Device for detecting ink thickness of cover plate on line

Abstract

The utility model discloses a cover plate ink thickness on-line detection device, which comprises a working table, a cover plate ink thickness detection device, a detection device, a detection device and a control device, and is characterized in that the top of the working table is provided with an open slot in which a conveyor belt is arranged; the fixing frame is connected to the top of the workbench; the detection frame is mounted at the top of the workbench; the rotary manipulator module is located on one side of the workbench, a cleaning assembly is arranged on the fixing frame, and the cleaning assembly comprises a fixing block, a mounting block and a cleaning roller; the detection frame is provided with a detection assembly, and the detection assembly comprises a laser head, a positioning sensor and a display. According to the device for on-line detection of the ink thickness of the cover plate, the cleaning assembly is designed to clean the surface of the cover plate before detection, bad influences of dust and impurities on the detection precision are avoided, then the detection assembly is arranged to detect the ink thickness, defective products are taken away from the conveying belt, and the detection precision is improved. Products with substandard ink thickness can be quickly and automatically screened on line.

Description

Technical Field

[0001] The utility model relates to the technical field of ink detection, in particular to an online device for detecting the thickness of ink on a cover plate. Background Art

[0002] The cover plate serves as the product's protective cover and is also its most critical exterior feature. Ink is a crucial material and process for the cover plate's appearance. If the ink is printed too thinly, it can cause appearance defects such as light transmittance. If it is too thick, the ink step difference can be too large when attached to the display module, leading to poor lamination and bubbles. Therefore, the ink thickness often needs to be effectively controlled within the range of 8 to 15 μm. However, after printing, the ink is very thin and difficult to quickly detect on glass. Therefore, cover plate manufacturers are often unable to effectively control and promptly intercept abnormal ink thickness during the production process. Therefore, a device that can automatically detect and intercept abnormal ink thickness is designed. Utility Model Content

[0003] Based on this, it is necessary to provide an online device for detecting the ink thickness of the cover plate to address the above technical problems. By designing a cleaning component, the surface of the cover plate can be cleaned before detection to avoid the adverse effects of dust and impurities on the detection accuracy. Then, through the setting of the detection component, the thickness of the ink can be detected, and defective products can be removed from the conveyor belt, so as to realize the online rapid and automatic screening of products with substandard ink thickness.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] An online device for detecting the thickness of ink on a cover plate, comprising:

[0006] A workbench, wherein a slot is provided on the top of the workbench, and a conveyor belt is provided inside the slot;

[0007] A fixing frame connected to the top of the workbench;

[0008] A detection frame, the detection frame is installed on the top of the workbench;

[0009] A rotating manipulator module is located on one side of the workbench. A cleaning assembly is provided on the fixing frame. The cleaning assembly includes a fixing block, a mounting block, and a cleaning roller.

[0010] The detection frame is provided with a detection component, which includes a laser head, a positioning sensor and a display.

[0011] As a preferred embodiment of the online cover plate ink thickness detection device provided by the present invention, two motorized rollers are provided inside the slot, and the conveyor belt is located between the two motorized rollers, and a positioning fixture is provided on the conveyor belt.

[0012] As a preferred embodiment of the online cover plate ink thickness detection device provided by the utility model, the fixed frame is arranged in an inverted U-shaped structure, two fixed blocks are connected to the bottom of the fixed frame, a movable groove is opened inside the fixed block, and both ends of the cleaning roller are rotatably connected to the mounting blocks.

[0013] As a preferred embodiment of the online cover plate ink thickness detection device provided by the utility model, a movable block is slidably connected to the inside of the movable groove, the top of the mounting block extends into the movable groove and is connected to the lower surface of the movable block, and multiple movable springs are connected between the movable block and the movable groove.

[0014] As a preferred embodiment of the online cover plate ink thickness detection device provided by the utility model, the detection frame is arranged in an inverted U-shaped structure, a laser head is installed at the bottom of the detection frame, a positioning sensor is installed on the inner wall of one side of the detection frame, and the positioning sensor is on the same horizontal line as the conveyor belt.

[0015] As a preferred embodiment of the device for online detecting the thickness of ink on a cover plate provided by the present invention, a display is installed on the top of the detection frame.

[0016] As a preferred embodiment of the online cover plate ink thickness detection device provided by the utility model, the rotating manipulator module includes: a rotating module, a rotating rod, a telescopic rod and a suction cup. A rotating module is provided on one side of the workbench, and the top of the rotating module is connected to a rotating rod, and the rotating rod is located above the conveyor belt. A telescopic rod is installed at the bottom of the rotating rod, and the bottom of the telescopic rod is connected to a suction cup.

