Feeding device for stainless steel joint casting

By designing a feeding device with a rotating pipe and a meshing gear set, the problem of uneven distribution of additives during the casting of stainless steel joints was solved, the uniform distribution of additives in the furnace and the control of the feeding speed were achieved, and the stability of product quality and the consistency of chemical composition were improved.

CN223345891UActive Publication Date: 2025-09-16滨州东科金属制品有限公司
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Patent Information

Application Number
CN202422113375.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-09-16
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the existing stainless steel joint casting process, additives are unevenly distributed in the furnace, resulting in unstable product quality.

Method used

A feeding device consisting of a first rotating tube, a distribution tube, a second rotating tube and a servo motor drive was designed. The rotating tube was driven by the engagement of a gear set to achieve uniform distribution of additives in the furnace, and the feeding speed and mixing uniformity were ensured by the stirring blade and scraper system.

Benefits of technology

The uniformity of additive distribution in the furnace and the control of feeding speed are improved, ensuring the stability of product quality and consistency of chemical composition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of casting feeding devices, and particularly relates to a feeding device for stainless steel joint casting, which comprises a smelting furnace, and a first rotating pipe rotatably penetrates through the inside of the top end of the smelting furnace; one end of the first rotating pipe obliquely communicates with a plurality of groups of material distributing pipes, and the other end of the first rotating pipe rotationally communicates with a connecting pipe; the additive can be conveyed into the first rotating pipe through the connecting pipe, the first rotating pipe can convey the additive into the multi-component material distributing pipe, meanwhile, the output end of the servo motor drives the gear set to drive the first rotating pipe to rotate, then the material distributing pipes are synchronously driven to conduct circumferential rotation, and therefore the distribution area of the additive in the smelting furnace is further enlarged; and when the material distributing pipe rotates, the second rotating pipe is synchronously driven to rotate, at the moment, the gear rotates around the gear ring in a meshed mode, then the second rotating pipe is driven to rotate circumferentially, the additives can be more evenly distributed at all corners of the smelting furnace, and therefore the uniformity and universality of additive distribution are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting feeding devices, in particular to a feeding device for casting stainless steel joints. Background Art

[0002] Stainless steel joints are a type of equipment made of stainless steel and used to connect pipes. They can connect pipes of different diameters and shapes to ensure the continuity and integrity of the pipeline system. They are widely used in many industries such as construction, machinery, and chemical industry.

[0003] Most of the stainless steel joints are made by a casting process. During the production process, raw materials and additives need to be added to the furnace through a feeding device so that the raw materials and additives can be put into the furnace during the casting process of the stainless steel joint.

[0004] At present, when adding additives into the furnace, most of them are added into the furnace through the feed port, which easily causes the additives to be concentrated in a certain area of ​​the furnace, resulting in uneven distribution of additives, which can easily affect the chemical composition and physical properties of the materials in the furnace, resulting in unstable quality of the final product. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the present invention provides a feeding device for casting a stainless steel joint.

[0006] The technical solution adopted by the present invention to solve its technical problems is: the present invention describes a feeding device for casting stainless steel joints, comprising a furnace, wherein a first rotating tube is rotated and penetrated inside the top of the furnace; one end of the first rotating tube is obliquely connected to multiple groups of feeding tubes, and the other end of the first rotating tube is rotatably connected to a connecting tube; one end of the connecting tube is fixedly connected to an adding box, and one side of the outer wall of the adding box is connected to the outer wall of the furnace through a bracket; the middle part of the outer wall of the first rotating tube is driven and connected to the output end of the servo motor through a gear set; one end of the distribution pipe is rotatably connected to a second rotating tube; the second rotating tube is arranged as a curved tube, and a gear is installed in the middle part of the outer wall of the end of the second rotating tube connected to the distribution pipe; a gear ring is fixed to the top of the interior of the furnace, and the gear ring is meshed with the multiple groups of gears.

[0007] Preferably, one end of the first rotating tube is fixedly connected to a first rotating plate, and one end of the second rotating tube is fixedly connected to a second rotating plate; the top surface of the first rotating plate and the bottom surface of the second rotating plate are in contact with each other, and multiple groups of material discharge troughs are correspondingly opened around the top surface of the first rotating plate and the interior of the second rotating plate.

[0008] Preferably, a first rotating rod is installed on one side of the outer wall of the second rotating tube; and a plurality of groups of stirring blades are installed around one end of the first rotating rod.

[0009] Preferably, a second rotating rod is fixedly connected to the middle of the first rotating tube; a filter plate is installed at the bottom end of the adding box; one end of the second rotating rod passes through the first rotating plate, the second rotating plate and the inside of the filter plate and extends to the inside of the adding box; a plurality of stirring rods are arranged around one end of the second rotating rod located inside the adding box.

