a screw is rotatably arranged inside the top surface of the stand, a fixing block is arranged on the top surface of the slide seat at a position corresponding to the screw, and the fixing block has a threaded sleeve adapted to the screw.

[0007] The utility model is further configured as follows: the left end of the screw penetrates the vertical frame, extends to the left side and is connected to the first bevel gear, a motor frame is provided on the left side of the machine tool and a drive motor is installed on the motor frame, the output shaft of the drive motor is driven and connected to the second bevel gear, and the second bevel gear is meshed with the first bevel gear.

[0008] The utility model is further configured as follows: rotating parts cooperating with the air pipe are respectively provided on the left and right sides of the roller, a plurality of through holes are arranged on the lower side of the outer peripheral surface of the air pipe, a conducting cavity is formed at the center of the roller at the corresponding position of each through hole, and the inner end of each air outlet hole is connected to the conducting cavity.

[0009] The utility model is further configured as follows: a first hose connector is provided at one end of the air pipe, and the diameters of the through holes are gradually increased from near to far based on the first hose connector.

[0010] The utility model is further configured as follows: the steam generating unit includes a water tank, a plurality of heating rods are installed at intervals on the top of the water tank, a water inlet plug is also provided on the top of the water tank, a plurality of delivery pipes are connected to the right side of the water tank and the other ends of the delivery pipes are commonly connected to a collecting pipe, a collecting box is fixedly mounted on the top surface of the slide seat and the collecting box has an air inlet end and an air outlet end, the air inlet end of the collecting box and the collecting pipe are connected by a hose, and the air outlet end of the collecting box is connected to the first hose joint of the air pipe through the hose.

[0011] The utility model is further configured as follows: the drying unit comprises a drying seat, the drying seat is provided with a plurality of air guide holes, and fans are installed at positions corresponding to the air guide holes on the drying seat.

[0012] In summary, the present invention has the following beneficial effects:

[0013] 1. This application integrates steam ironing, rolling, and drying functions through the coordinated design of an electric push rod, a steam generating unit, a drying unit, and a screw transmission mechanism, thereby reducing equipment footprint and costs, and lowering the risk of fabric transfer damage.

[0014] 2. The screw and bevel gear drive realizes automatic movement of the slide, reducing labor intensity and improving position adjustment accuracy; the special structural design of the roller air outlet and air pipe ensures uniform and full utilization of steam, effectively eliminating fabric wrinkles and stress;

[0015] 3. Two implementation methods of the drying unit, especially the preferred embodiment, use the waste heat of steam to form hot air drying, which not only saves energy and is environmentally friendly, but also significantly improves the drying efficiency and quality of the fabric, ensuring production continuity and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the slide seat of the utility model;

[0019] Figure 3 This is a schematic structural diagram of the steam generating unit and the drying unit of the present invention;

[0020] Figure 4 This is a structural diagram of the first embodiment of the drying seat of the utility model;

[0021] Figure 5 This is a structural diagram of a preferred embodiment of the drying seat of the present utility model.

[0022] Figure numerals: 1, machine tool; 2, stand; 20, slide rod; 21, slide seat; 22, electric push rod; 23, fixed frame; 24, air pipe; 25, roller; 26, air outlet; 27, rotating part; 28, through hole; 29, conduction cavity; 3, steam generating unit; 30, first hose connector; 31, water tank; 32, heating rod; 33, water inlet plug; 34, delivery pipe; 35, collection pipe; 36, collection box; 4, drying unit; 40, drying seat; 41, air guide hole; 42, fan; 5, screw; 50, fixing block; 51, threaded sleeve; 52, first bevel gear; 53, motor frame; 54, drive motor; 55, second bevel gear. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-5 As shown, a flattening device for clothing fabric production in an embodiment of the present invention includes a machine tool 1 and a stand 2 arranged on the top surface of the machine tool 1, two slide bars 20 are correspondingly arranged on the top of the stand 2 along the front and rear directions, and a slide seat 21 is slidingly arranged on the two slide bars 20, and two electric push rods 22 are installed on the top surface of the slide seat 21, and the output shafts of the two electric push rods 22 pass through the slide seat 21 downward and are commonly connected to a fixed frame 23, an air pipe 24 is fixedly connected to the fixed frame 23, a roller 25 is rotatably sleeved on the outer periphery of the air pipe 24 and a plurality of air outlet holes 26 are distributed on the surface of the roller 25, a steam generating unit 3 connected to the air pipe 24 is provided at the right end of the stand 2, and a drying unit 4 is also provided at the right end of the stand 2.