[0017] As a preferred embodiment of the online cover plate ink thickness detection device provided by the utility model, a plurality of suction nozzles are provided at the bottom of the suction cup, an air compressor is installed on the top of the rotating rod, a conduit is connected to the bottom of the air compressor, and the conduit is connected to the plurality of suction nozzles.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The utility model provides an online device for detecting the thickness of cover plate ink. The device places the cover plate to be detected on a positioning fixture and conveys it to the bottom of the fixing frame and the detection frame through a conveyor belt. The surface of the cover plate ink is cleaned and the thickness is detected after cleaning to ensure the accuracy of the detection. After the detection is completed, defective products are intercepted by a rotating manipulator module.

[0020] By designing a cleaning component, the cover surface is cleaned before testing to avoid the adverse effects of dust and impurities on the detection accuracy. Then, through the setting of the detection component, the thickness of the ink is detected, and defective products are removed from the conveyor belt, realizing the rapid and automatic screening of products with substandard ink thickness on the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the solutions in the present invention, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 A schematic diagram of the overall structure provided by the utility model;

[0023] Figure 2 This is a schematic diagram of the overall structure provided by the utility model from another angle;

[0024] Figure 3 A cross-sectional view of the overall structure provided by the utility model;

[0025] Figure 4 A side view of the overall structure provided by the utility model;

[0026] Figure 5 The utility model provides Figure 3 A in the enlarged view.

[0027] The markings in the figure are as follows:

[0028] Workbench; 101, slotting; 102, motorized roller; 103, conveyor belt;

[0029] Fixed frame; 201, fixed block; 202, movable slot; 203, movable spring; 204, movable block; 205, mounting block; 206, cleaning roller;

[0030] Detection frame; 301, laser head; 302, positioning sensor; 303, display;

[0031] Rotating module; 401, rotating rod; 402, telescopic rod; 403, suction cup; 404, suction nozzle; 405, air compressor; 406, catheter;

[0032] 5. Positioning fixture. DETAILED DESCRIPTION

[0033] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0034] As described in the background art, currently cover plate manufacturers are often unable to effectively control and promptly intercept abnormal ink thickness during the production process.

[0035] In order to solve this technical problem, the utility model provides an online device for detecting the thickness of ink on a cover plate, which is applied to ink thickness detection.

[0036] Specifically, please refer to Figure 1-5 , an online device for detecting the thickness of ink on a cover plate, comprising

[0037] A workbench 1, with a slot 101 on the top and a conveyor belt 103 inside the slot 101;

[0038] A fixing frame 2 is connected to the top of the workbench 1;

[0039] Detection rack 3, which is installed on the top of the workbench 1;

[0040] The rotating manipulator module is located on one side of the workbench 1. A cleaning assembly is provided on the fixed frame 2. The cleaning assembly includes: a fixed block 201, a mounting block 205 and a cleaning roller 206;

[0041] The detection frame 3 is provided with a detection component, which includes: a laser head 301 , a positioning sensor 302 and a display 303 .

[0042] The utility model provides an online device for detecting the ink thickness of cover plates. The device places the cover plate to be detected on a positioning fixture 5 and conveys it to the bottom of the fixing frame 2 and the detection frame 3 through a conveyor belt 103. The surface of the ink on the cover plate is cleaned and the ink thickness is detected after cleaning to ensure the accuracy of the detection. After the detection is completed, defective products are intercepted by a rotating manipulator module, and the cover plates that exceed the set range of ink thickness are removed from the conveyor belt 103, thereby realizing online rapid automatic screening of products whose ink thickness does not meet the standard.

[0043] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0044] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0045] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0046] Please refer to Figure 1-3 , an online device for detecting the ink thickness of a cover plate, comprising: a workbench 1, a slot 101 is provided on the top of the workbench 1, and a conveyor belt 103 is provided inside the slot 101; a fixed frame 2, the fixed frame 2 is connected to the top of the workbench 1; a detection frame 3, the detection frame 3 is installed on the top of the workbench 1; a rotating manipulator module, the rotating manipulator module is located on one side of the workbench 1, a cleaning component is provided on the fixed frame 2, the cleaning component includes: a fixed block 201, a mounting block 205 and a cleaning roller 206; a detection component is provided on the detection frame 3, the detection component includes: a laser head 301, a positioning sensor 302 and a display 303, two electric rollers 102 are provided inside the slot 101, and the conveyor belt 103 is located between the two electric rollers 102, and a positioning fixture 5 is provided on the conveyor belt 103.

[0047] When testing the ink thickness, the processed glass is placed with the ink side facing up in the positioning fixture 5. The electric roller 102 then rotates to drive the conveyor belt 103 to move, so that the conveyor belt 103 drives the positioning fixture 5 and the cover plate to be tested to be transported, and passes under the fixing frame 2 and the testing frame 3 to clean the ink on the surface of the cover plate and test its thickness.

