Visual detection device for discharging of full-angle blasting bead dripping machine
By designing a full-angle visual inspection device for the discharge of the bead-making machine and adopting a combination of cameras and light source components, the problem of low efficiency of manual inspection is solved, automated visual inspection is achieved, production efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202422329650.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the current production of tobacco products, manual visual inspection is inefficient and cannot meet the needs of automated production lines, resulting in insufficient production efficiency.
A full-angle visual inspection device for the discharge of a bead-making machine is designed, which includes a bracket, a collection component and a light source component. Through the combination of a camera and a reflector, all-round visual information collection is achieved to replace manual inspection.
It realizes the automatic collection of all-round visual information, improves the detection efficiency, has a compact structure, is easy to install, and reduces the cost of use and maintenance.
Smart Images

Figure CN223346749U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tobacco product visual inspection equipment, in particular to a full-angle burst bead dripping machine discharge visual inspection device. Background Art
[0002] During tobacco product production, the appearance and properties of raw materials and finished products must be closely monitored to detect and identify any defects, ensuring both appearance and quality. Early on, this process was primarily accomplished through visual inspection by experienced workers. This manual process was inefficient, leading to excessive workload during continuous batch production. Furthermore, the establishment of dust-free, automated production lines and continuous operation hindered further improvements in production efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a full-angle visual inspection device for discharging materials of a bead-making machine, which is simple and reliable in structure, can replace manual labor, complete visual information collection, and is used to realize visual inspection, in combination with actual needs.
[0004] In order to achieve the above-mentioned purpose, the present utility model adopts the following technical solutions.
[0005] A full-angle burst bead drop machine discharge visual inspection device, comprising a bracket 1, a collection component 2, and a light source component 3;
[0006] The bracket 1 includes three mounting boxes 1 arranged in a circular array around the discharge pipe 9a of the bursting bead dripping machine. The three mounting boxes 1 are connected to the bursting bead dripping machine through a fixing seat 10 at the top.
[0007] The mounting box includes: a top plate 11, side plates 12, and a bottom plate 13; a plurality of side plates 12 are vertically connected to the bottom of the top plate 11 and connected at their lower ends through the bottom plate 13 to form a mounting cavity 1a; an observation window 1b is provided on the side plates of the mounting box facing upward toward the central axis of the annular array;
[0008] There are three acquisition components 2 and they are respectively arranged in three installation boxes 1, specifically including: a camera 20 arranged in a vertical direction, with the camera lens facing and close to the observation window 1b;
[0009] There are three light source assemblies 3 and they are respectively arranged corresponding to the three mounting boxes 1, specifically including: a light source 30 that emits light through the discharge pipe 9a and then emits it to the observation window 1b, a light source bracket 31 for connecting the light source 30 and the mounting box, and a reflector 32 arranged in the mounting cavity 1a opposite to the observation window 1b; the corresponding section of the discharge pipe 9a and the observation window 1b is made of transparent material, and the reflector 32 is used to reflect the light entering the observation window 1b to the camera lens.
[0010] A further improvement or preferred implementation scheme of the aforementioned full-angle bead-making machine discharge visual inspection device, wherein the fixing seat 10 is L-shaped, and a V-shaped upper connecting plate 101 is installed at the bottom of the fixing seat 10; the top plates 11 on the three installation boxes 1 are fixed to the bottom of the upper connecting plate by a bolt group; a V-shaped lower connecting plate 102 is provided below the three installation boxes 1, and the bottom plates 13 on the three installation boxes 1 are fixed to the top of the lower connecting plate 102 by a bolt group.
[0011] As a further improvement or preferred embodiment of the aforementioned full-angle burst bead dripping machine discharge visual inspection device, a ring rib plate 15 is provided in the middle of the installation box 1, and the ring rib plate 15 is connected to the outer side plates 12 by a bolt group.
[0012] A further improvement or preferred embodiment of the aforementioned full-angle bead-making machine discharge visual inspection device also includes an I-shaped reinforcement plate frame 16 arranged between adjacent top plates 11 and adjacent bottom plates 13; one horizontal arm of the reinforcement plate frame 16 extends to both sides and is connected to the two adjacent top plates 11 or the two adjacent bottom plates 13 through a bolt group, and the other horizontal arm is connected to the side plate 12 through a bolt group.