[0025] During use, the roller 25 is driven up and down by the electric push rod 22 to apply appropriate pressure to the fabric. The steam generated by the steam generating unit 3 is evenly sprayed from the air outlet 26 of the roller 25 for ironing, effectively eliminating wrinkles and internal stress of the fabric, so that the fabric achieves better flatness. After steam ironing, the drying unit 4 is used to dry the fabric in time to improve production efficiency.

[0026] Multiple components work together to achieve a fabric flattening function that integrates steam ironing, roller pressing and drying. The high functional integration reduces the equipment footprint and cost, and also reduces the process of transferring fabrics between different equipment, reducing the risk of fabric damage.

[0027] A screw rod 5 is rotatably provided inside the top surface of the stand 2 , and a fixing block 50 is provided on the top surface of the slide 21 at a position corresponding to the screw rod 5 . The fixing block 50 has a threaded sleeve 51 adapted to the screw rod 5 .

[0028] During use, through the cooperation of the screw 5 and the threaded sleeve 51, the slide 21 can be stably moved on the slide rod 20, and the position of the roller 25 can be conveniently adjusted to adapt to the flattening requirements of fabrics of different widths and positions, making the flattening operation more flexible, improving the versatility of the equipment, and accurately controlling the moving distance of the slide 21 to ensure the consistency and accuracy of each flattening operation.

[0029] The left end of the screw 5 passes through the stand 2 and extends to the left side and is connected to the first bevel gear 52. A motor frame 53 is provided on the left side of the machine tool 1 and a drive motor 54 is installed on the motor frame 53. The output shaft of the drive motor 54 is driven and connected to the second bevel gear 55, and the second bevel gear 55 is in meshing cooperation with the first bevel gear 52.

[0030] When in use, the drive motor 54 drives the screw 5 to rotate through the transmission of the second bevel gear 55 and the first bevel gear 52, thereby realizing automatic movement of the slide 21 without the need for manual adjustment, reducing the labor intensity of the operator, and also improving the accuracy and efficiency of the position adjustment of the slide 21, which can realize automated production and meet the needs of large-scale production.

[0031] The left and right sides of the roller 25 are respectively provided with rotating parts 27 that cooperate with the air pipe 24. A number of through holes 28 are arranged on the lower side of the outer peripheral surface of the air pipe 24. A conductive cavity 29 is formed at the center of the roller 25 corresponding to each through hole 28, and the inner end of each air outlet hole 26 is connected to the conductive cavity 29.

[0032] During use, this structural design allows steam to smoothly enter the roller 25 from the air pipe 24 and be evenly ejected through the air outlet 26, providing comprehensive and uniform steam ironing of the fabric. This ensures that the steam is evenly distributed on the roller 25, allowing the fabric to be evenly heated, improving the flattening quality and avoiding fabric quality problems caused by uneven steam distribution.

[0033] The through holes 28 are arranged in an orderly manner on the underside of the air pipe 24, so that the steam discharged from the air pipe 24 is always discharged downward. This design not only ensures that steam is continuously discharged from under the roller 25, but also effectively prevents energy waste caused by upward steam discharge, thereby improving steam utilization.

[0034] A first hose connector 30 is provided at one end of the air pipe 24 , and the diameters of the through holes 28 increase gradually from near to far with reference to the first hose connector 30 .

[0035] During use, since there will be pressure loss when the steam flows in the air pipe 24, by setting the aperture of the through hole 28 to increase gradually from near to far near the first hose connector 30, the pressure loss during the steam flow process can be compensated, so that the steam ejection amount at each position in the air pipe 24 is more uniform, further ensuring the uniformity of steam ironing of the fabric, improving the flattening quality, and ensuring that fabrics at different positions can obtain the same good ironing effect.