[0048] The device for detecting the thickness of the cover plate ink on-line provided in Example 1 is further optimized, specifically, as follows Figure 1-5As shown, the fixing frame 2 is arranged in an inverted U-shaped structure, with two fixed blocks 201 connected to the bottom of the fixing frame 2, a movable groove 202 is opened inside the fixed block 201, both ends of the cleaning roller 206 are rotatably connected to the mounting blocks 205, the movable groove 202 is slidably connected to the movable block 204, the top of the mounting block 205 extends into the movable groove 202 and is connected to the lower surface of the movable block 204, and multiple movable springs 203 are connected between the movable block 204 and the movable groove 202.

[0049] When the positioning fixture 5 brings the cover plate to the bottom of the fixed frame 2, the cover plate contacts the cleaning roller 206. At this time, the cleaning roller 206 rotates to clean the dust and impurities on the ink on the surface of the cover plate, thereby ensuring the accuracy of the subsequent detection of the ink thickness on the cover plate surface and avoiding the presence of dust and impurities affecting the detection accuracy. When cleaning inks or covers of different thicknesses, the movable spring 203 is extended and retracted to enable the movable block 204 to slide in the movable groove 202, thereby changing the height position of the mounting block 205 and the cleaning roller 206. At the same time, the elastic force generated by the movable spring 203 acts on the mounting block 205, so that the mounting block 205 with the pending cleaning roller 206 only relies on the cover plate on the positioning fixture 5, thereby ensuring the cleaning effect.

[0050] The device for detecting the thickness of the cover plate ink on-line provided in Example 1 is further optimized, specifically, as follows Figure 1-5 As shown, the detection frame 3 is arranged in an inverted U-shaped structure, a laser head 301 is installed at the bottom of the detection frame 3, a positioning sensor 302 is installed on the inner wall of one side of the detection frame 3, and the positioning sensor 302 is on the same horizontal line as the conveyor belt 103, and a display 303 is installed on the top of the detection frame 3.

[0051] When the positioning fixture 5 drives the sample to be transported to the bottom of the detection frame 3, when the positioning sensor 302 senses the sample on the positioning fixture 5, the laser head 301 and the positioning sensor 302 are started, and the laser head 301 performs a laser scan on the curved surface of the glass surface in the X and Y directions on the track. After scanning, the scan data is transmitted to the display 303, and the scanned outline is displayed on the display 303. Then, whether the ink thickness is qualified is determined according to the ink thickness range input in advance on the display 303.

[0052] The online detection cover plate ink thickness device provided in Example 3 is further optimized, specifically, as follows Figure 1-5As shown, the rotating manipulator module includes: a rotating module 4, a rotating rod 401, a telescopic rod 402 and a suction cup 403. A rotating module 4 is provided on one side of the workbench 1. The top of the rotating module 4 is connected to the rotating rod 401, and the rotating rod 401 is located above the conveyor belt 103. The telescopic rod 402 is installed at the bottom of the rotating rod 401, and the bottom of the telescopic rod 402 is connected to the suction cup 403. A plurality of suction nozzles 404 are provided at the bottom of the suction cup 403. An air compressor 405 is installed on the top of the rotating rod 401, and the bottom of the air compressor 405 is connected to a conduit 406, and the conduit 406 is connected to the plurality of suction nozzles 404.

[0053] If the ink thickness is within the scanned range, it will be transported to the next workstation via the conveyor belt 103. If it exceeds the thickness range, the computer program will activate the rotating robot module. After the glass is completely moved to the appropriate position, the suction cup 403 extends downward to suck the glass. The robot then rotates and places the glass on the defective product tray to intercept it. At the same time, the equipment will alarm and notify the process and quality personnel to confirm and handle the problem on site.

[0054] When the positioning fixture 5 with the unqualified sample moves to the bottom of the suction cup 403, the suction cup 403 is driven down to the sample surface by the telescopic rod 402, and multiple suction nozzles 404 are brought into contact with the sample surface. Then, the air inside the suction nozzle 404 is extracted through the air compressor 405 and the conduit 406, so that the air pressure inside the suction nozzle 404 drops, generating suction to adsorb the unqualified sample. Then, the telescopic rod 402 retracts, and the unqualified sample is placed on the defective product tray through the rotating module 4.

[0055] The use process of the automatic column passing device provided by the utility model is as follows:

[0056] When testing the ink thickness, the processed glass is placed with the ink side facing up in the positioning fixture 5. The electric roller 102 then rotates to drive the conveyor belt 103 to move, so that the conveyor belt 103 drives the positioning fixture 5 and the cover plate to be tested to be transported, and thereby pass under the fixing frame 2 and the detection frame 3.