[0010] Preferably, a first scraper and a second scraper are fixedly connected to the second rotating rod respectively; the scraping end surface of the first scraper is in contact with the surface of the second rotating plate, and the scraping end surface of the second scraper is in contact with the surface of the filter plate.

[0011] Preferably, an observation window is provided on one side of the furnace, and the observation window is made of transparent material.

[0012] Preferably, a rubber pad is installed at the bottom end of the furnace, and the rubber pad has the same shape as the bottom end of the furnace.

[0013] Beneficial effects of the utility model:

[0014] 1. The utility model provides a feeding device for casting stainless steel joints, which can transport additives to the inside of the first rotating tube through the connecting tube, and the first rotating tube can transport the additives to multiple groups of feeding tubes to preliminarily expand the distribution area of ​​the additives inside the furnace. At the same time, the output end of the servo motor drives the gear set to drive the first rotating tube to rotate, and then synchronously drives the distribution tube to rotate in a circle to further expand the distribution area of ​​the additives inside the furnace. When the distribution tube rotates, it synchronously drives the second rotating tube to rotate. At this time, the gear engages and rotates around the ring gear, and then drives the second rotating tube to rotate in a circle, so that the additives can be more evenly distributed in all corners of the furnace, thereby improving the uniformity and extensiveness of the distribution of the additives, so as to reduce the changes in chemical composition and physical properties caused by uneven distribution of the additives, thereby improving the quality stability of the final product.

[0015] 2. The utility model provides a feeding device for casting stainless steel joints. By staggering and overlapping the feeding troughs between the second rotating plate and the first rotating plate, additives can flow out through more slots to speed up the feeding speed. When misaligned, only some of the slots are aligned, and the feeding speed will be slowed down accordingly. By controlling the speed of the servo motor, the feeding speed can be controlled to reduce the chemical reaction effect with the material in the furnace caused by feeding too fast or too slow. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a cross-sectional view of the present utility model;

[0019] Figure 3 This is a schematic diagram of the connection between the ring gear and the gear in the utility model;

[0020] Figure 4 This is a cross-sectional view of the adding box in the present invention;

[0021] Figure 5 This utility model Figure 4 A partial enlarged view of point A.

[0022] Legend:

[0023] 1. Furnace; 2. First rotating tube; 3. Connecting tube; 4. Adding box; 5. Gear set; 6. Servo motor; 7. Feeding tube; 8. Gear; 9. Second rotating tube; 10. Ring gear; 11. First rotating plate; 12. Second rotating plate; 13. Feed chute; 14. First rotating rod; 15. Stirring blade; 16. Second rotating rod; 17. Stirring rod; 18. First scraper; 19. Second scraper; 20. Observation window. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Specific examples are given below.

[0026] See also Figure 1-Figure 5 The utility model provides a feeding device for casting stainless steel joints, comprising a furnace 1, wherein a first rotating tube 2 is rotated and penetrated inside the top of the furnace 1; one end of the first rotating tube 2 is obliquely connected to multiple groups of feeding tubes 7, and the other end of the first rotating tube 2 is rotatably connected to a connecting tube 3; one end of the connecting tube 3 is fixedly connected to an adding box 4, and one side of the outer wall of the adding box 4 is connected to the outer wall of the furnace 1 through a bracket; the middle part of the outer wall of the first rotating tube 2 is driven by the output end of the servo motor 6 through a gear set 5; one end of the distribution tube 7 is rotatably connected to a second rotating tube 9; the second rotating tube 9 is a curved tube setting, and a gear 8 is installed in the middle of the outer wall of the end of the second rotating tube 9 connected to the distribution tube 7; a gear ring 10 is fixed to the top of the interior of the furnace 1, and the gear ring 10 and the multiple groups of gears 8 are meshed.

[0027] During operation, the addition box 4 is used to store additives, and the additives can be transported to the inside of the first rotating tube 2 through the connecting tube 3, and the first rotating tube 2 can transport the additives to the multi-component feeding tube 7 to preliminarily expand the distribution area of ​​the additives inside the furnace 1. At the same time, the output end of the servo motor 6 drives the gear set 5 to drive the first rotating tube 2 to rotate, and then synchronously drives the distribution tube 7 to rotate in a circle to further expand the distribution area of ​​the additives inside the furnace 1. When the distribution tube 7 rotates, it synchronously drives the second rotating tube 9 to rotate. At this time, the gear 8 engages and rotates around the ring gear 10, and then drives the second rotating tube 9 to rotate in a circle, so that the additives can be more evenly distributed in all corners of the furnace 1, thereby improving the uniformity and extensiveness of the distribution of the additives, so as to reduce the changes in chemical composition and physical properties caused by uneven distribution of additives, thereby improving the quality stability of the final product.