[0036] The steam generating unit 3 includes a water tank 31, and several heating rods 32 are installed at intervals on the top of the water tank 31. A water inlet plug 33 is also provided on the top of the water tank 31. Several delivery pipes 34 are connected to the right side of the water tank 31, and the other ends of the delivery pipes 34 are commonly connected to the collecting pipe 35. A collecting box 36 is fixedly installed on the top surface of the slide 21, and the collecting box 36 has an air inlet end and an air outlet end. The air inlet end of the collecting box 36 is connected to the collecting pipe 35 through a hose, and the air outlet end of the collecting box 36 is connected to the first hose connector 30 of the air pipe 24 through the hose.

[0037] When in use, the multiple heating rods 32 heat the water in the water tank 31. The steam pressure generated by the evaporation of water vapor (the steam pressure in the water tank 31) causes the steam to be transported to the air pipe 24 through the manifold 35, the manifold 36 and the hose in sequence.

[0038] This design uses the self-pressure of steam as the power source, without the need for additional air pumps or power components. It can not only ensure the efficiency and stability of steam generation, but also achieve smooth steam transportation through the pipeline structure, providing sufficient steam for ironing roller 25, ensuring uninterrupted supply during the flattening process, and ensuring production continuity; at the same time, it reduces component costs and structural complexity, and improves the economic efficiency of the equipment.

[0039] The drying unit 4 includes a drying seat 40 . The drying seat 40 is provided with a plurality of air guide holes 41 . A fan 42 is installed at a position corresponding to each air guide hole 41 on the drying seat 40 .

[0040] During use, after the fabric is steam ironed, the fan 42 blows air out through the air guide holes 41, accelerating the evaporation of moisture on the surface of the fabric, shortening the drying time of the fabric, improving production efficiency, and avoiding problems such as mold and deformation caused by moisture in the fabric, thereby ensuring the quality of the fabric.

[0041] The drying seat 40 also has the following two implementation modes:

[0042] First embodiment: Each delivery pipe 34 passes through the drying seat 40, and the delivery pipe 34 and the air guide hole 41 are independent of each other, and the steam in the delivery pipe 34 is not discharged through the air guide hole 41;

[0043] Preferred embodiment: The drying seat 40 is a hollow structure with an inner cavity formed inside, and each air guide hole 41 is connected to the inner cavity; the number of delivery pipes 34 is adapted to the number of air guide holes 41, and the delivery pipes 34 are staggered and arranged to pass through each air guide hole 41; the part of the delivery pipe 34 located in the drying seat 40 is provided with a heat-conducting sleeve, and the heat-conducting sleeve is provided with a heat-conducting plate on the side facing the air guide hole 41.

[0044] In actual use, the delivery pipe 34 of the first embodiment only passes through the drying base 40 and does not pass through the air guide holes 41. When the fabric is steam ironed, the fan 42 blows air out through the air guide holes 41, accelerating the evaporation of moisture on the fabric surface, significantly shortening the drying time and effectively improving production efficiency. At the same time, it avoids problems such as mold and deformation caused by moisture in the fabric, thereby ensuring the quality of the fabric.

[0045] In a preferred embodiment, the fan 42 guides the external air to flow downward through the air guide holes 41. The air absorbs heat when passing through the heat-conducting plate, forming hot air to act on the surface of the fabric. Since the heat carried by the steam in the conveying pipe 34 is transferred to the air through the heat-conducting sleeve and the heat-conducting plate, the hot air can further improve the drying effect. Compared with the first embodiment, without increasing additional energy consumption, efficient drying is achieved by utilizing the waste heat of steam, which is both energy-saving and environmentally friendly and enhances the uniformity and thoroughness of fabric drying.

[0046] The specific working process of this utility model is as follows:

[0047] The electric push rod 22 drives the roller 25 to move downward, applying pressure to the fabric. At the same time, the drive motor 54 drives the screw 5 through the bevel gear transmission. The screw 5 cooperates with the threaded sleeve 51 of the slide 21 to drive the slide 21 to move back and forth along the slide rod 20, thereby causing the roller 25 to roll on the surface of the fabric. During the rolling process, the steam generated by the steam generating unit 3 is ejected from the air outlet 26 of the roller 25 through the air pipe 24, realizing the combination of steam ironing and mechanical rolling, eliminating fabric wrinkles and internal stress.