[0057] When the positioning fixture 5 brings the cover plate to the bottom of the fixed frame 2, the cover plate contacts the cleaning roller 206. At this time, the cleaning roller 206 rotates to clean the dust and impurities on the ink on the surface of the cover plate, thereby ensuring the accuracy of the subsequent detection of the ink thickness on the cover plate surface and avoiding the presence of dust and impurities affecting the detection accuracy. When cleaning inks or covers of different thicknesses, the movable spring 203 is extended and retracted to enable the movable block 204 to slide in the movable groove 202, thereby changing the height position of the mounting block 205 and the cleaning roller 206. At the same time, the elastic force generated by the movable spring 203 acts on the mounting block 205, so that the mounting block 205 with the pending cleaning roller 206 only relies on the cover plate on the positioning fixture 5, thereby ensuring the cleaning effect.

[0058] When the positioning fixture 5 drives the sample to be transported to the bottom of the detection frame 3, when the positioning sensor 302 senses the sample on the positioning fixture 5, the laser head 301 and the positioning sensor 302 are started, and the laser head 301 performs a laser scan on the curved surface of the glass surface in the X and Y directions on the track. After scanning, the scan data is transmitted to the display 303, and the scanned outline is displayed on the display 303. Then, whether the ink thickness is qualified is determined according to the ink thickness range input in advance on the display 303.

[0059] If the scanned ink thickness is qualified, it will be transported to the next workstation via the conveyor belt 103. When the positioning fixture 5 with the unqualified sample moves to the bottom of the suction cup 403, the suction cup 403 is driven down to the sample surface by the telescopic rod 402, and multiple suction nozzles 404 are brought into contact with the sample surface. Then, the air inside the suction nozzle 404 is extracted through the air compressor 405 and the conduit 406, so that the air pressure inside the suction nozzle 404 drops, generating suction to absorb the unqualified sample. Then, the telescopic rod 402 is retracted, and the unqualified sample is placed on the defective product tray through the rotating module 4.

[0060] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0061] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.

Claims

1. An online device for detecting the thickness of cover ink, characterized in that: It includes A workbench (1), wherein a slot (101) is provided on the top of the workbench (1), and a conveyor belt (103) is provided inside the slot (101); A fixing frame (2), the fixing frame (2) being connected to the top of the workbench (1); A detection frame (3), the detection frame (3) is installed on the top of the workbench (1); A rotating manipulator module, the rotating manipulator module being located on one side of the workbench (1); a cleaning assembly being provided on the fixing frame (2); the cleaning assembly comprising: a fixing block (201), a mounting block (205) and a cleaning roller (206); The detection frame (3) is provided with a detection component, which includes a laser head (301), a positioning sensor (302) and a display (303).

2. The device for online detection of cover plate ink thickness according to claim 1, characterized in that: Two motorized rollers (102) are provided inside the slot (101), and the conveyor belt (103) is located between the two motorized rollers (102). A positioning fixture (5) is provided on the conveyor belt (103).

3. The device for online detection of cover plate ink thickness according to claim 1, characterized in that: The fixing frame (2) is arranged in an inverted U-shaped structure, and two fixing blocks (201) are connected to the bottom of the fixing frame (2), and movable grooves (202) are provided inside the fixing blocks (201). Both ends of the cleaning roller (206) are rotatably connected to mounting blocks (205).

4. The device for online detection of cover plate ink thickness according to claim 3, characterized in that: A movable block (204) is slidably connected inside the movable groove (202), a top end of the mounting block (205) extends into the movable groove (202) and is connected to the lower surface of the movable block (204), and a plurality of movable springs (203) are connected between the movable block (204) and the movable groove (202).

5. The device for online detection of cover plate ink thickness according to claim 1, characterized in that: The detection frame (3) is arranged in an inverted U-shaped structure, a laser head (301) is installed at the bottom of the detection frame (3), a positioning sensor (302) is installed on the inner wall of one side of the detection frame (3), and the positioning sensor (302) and the conveyor belt (103) are on the same horizontal line.

6. The device for online detection of cover plate ink thickness according to claim 1, characterized in that: A display (303) is installed on the top of the detection frame (3).

7. The device for online detection of cover plate ink thickness according to claim 1, characterized in that: The rotary manipulator module comprises: a rotary module (4), a rotary rod (401), a telescopic rod (402) and a suction cup (403); a rotary module (4) is provided on one side of the workbench (1); a rotary rod (401) is connected to the top of the rotary module (4); the rotary rod (401) is located above the conveyor belt (103); a telescopic rod (402) is installed at the bottom of the rotary rod (401); and a suction cup (403) is connected to the bottom of the telescopic rod (402).

8. The device for online detection of cover plate ink thickness according to claim 7, characterized in that: A plurality of suction nozzles (404) are provided at the bottom of the suction cup (403), an air compressor (405) is installed at the top of the rotating rod (401), a conduit (406) is connected to the bottom of the air compressor (405), and the conduit (406) is connected to the plurality of suction nozzles (404).

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