[0028] See also Figure 1-Figure 5 , one end of the first rotating tube 2 is fixedly connected to the first rotating plate 11, and one end of the second rotating tube 9 is fixedly connected to the second rotating plate 12; the top surface of the first rotating plate 11 and the bottom surface of the second rotating plate 12 are in contact with each other, and there are multiple groups of discharge troughs 13 correspondingly arranged around the top surface of the first rotating plate 11 and the inside of the second rotating plate 12; during operation, when the second rotating tube 9 rotates, it synchronously drives the second rotating plate 12 to rotate, so that a dynamic channel is formed between the second rotating plate 12 and the first rotating plate 11. When the discharge troughs 13 between the two are misaligned and overlap, additives can flow out through more slots, thereby accelerating the discharge speed. When misaligned, only some of the slots are aligned, and the discharge speed will slow down accordingly. By controlling the speed of the servo motor 6, the discharge speed can be controlled to reduce the chemical reaction effect with the material in the furnace 1 caused by too fast or too slow discharge.

[0029] See also Figure 1-Figure 2 A first rotating rod 14 is installed on one side of the outer wall of the second rotating tube 9; a plurality of stirring blades 15 are installed around one end of the first rotating rod 14; when working, the first rotating rod 14 cooperates with the stirring blades 15 to stir the inside of the furnace 1 when discharging additives, so as to break the static state between the materials, promote contact and reaction between the materials, and fully mix the additives with the materials in the furnace 1.

[0030] See also Figure 4-Figure 5A second rotating rod 16 is fixedly connected to the middle of the first rotating tube 2; a filter plate is installed at the bottom end of the adding box 4; one end of the second rotating rod 16 passes through the first rotating plate 11, the second rotating plate 12 and the inside of the filter plate and extends to the inside of the adding box 4; a plurality of stirring rods 17 are arranged around one end of the second rotating rod 16 located inside the adding box 4; during operation, when the second rotating rod 16 rotates with the first rotating tube 2, the stirring rod 17 at its end will stir inside the adding box 4 to mix the additives in the adding box, ensuring that the additives are in a fully mixed state before transportation or unloading, and the filter plate can filter out impurities or unqualified particles in the additives, thereby improving the purity and consistency of the additives and improving the quality of the final product.

[0031] See also Figure 4-Figure 5 The first scraper 18 and the second scraper 19 are respectively fixed to the second rotating rod 16; the scraping end surface of the first scraper 18 is in contact with the surface of the second rotating plate 12, and the scraping end surface of the second scraper 19 is in contact with the surface of the filter plate; when working, the design of the first scraper 18 and the second scraper 19 constitutes a cleaning system, which continuously scrapes the surface of the second rotating plate 12 and the filter plate by rotating with the second rotating rod 16, thereby improving the smooth operation and long-term stability of the system.

[0032] See also Figure 1 An observation window 20 is provided on one side of the furnace 1, and the observation window 20 is made of transparent material; when working, the operator can observe the situation inside the furnace 1 in real time through the observation window 20, such as the melting state of the material, the reaction process, the flame color, etc.

[0033] See also Figure 1 A rubber pad is installed at the bottom of the furnace 1, and the rubber pad is consistent in shape with the bottom of the furnace 1; when working, the rubber pad can reduce the indentations and cracks on the ground caused by the weight of the furnace itself, and can absorb and disperse the vibration energy generated when the furnace 1 is running.

