Detachable air inlet silencer

Through the design of detachable sound-absorbing panels and silencer louvers, and the use of foam aluminum plate sound-absorbing materials and metal frame structure, the problem of poor silencer effect in the low-frequency range is solved, and effective silencer and convenient maintenance in a wide frequency band are achieved, which is suitable for diesel generator sets.

CN223344174UActive Publication Date: 2025-09-16THE 704TH RES INST OF CHINA STATE SHIPBUILDING CORP
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Patent Information

Application Number
CN202422695833.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-16
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing mufflers have poor noise reduction effects in the low-frequency range, and traditional mufflers are difficult to achieve broadband noise reduction under compact structure conditions, and are inconvenient to maintain.

Method used

It adopts a detachable sound-absorbing panel and silencer louver design, uses foam aluminum plate as the sound-absorbing material, and designs the silencer through the louver air inlet form. The sound waves are converted into heat energy by friction in the silencer channel to achieve energy dissipation, combined with a metal frame and sealing gasket structure.

Benefits of technology

Under the premise of controlling the structural size, it can achieve an effective noise reduction effect of about 15dB in the low, medium and high frequency ranges. It is easy to disassemble and maintain, and is suitable for engineering applications of diesel generator sets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a detachable air inlet silencer which comprises a silencing shutter, a metal frame, a fixed panel and sound absorption plates, and the detachable sound absorption plates are installed at an inlet of the air inlet silencer and on the left face, the right face, the upper face and the rear face of the air inlet silencer. And a foamed aluminum plate is adopted as an internal sound absorption material of the detachable sound absorption plate. The air inlet silencer can achieve the effective silencing effect of about 15dB within the low-frequency range, the medium-frequency range and the high-frequency range on the premise that the structural size is controlled. The air inlet silencer does not depend on the limitation of the structural size, has full-band effective silencing performance, and has certain practical value for engineering application; the detachable air inlet silencer is installed on an air inlet filter of the diesel generating set through machine feet on the metal frame and a sealing rubber pad. The air inlet silencer is convenient to disassemble and assemble, the air inlet filter of the diesel generating set is convenient to disassemble, inspect and replace, and a sound absorption material in the air inlet silencer is convenient to inspect and replace.
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Description

Technical Field

[0001] The utility model relates to an air intake muffler for reducing vibration and noise, in particular to a detachable air intake muffler. Background Art

[0002] The intake muffler is mainly used for the intake filter of diesel generator sets to reduce the wind noise generated by the operation of the intake filter.

[0003] Different types of mufflers have different advantages and disadvantages:

[0004] 1) The main drawback of the expansion chamber muffler is that it requires a considerable axial length to work effectively in the low-frequency range, and the space occupied by the huge side branch structure cannot meet the compact structural requirements of actual engineering requirements.

[0005] 2) The main disadvantage of the Helmholtz silencer is that its silencing frequency has a narrow band characteristic, which can only eliminate targeted characteristic frequencies and cannot meet the broadband silencing effect in actual engineering.

[0006] 3) Resistive silencers generally use the friction between the sound-absorbing material in the internal structure and the medium to convert sound energy into heat energy to achieve the purpose of reducing noise. However, the sound-absorbing material is generally effective for noise in the high-frequency range and has weaker control ability for noise in the low-frequency range.

[0007] In recent years, with the continuous improvement of environmental vibration noise requirements, there are certain restrictions on the radiation noise of diesel generators. Generally, the radiation noise can be attenuated by installing noise control devices such as silencers and sound insulation covers at the air inlet. Although both can control the radiation noise to a certain extent, the sound insulation cover is not conducive to the heat dissipation of the unit, and there are certain difficulties in its installation and maintenance. The sound absorption performance of traditional silencers is limited by their own size. If you want to achieve a sound attenuation of more than 10dB in the low-frequency range, you need a larger installation space, which is undoubtedly unfavorable. In order to improve this problem, a new sound-absorbing material is introduced: foam aluminum plate. The silencer is designed in the form of a louver air inlet. Based on high-efficiency sound-absorbing materials, when sound waves propagate in the silencer channel, the sound energy is converted into heat energy due to friction, and energy dissipation is generated to achieve the purpose of silencer. Summary of the Invention

[0008] The utility model provides a detachable air intake silencer, introduces a new sound-absorbing material: foam aluminum plate, and designs the silencer through a louver air intake form. Based on the high-efficiency sound-absorbing material, when the sound wave propagates in the silencer channel, the sound energy is converted into heat energy due to friction, thereby generating energy dissipation to achieve the purpose of silencer.

[0009] To achieve the above-mentioned purpose, the technical solution of the present invention is: a detachable air intake silencer, including silencer louvers, a metal frame, a fixed panel, and a sound-absorbing plate. Removable sound-absorbing plates are installed at the inlet of the air intake silencer and on the left, right, top, and rear surfaces.

[0010] Furthermore, the internal sound absorbing material of the detachable sound absorbing panel is a foam aluminum plate.

[0011] Furthermore, the surface of the detachable sound-absorbing panel is covered with a rigid panel of a certain thickness.

[0012] Furthermore, the detachable sound absorbing plate is installed at the inlet of the air intake muffler at a certain angle to the horizontal direction of the air intake.

