Slewing bearing lubricating structure for hinge type rake-lifting thickener

The hinged rake thickener slewing bearing lubrication structure solves the problem of automatic filling and draining of the thickener lubrication system, realizes oil bath lubrication of the slewing bearing, and improves the reliability and service life of the equipment.

CN223345116UActive Publication Date: 2025-09-16WAI MING ENVIRONMENTAL PROTECTION EQUIP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423137552.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-09-16
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The existing slewing bearing lubrication system for thickeners has problems such as difficulty in manual filling, difficulty in smooth discharge of grease, and uneven lubrication leading to damage to the tooth surface.

Method used

A hinged rake thickener slewing bearing lubrication structure was designed, which included a lubricating oil tank, a support plate, a drive shaft, and an oil injection system. Oil bath lubrication was achieved through a closed cavity. Combined with a hinge structure and a separation device, automatic lubrication and effective grease discharge were realized.

Benefits of technology

It realizes automatic lubrication of the slewing bearing, avoids the time-consuming and labor-intensive manual grease filling, ensures uniform lubrication, extends service life, and improves work efficiency and equipment reliability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223345116U_ABST
    Figure CN223345116U_ABST
Patent Text Reader

Abstract

The utility model discloses a slewing bearing lubricating structure for a hinge type rake-lifting thickener. The slewing bearing solves the problems that manual lubricating oil filling is difficult and old lubricating grease is difficult to discharge smoothly in an existing slewing bearing for the thickener. The slewing bearing comprises a support, a slewing bearing and a driving element, and further comprises a lubricating oil tank arranged on the support; the supporting plate is arranged on the lubricating oil tank, the driving shaft is arranged on the lubricating oil tank, and the supporting plate, the lubricating oil tank and the driving shaft are matched with one another to form a closed cavity for storing lubricating grease; the slewing bearing is arranged in the closed cavity; the driving element is connected with the driving shaft through the slewing bearing and is used for driving the driving shaft to rotate; the oil injection system is arranged on the supporting plate and used for injecting lubricating grease into the closed cavity; and the separating device comprises a hinge structure, and the hinge structure is respectively connected with the lubricating oil tank and the support. The utility model also has the advantages of simple structure, convenience in assembly, reliable action, long service life and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of thickeners, in particular to a slewing bearing lubrication structure for a hinged rake thickener. Background Art

[0002] Thickeners are core equipment in the solid-liquid separation process. They offer advantages such as simple structure and operation, low energy consumption, and high processing capacity, making them widely used in the mining and metallurgy industries. In hydrometallurgy, thickeners are primarily used for pre-concentrating wet leach material slurries, countercurrent CCD washing of wet leach slurries, concentrating solid products after removing valuable metals from the rich leach solution, concentrating intermediate solid products containing valuable metals from the rich leach solution, and concentrating residual slurries after washing.

[0003] Slewing bearings are essential components of construction machinery. In thickeners, they often serve as the force transmission element between the drive reducer and the center shaft, bearing axial and radial forces, as well as overturning moments. Slewing bearings require lubrication before use. The thickener's operating environment is relatively harsh, with exposure to harsh sunlight, heavy dust, high temperatures, and flying rocks placing very high demands on the slewing bearing's lubrication system. During actual construction, the slewing bearing must be lifted for maintenance to access the rake frame. However, existing slewing bearing lifting methods are cumbersome and unreliable. Furthermore, grease is typically added manually to the raceways in China. Insufficient grease can lead to insufficient lubrication, and when the grease in the raceways needs to be replaced due to aging, the old grease is difficult to drain away. Workers also need to apply grease to the slewing bearing teeth. However, uneven application of grease or the adhesion of hard contaminants to the teeth can easily damage the teeth during meshing. Utility Model Content

[0004] In order to solve the problems in the prior art that it is difficult to manually add lubricating oil to the slewing bearing of the existing thickener and the old lubricating grease is difficult to discharge smoothly, the utility model provides a hinged rake thickener slewing bearing lubrication structure.

[0005] The technical solution of the utility model is: a hinged rake thickener slewing bearing lubrication structure, including a support, a slewing bearing and a driving element, and also includes:

[0006] Lubricating oil tank, installed on the support;

[0007] A support plate is provided on the lubricating oil tank;

[0008] The drive shaft is provided on the lubricating oil tank. The support plate, the lubricating oil tank and the drive shaft cooperate with each other to form a closed cavity for storing grease. The slewing bearing is provided in the closed cavity. The driving element is connected to the drive shaft through the slewing bearing and is used to drive the drive shaft to rotate.