[0048] Steam enters the conducting cavity 29 of the roller 25 from the through-hole 28 of the air pipe 24. Since there is pressure loss in the flow of steam in the air pipe 24, the diameter of the through-holes 28 increases gradually from the first hose connector 30 to the distal end to compensate for the pressure loss and ensure uniform steam discharge. At the same time, the through-holes 28 of the air pipe 24 are arranged on the lower side so that the steam is always discharged downward, avoiding energy waste caused by upward leakage.

[0049] After the roller 25 rolls and irons, the fan 42 of the drying unit 4 blows air toward the fabric through the air guide holes 41 to accelerate the evaporation of surface moisture. In a preferred embodiment, the fan 42 guides the air to flow through the heat conducting plate (absorbing the residual heat of the steam) to form hot air, and utilizes the residual heat of the steam to improve the drying efficiency and uniformity, thereby shortening the drying time.

[0050] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0051] It should also be pointed out that the terms indicated in the present invention, such as: "front", "rear", "vertical", "horizontal", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as limiting the scope of protection of the present invention.

[0052] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A flattening device for producing clothing fabrics, comprising a machine tool (1) and a stand (2) arranged on the top surface of the machine tool (1), characterized in that: Two sliding rods (20) are correspondingly provided on the top of the stand (2) along the front-back direction, and a sliding seat (21) is slidingly provided on the two sliding rods (20), and two electric push rods (22) are installed on the top surface of the sliding seat (21), and the output shafts of the two electric push rods (22) pass through the sliding seat (21) downward and are connected to a fixed frame (23), and an air pipe (24) is fixedly connected inside the fixed frame (23), and a roller (25) is provided on the outer periphery of the air pipe (24) and a plurality of air outlet holes (26) are distributed on the surface of the roller (25), and a steam generating unit (3) connected to the air pipe (24) is provided at the right end of the stand (2), and a drying unit (4) is also provided at the right end of the stand (2).

2. The flattening device for garment fabric production according to claim 1, characterized in that: A screw rod (5) is rotatably provided inside the top surface of the stand (2), and a fixing block (50) is provided on the top surface of the slide seat (21) at a position corresponding to the screw rod (5). The fixing block (50) has a threaded sleeve (51) adapted to the screw rod (5).

3. The flattening device for garment fabric production according to claim 2, characterized in that: The left end of the screw rod (5) passes through the stand (2) and extends to the left side and is connected to a first bevel gear (52). A motor frame (53) is provided on the left side of the machine tool (1), and a driving motor (54) is installed on the motor frame (53). The output shaft of the driving motor (54) is connected to a second bevel gear (55), and the second bevel gear (55) is meshed with the first bevel gear (52).

4. The flattening device for garment fabric production according to claim 1, characterized in that: The left and right sides of the roller (25) are respectively provided with rotating parts (27) that cooperate with the air pipe (24); a plurality of through holes (28) are arranged on the lower side of the outer peripheral surface of the air pipe (24); a conducting cavity (29) is formed at the center of the roller (25) at a position corresponding to each through hole (28); and the inner end of each air outlet hole (26) is connected to the conducting cavity (29).

5. The flattening device for garment fabric production according to claim 4, characterized in that: A first hose connector (30) is provided at one end of the air pipe (24), and the apertures of the through holes (28) increase from near to far based on the first hose connector (30).

6. The flattening device for garment fabric production according to claim 1, characterized in that: The steam generating unit (3) comprises a water tank (31), a plurality of heating rods (32) are installed at intervals on the top of the water tank (31), a water inlet plug (33) is also provided on the top of the water tank (31), a plurality of delivery pipes (34) are connected to the right side of the water tank (31), and the other ends of the delivery pipes (34) are connected to the collecting pipe (35), a collecting box (36) is fixed on the top surface of the slide (21), and the collecting box (36) has an air inlet end and an air outlet end, the air inlet end of the collecting box (36) is connected to the collecting pipe (35) through a hose, and the air outlet end of the collecting box (36) is connected to the first hose connector (30) of the air pipe (24) through the hose.

7. The flattening device for garment fabric production according to claim 1, characterized in that: The drying unit (4) comprises a drying seat (40), the drying seat (40) is provided with a plurality of air guide holes (41), and a fan (42) is installed at a position corresponding to each air guide hole (41) on the drying seat (40).

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