[0013] Furthermore, fixed panels are installed on the other three surfaces of the inlet of the air intake muffler except the surface on which the detachable sound absorbing panel is installed.

[0014] Furthermore, a silencer shutter is installed at the inlet of the air intake muffler.

[0015] Furthermore, the sound-absorbing louvers are installed in the metal frame through metal inserts to form detachable sound-absorbing louvers.

[0016] Furthermore, a sealing gasket is provided between the detachable sound absorbing panel and the metal frame.

[0017] Furthermore, a handle is provided on the detachable sound absorbing panel.

[0018] Furthermore, the detachable air intake muffler is installed on the air intake filter of the diesel generator set through the machine feet on the metal frame and the sealing rubber pad.

[0019] The utility model has the following beneficial effects:

[0020] (1) The intake muffler can achieve an effective noise reduction effect of about 15dB in the low, medium and high frequency ranges under the premise of controlling the structural size.

[0021] (2) The intake silencer does not rely on the limitation of structural size, but has effective noise reduction performance in the entire frequency band, which has certain practical value for engineering applications.

[0022] (3) The air intake muffler is easy to disassemble and assemble, which is convenient for disassembly, inspection and replacement of the air intake filter of the diesel generator set, as well as inspection and replacement of the sound-absorbing material inside the air intake muffler. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional schematic diagram of the structure of the detachable intake muffler of the utility model;

[0024] Figure 2 It is a top-sectional view of the structure of a detachable intake muffler of a utility model. DETAILED DESCRIPTION

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] like Figure 1 As shown in Figure 2, an embodiment of the present invention provides a detachable air intake silencer, which includes a detachable sound-absorbing plate 3, a silencer louver 2, a metal frame 1, a fixed panel 4, and a sealing gasket 5.

[0027] A removable sound-absorbing panel (3) is installed at the inlet of the removable intake muffler, angled to the horizontal direction of the intake air. This design enhances the panel's sound absorption. Removable panels (3) made of the same material are also installed on the left, right, top, and rear surfaces of the intake muffler, significantly improving the muffler's sound absorption performance.

[0028] The removable sound-absorbing panel 3 is constructed from foamed aluminum. A rigid panel with a defined thickness protects the panel from contamination and increases its strength. Furthermore, the intake muffler's four large panels and muffler louvers are removable, facilitating cleaning and maintenance of the foamed aluminum panel.

[0029] Preferably, fixed panels 4 are installed on the other three surfaces of the inlet of the air intake muffler except the surface on which the detachable sound absorbing panel is installed.

[0030] Preferably, a silencer louver 2 is installed inside the inlet of the air intake silencer.

[0031] Preferably, the sound-absorbing louvers 2 are installed in the metal frame 1 through metal inserts 7 to form detachable sound-absorbing louvers.

[0032] Preferably, a sealing gasket 5 is provided between the detachable sound absorbing panel 3 and the metal frame 1 .

[0033] Preferably, a handle 6 is provided on the detachable sound absorbing panel 3 .

[0034] Preferably, the detachable air intake muffler is installed on the diesel generator set air intake filter through the machine feet 8 and the sealing rubber pad 9 on the metal frame 1.

[0035] Through noise reduction performance simulation calculation, it is estimated that the detachable intake silencer has a noise reduction effect of nearly 15dB in the range of 20-4000Hz. The device can take into account both small structural size and effective low-frequency noise control, and has certain practical value for engineering applications.

Claims

1. A detachable air intake muffler, characterized by: It includes silencer louvers, metal frames, fixed panels, and sound-absorbing panels. Removable sound-absorbing panels are installed at the entrance of the air intake silencer and on the left, right, upper, and rear surfaces.

2. The detachable intake muffler according to claim 1, characterized in that: The internal sound-absorbing material of the detachable sound-absorbing panel is foam aluminum plate.

3. The detachable intake muffler according to claim 2, characterized in that: The surface of the detachable sound-absorbing panel is covered with a rigid panel of a certain thickness.

4. The detachable air intake muffler according to claim 1, characterized in that: The detachable sound absorbing panel is installed at the inlet of the air intake muffler and forms a certain angle with the horizontal direction of the air intake.

5. The detachable air intake muffler according to claim 1, characterized in that: Fixed panels are installed on the other three surfaces of the inlet of the air intake muffler except the surface on which the detachable sound absorbing panel is installed.

6. The detachable intake muffler according to claim 1, characterized in that: The metal frame houses the silencer louvers at the inlet of the air intake muffler.

7. The detachable air intake muffler according to claim 6, characterized in that: The sound-absorbing louvers are installed in the metal frame through metal inserts to form detachable sound-absorbing louvers.

8. The detachable intake muffler according to claim 1, characterized in that: A sealing gasket is provided between the detachable sound-absorbing panel and the metal frame.

9. The detachable air intake muffler according to claim 1, characterized in that: The removable sound-absorbing panels are equipped with handles.

10. The detachable air intake muffler according to any one of claims 1 to 9, characterized in that: The detachable air intake muffler is installed on the diesel generator set air intake filter through the machine feet on the metal frame and the sealing rubber pad.