[0009] An oil injection system is provided on the support plate and is used to inject grease into the closed cavity;

[0010] The separation device includes a hinge structure, and the hinge structure is connected to the lubricating oil tank and the support respectively.

[0011] As a further improvement of the present invention, the separation device includes a separation element, which has a first position during installation and a second position for pushing the lubricating oil tank and / or the support to separate the lubricating oil tank and the support.

[0012] As a further improvement of the present invention, there are multiple separation elements that are symmetrically distributed. The separation elements are arranged on the lubricating oil tank and separate the lubricating oil tank from the support by pushing the support.

[0013] As a further improvement of the present invention, it further comprises a limit block, which is arranged toward the lubricating oil tank and is used for limiting the position of the lubricating oil tank when it falls back.

[0014] As a further improvement of the present invention, the hinge structure includes a first roller connected to the support and a second roller connected to the lubricating oil tank, and the first roller and the second roller are connected by a hinge.

[0015] As a further improvement of the present invention, there are multiple hinge structures and they are evenly distributed circumferentially on the outside of the lubricating oil tank.

[0016] As a further improvement of the present invention, the oil filling system includes an oil filling power source, an oil inlet pipe and an oil drain pipe. The oil filling power source is connected to the lubricating oil tank through the oil inlet pipe and pumps the grease into the closed cavity of the lubricating oil tank; the oil drain pipe is connected to the lubricating oil tank for discharging the grease in the lubricating oil tank.

[0017] As a further improvement of the present invention, the slewing bearing includes an inner ring and an outer ring, the inner ring is connected to the lubricating oil tank, the drive shaft is connected to the outer ring, and the drive element is meshed with the outer ring through a drive gear and is oil-bath lubricated when the outer ring rotates.

[0018] As a further improvement of the present invention, there are multiple driving elements, and the driving gears of the multiple driving elements are all engaged with the outer ring of the slewing bearing and rotate synchronously; a protrusion is provided on the support plate, and the driving element is provided on the protrusion and connected to the support plate.

[0019] As a further improvement of the present invention, it further comprises a partition, wherein there are a plurality of partitions, and the partitions are arranged in the lubricating oil tank to form a partition groove.

[0020] The beneficial effect of this utility model is that the support plate, lubricating oil tank, and drive shaft cooperate to form a closed cavity for storing grease, which can lubricate the slewing bearing in an oil bath, eliminating the need to manually add grease to the slewing bearing raceway, which is time-consuming and labor-intensive. It also avoids smearing grease on the slewing bearing tooth surfaces, which can cause damage to the tooth surfaces when the slewing bearing is engaged. The utility model also has the advantages of simple structure, easy assembly, reliable operation, and long service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Attachment Figure 1 It is a structural schematic diagram of an embodiment of the present utility model.

[0022] Attachment Figure 2 It is a schematic cross-sectional view of an embodiment of the present utility model.

[0023] Attachment Figure 3 This is a schematic diagram of the explosion structure of an embodiment of the utility model.

[0024] In the figure, 1. support; 2. slewing bearing; 21. inner ring; 22. outer ring; 3. driving element; 31. driving gear; 4. lubricating oil tank; 41. closed cavity; 42. partition; 43. partition groove; 5. support plate; 51. bump; 6. driving shaft; 7. oil filling system; 71. oil filling power source; 72. oil inlet pipe; 73. oil drain pipe; 8. separation device; 81. separation element; 82. limit block; 83. first roller; 84. second roller; 85. hinge. DETAILED DESCRIPTION

[0025] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:

[0026] Depend on Figure 1 Combine Figure 2-Figure 3 As shown, a hinged rake thickener slewing bearing lubrication structure includes a support 1, a slewing bearing 2 and a drive element 3, and also includes:

[0027] Lubricating oil tank 4, provided on support 1;

[0028] A support plate 5 is provided on the lubricating oil tank 4;

[0029] The drive shaft 6 is provided on the lubricating oil tank 4. The support plate 5, the lubricating oil tank 4, and the drive shaft 6 cooperate with each other to form a closed cavity 41 for storing grease. The slewing bearing 2 is provided in the closed cavity 41. The drive element 3 is connected to the drive shaft 6 through the slewing bearing 2 and is used to drive the drive shaft 6 to rotate.