[0034] Working principle: the adding box 4 is used to store additives, and the additives can be transported to the inside of the first rotating tube 2 through the connecting tube 3, and the first rotating tube 2 can transport the additives to the multi-component feeding tube 7 to preliminarily expand the distribution area of ​​the additives inside the furnace 1. At the same time, the output end of the servo motor 6 drives the gear set 5 to drive the first rotating tube 2 to rotate, and then synchronously drives the feeding tube 7 to rotate in a circle to further expand the distribution area of ​​the additives inside the furnace 1. When the feeding tube 7 rotates, it synchronously drives the second rotating tube 9 to rotate. At this time, the gear 8 engages and rotates around the gear ring 10, and then drives the second rotating tube 9 to rotate in a circle, so that the additives can be The additives can be more evenly distributed in every corner of the melting furnace 1, thereby improving the uniformity and extensiveness of the distribution of the additives, reducing the changes in chemical composition and physical properties caused by the uneven distribution of the additives, and thus improving the quality stability of the final product; when the second rotating tube 9 rotates, it synchronously drives the second rotating plate 12 to rotate, so that a dynamic channel is formed between the second rotating plate 12 and the first rotating plate 11. When the misalignment of the material discharge troughs 13 between the two coincides, the additives can flow out through more notches, thereby accelerating the material discharge speed. When misaligned, only some of the notches are aligned, and the material discharge speed will be slowed down accordingly. By controlling the speed of the servo motor 6, the material discharge speed can be controlled. The feeding speed is controlled to reduce the chemical reaction effect with the material in the furnace 1 caused by feeding too fast or too slow; the first rotating rod 14 cooperates with the stirring blade 15 to stir the inside of the furnace 1 when discharging the additive, so as to break the static state between the materials, promote the contact and reaction between the materials, and make the additive fully mixed with the material in the furnace 1; when the second rotating rod 16 rotates with the first rotating tube 2, the stirring rod 17 at its end will stir the inside of the adding box 4, mix the additive in the adding box, and ensure that the additive is in a fully mixed state before conveying or feeding, and the filter plate can filter out impurities or inconsistencies in the additive. The first scraper 18 and the second scraper 19 are designed to form a cleaning system, which continuously scrapes the surface of the second rotating plate 12 and the filter plate as the second rotating rod 16 rotates, thereby improving the smooth operation and long-term stability of the system; the observation window 20 allows the operator to observe the situation inside the furnace 1 in real time, such as the melting state of the material, the reaction process, the flame color, etc.; the rubber pad can reduce the indentation and cracks on the ground caused by the weight of the furnace itself, and can absorb and disperse the vibration energy generated when the furnace 1 is in operation.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A feeding device for casting a stainless steel joint, comprising a furnace (1), characterized in that: A first rotating tube (2) is rotated and penetrated inside the top of the furnace (1); one end of the first rotating tube (2) is connected to multiple groups of material pipes (7) by an inclined tube rotation, and the other end of the first rotating tube (2) is connected to a connecting tube (3); one end of the connecting tube (3) is fixedly connected to an addition box (4), and one side of the outer wall of the addition box (4) is connected to the outer wall of the furnace (1) through a bracket; the middle part of the outer wall of the first rotating tube (2) is connected to the output end of the servo motor (6) through a gear set (5); one end of the distribution pipe (7) is rotatably connected to a second rotating tube (9); the second rotating tube (9) is a curved tube setting, and a gear (8) is installed in the middle part of the outer wall of the end of the second rotating tube (9) connected to the distribution pipe (7); a gear ring (10) is fixedly connected to the top of the interior of the furnace (1), and the gear ring (10) and the multiple groups of gears (8) are meshed.

2. A feeding device for casting a stainless steel joint according to claim 1, characterized in that: One end of the first rotating tube (2) is fixedly connected to a first rotating plate (11), and one end of the second rotating tube (9) is fixedly connected to a second rotating plate (12); the top surface of the first rotating plate (11) and the bottom surface of the second rotating plate (12) are in contact with each other, and a plurality of groups of material discharge troughs (13) are correspondingly provided around the top surface of the first rotating plate (11) and the interior of the second rotating plate (12).

3. A feeding device for casting a stainless steel joint according to claim 1, characterized in that: A first rotating rod (14) is installed on one side of the outer wall of the second rotating tube (9); and a plurality of groups of stirring blades (15) are installed around one end of the first rotating rod (14).

4. A feeding device for casting a stainless steel joint according to claim 2, characterized in that: A second rotating rod (16) is fixedly connected to the middle of the first rotating tube (2); a filter plate is installed at the bottom end of the adding box (4); one end of the second rotating rod (16) passes through the first rotating plate (11), the second rotating plate (12) and the inside of the filter plate and extends into the inside of the adding box (4); a plurality of stirring rods (17) are arranged around one end of the second rotating rod (16) located inside the adding box (4).

5. A feeding device for casting a stainless steel joint according to claim 4, characterized in that: A first scraper (18) and a second scraper (19) are fixedly connected to the second rotating rod (16); the cleaning end surface of the first scraper (18) is in contact with the surface of the second rotating plate (12), and the cleaning end surface of the second scraper (19) is in contact with the surface of the filter plate.

6. A feeding device for casting a stainless steel joint according to claim 1, characterized in that: An observation window (20) is provided on one side of the melting furnace (1), and the observation window (20) is made of a transparent material.

7. A feeding device for casting a stainless steel joint according to claim 1, characterized in that: A rubber pad is installed at the bottom end of the melting furnace (1), and the rubber pad has the same shape as the bottom end of the melting furnace (1).