[0030] An oil injection system 7, provided on the support plate 5, for injecting grease into the closed cavity 41;

[0031] The separation device 8 includes a hinge structure, which is respectively connected to the lubricating oil tank 4 and the support 1 for limiting the position when the lubricating oil tank 4 is separated from the support 1. The beneficial effect of the present invention is that the support plate, the lubricating oil tank, and the drive shaft cooperate with each other to form a closed cavity for storing grease, so that the slewing bearing can be lubricated by oil bath, avoiding the need to manually add grease to the slewing bearing raceway, which is time-consuming and labor-intensive, and avoiding the application of grease on the slewing bearing tooth surface, thereby avoiding damage to the tooth surface when the slewing bearing is engaged. The present invention also has the advantages of simple structure, easy assembly, reliable operation, and long service life. The drive gear, slewing bearing, and the interior of the slewing bearing of the hinged rake thickener slewing bearing lubrication structure of the present invention can all be lubricated by oil bath, which can be lubricated in real time during operation, with high work efficiency and simple maintenance. The oil filling system can conveniently discharge waste oil through the oil discharge pipe below the lubricating oil tank, avoiding the situation where the old grease is not completely discharged and contaminates the new grease.

[0032] The separation device 8 includes a separation element 81, which has a first position for installation and a second position for pushing against the lubricating oil tank 4 and / or the support 1 to separate the lubricating oil tank 4 and the support 1. This structure facilitates electrically separating the lubricating oil tank from the support, facilitating operation at the rake frame. Of course, the separation element can also be a pneumatic cylinder, a hydraulic cylinder, or an electric motor. Specifically, there are multiple separation elements 81, which are symmetrically distributed. Each separation element 81 is installed on the lubricating oil tank 4 and pushes against the support 1 to separate the lubricating oil tank 4 from the support 1. This structure ensures uniform force on the lubricating oil tank, making lifting and lowering convenient and reliable.

[0033] The present invention further comprises a limit block 82, which is arranged towards the lubricating oil tank and is used to limit the position of the lubricating oil tank 4 when it falls back. Such a structure is convenient for supporting the lubricating oil tank, has a simple structure, and avoids excessive movement to damage parts.

[0034] The hinge structure includes a first roller 83 connected to the support 1 and a second roller 84 connected to the lubricating oil tank 4. The first and second rollers 83, 84 are connected by a hinge 85. Specifically, there are multiple hinge structures evenly distributed around the outside of the lubricating oil tank 4. This ensures reliable positioning when lifting the lubricating oil tank and allows it to rise vertically, facilitating operation.

[0035] The oil injection system 7 includes an oil injection power source 71, an oil inlet pipe 72, and an oil drain pipe 73. The oil injection power source 71 is connected to the lubricating oil tank 4 via the oil inlet pipe 72 and injects grease into the closed cavity 41 of the lubricating oil tank 4. The oil drain pipe 73 is connected to the lubricating oil tank 4 for draining the grease from the lubricating oil tank 4. This structure solves the problem of smooth discharge of old grease in the raceway when it needs to be replaced due to aging. By lubricating the slewing bearing in an oil bath within the sealed cavity, workers do not need to apply grease to the slewing bearing tooth surfaces, thus avoiding the existing problems of uneven grease application or damage to the tooth surfaces during meshing caused by hard contaminants adhering to the tooth surfaces.

[0036] The slewing bearing 2 includes an inner ring 21 and an outer ring 22. The inner ring 21 is connected to the lubricating oil tank 4, and the drive shaft 6 is connected to the outer ring 22. The drive element 3 meshes with the outer ring 22 via the drive gear 31 and is lubricated in an oil bath when the outer ring 22 rotates. This structure makes the slewing bearing lubrication convenient and reliable, facilitates rapid lubrication, and prolongs its service life.

[0037] There are multiple drive elements 3, and the drive gears 31 of the multiple drive elements 3 are all meshed with the outer ring 22 of the slewing bearing 2 and rotate synchronously. The support plate 5 is provided with a bump 51, and the drive elements 3 are mounted on the bump 51 and connected to the support plate 5. This structure facilitates the installation of the drive elements and is simple. The provision of the bump reduces gaps, facilitates installation, simplifies processing, and is easy to assemble.

[0038] The basic utility model further comprises a partition plate 42, wherein the partition plate 42 is provided in a plurality and the partition plate 42 is provided in the lubricating oil tank 4 to form a partition groove 43. This can increase the strength of the product and simplify the product structure.

[0039] In the description of the present invention, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified or limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0041] Technical personnel please note: Although the utility model has been described according to the above specific implementation methods, the utility model concept is not limited to this utility model. Any modification using the utility model concept will be included in the scope of protection of the utility model patent right.

Claims

1. A hinged rake thickener slewing bearing lubrication structure, comprising a support (1), a slewing bearing (2) and a drive element (3), characterized in that Also includes: A lubricating oil tank (4) is provided on the support (1); A support plate (5) is provided on the lubricating oil tank (4); The drive shaft (6) is provided on the lubricating oil tank (4); the support plate (5), the lubricating oil tank (4), and the drive shaft (6) cooperate with each other to form a closed cavity (41) for storing grease; the slewing bearing (2) is provided in the closed cavity (41); the drive element (3) is connected to the drive shaft (6) through the slewing bearing (2) and is used to drive the drive shaft (6) to rotate; An oil injection system (7), provided on the support plate (5), for injecting grease into the closed cavity (41); A separation device (8), wherein the separation device (8) comprises a hinge structure, wherein the hinge structure is respectively connected to the lubricating oil tank (4) and the support (1).

2. A hinged rake thickener slewing bearing lubrication structure according to claim 1, characterized in that The separation device (8) includes a separation element (81), and the separation element (81) has a first position during installation and a second position for pushing the lubricating oil tank (4) or / and the support (1) to separate the lubricating oil tank (4) and the support (1).

3. A hinged rake thickener slewing bearing lubrication structure according to claim 1 or 2, characterized in that There are multiple separation elements (81) that are symmetrically distributed. The separation elements (81) are arranged on the lubricating oil tank (4) and separate the lubricating oil tank (4) from the support (1) by pushing the support (1).

4. A hinged rake thickener slewing bearing lubrication structure according to claim 1, characterized in that It also includes a limit block (82), which is arranged toward the lubricating oil tank and is used to limit the position of the lubricating oil tank (4) when it falls back.

5. The hinged rake thickener slewing bearing lubrication structure according to claim 1 is characterized in that The hinge structure comprises a first roller (83) connected to the support (1) and a second roller (84) connected to the lubricating oil tank (4). The first roller (83) and the second roller (84) are connected via a hinge (85).

6. A hinged rake thickener slewing bearing lubrication structure according to claim 1 or 5, characterized in that There are multiple hinge structures, which are evenly distributed circumferentially on the outside of the lubricating oil tank (4).

7. The hinged rake thickener slewing bearing lubrication structure according to claim 1 is characterized in that The oil injection system (7) includes an oil injection power source (71), an oil inlet pipe (72) and an oil discharge pipe (73). The oil injection power source (71) is connected to the lubricating oil tank (4) through the oil inlet pipe (72) and injects grease into the closed cavity (41) of the lubricating oil tank (4); the oil discharge pipe (73) is connected to the lubricating oil tank (4) for discharging the grease in the lubricating oil tank (4).

8. The hinged rake thickener slewing bearing lubrication structure according to claim 1 is characterized in that The slewing bearing (2) includes an inner ring (21) and an outer ring (22), the inner ring (21) is connected to the lubricating oil tank (4), the drive shaft (6) is connected to the outer ring (22), and the drive element (3) is meshed with the outer ring (22) through the drive gear (31) and is lubricated in an oil bath when the outer ring (22) rotates.

9. A hinged rake thickener slewing bearing lubrication structure according to claim 8, characterized in that There are a plurality of driving elements (3), and the driving gears (31) of the plurality of driving elements (3) are all engaged with the outer ring (22) of the slewing bearing (2) and rotate synchronously; a protrusion (51) is provided on the support plate (5), and the driving element (3) is provided on the protrusion (51) and connected to the support plate (5).

10. The hinged rake thickener slewing bearing lubrication structure according to claim 1, characterized in that It also includes a partition (42), wherein there are a plurality of partitions (42), and the partitions (42) are arranged in the lubricating oil tank (4) to form a partition groove (43).