[0013] As a further improvement or preferred embodiment of the aforementioned full-angle bead-bursting drop-making machine discharge visual inspection device, the light source bracket 31 is connected to the side panels 12 on both sides by a bolt group.
[0014] Its beneficial effects are:
[0015] The full-angle bursting bead drop machine discharge visual inspection device of the present application can conveniently realize the acquisition of all-round visual information of the product, can effectively meet the visual inspection needs, and improve the inspection efficiency. At the same time, the overall structure of the device is compact, stable, and easy to install. The overall volume is small, the required installation space is small, and the use and maintenance costs are reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the front view of the full-angle burst bead dripping machine discharge visual inspection device;
[0017] Figure 2 This is an oblique view of the full-angle discharge visual inspection device of the bead-making machine;
[0018] Figure 3 This is a cross-sectional view of the full-angle discharge visual inspection device of the bead-making machine;
[0019] Figure 4 This is a schematic diagram of the internal structure of the full-angle burst bead dripping machine discharge visual inspection device Figure 1 ;
[0020] Figure 5 This is a schematic diagram of the internal structure of the full-angle burst bead dripping machine discharge visual inspection device Figure 2 ;
[0021] Figure 6 This is a schematic diagram of the internal structure of the full-angle burst bead dripping machine discharge visual inspection device Figure 3 ;
[0022] The reference numerals include:
[0023] Bracket 1, mounting cavity 1a, observation window 1b, fixing seat 10, upper connecting plate 101, lower connecting plate 102, top plate 11, side plate 12, bottom plate 13, ring rib plate 15, reinforcing plate frame 16, acquisition component 2, camera 20, light source component 3, light source bracket 31, light source 30, reflector 32, discharge pipe 9a. DETAILED DESCRIPTION
[0024] The present invention will be described in detail below with reference to specific embodiments.
[0025] The utility model provides a full-angle visual inspection device for the discharge of a bead-making machine, which is used for product quality inspection on a cigarette production line. Specifically, the device can collect full-angle visual information of the product so that the visual inspection equipment can obtain the appearance and shape information of the product in all directions, thereby facilitating the realization of automated product quality inspection and analysis.
[0026] like Figures 1 to 6 As shown, the core structure of the full-angle burst bead drop machine discharge visual inspection device of the present application includes a bracket 1 for supporting and fixing the entire device and connecting various functional structures, a collection component 2 for realizing all-round visual information collection, and a light source component 3 for providing sufficient light for the collection component 2 to ensure effective and complete information collection;
[0027] Among them, the bracket 1 includes three installation boxes 1 arranged in a circular array around the discharge pipe 9a of the bursting bead dripping machine, and the three installation boxes 1 are connected to the bursting bead dripping machine through the fixed seat 10 on the top; wherein the discharge pipe 9a can be based on the existing production line channel or a newly configured conveying structure.
[0028] like Figure 2 、 3 As shown, the main structural parts of the installation box include a top plate 11, side plates 12, and a bottom plate 13. Multiple side plates 12 are vertically connected to the bottom of the top plate 11 and the lower ends are connected through the bottom plate 13 to form an installation cavity 1a. The side plates of the installation box facing upward toward the central axis of the annular array are provided with observation windows 1b.
[0029] There are three acquisition components 2 and they are respectively arranged in three installation boxes 1, specifically including: a camera 20 arranged in a vertical direction, with the camera lens facing and close to the observation window 1b;
[0030] There are three light source assemblies 3 and they are respectively arranged corresponding to the three mounting boxes 1, specifically including: a light source 30 that emits light through the discharge pipe 9a and then emits it to the observation window 1b, a light source bracket 31 for connecting the light source 30 and the mounting box, and a reflector 32 arranged in the mounting cavity 1a opposite to the observation window 1b; the corresponding section of the discharge pipe 9a and the observation window 1b is made of transparent material, and the reflector 32 is used to reflect the light entering the observation window 1b to the camera lens.
[0031] The light source bracket 31 is connected to the side panels 12 on both sides by means of bolt groups.
[0032] To facilitate assembly and use, the fixing base 10 has an L-shaped structure, and a V-shaped upper connecting plate 101 is installed at the bottom of the fixing base 10; the top plates 11 on the three installation boxes 1 are fixed to the bottom of the upper connecting plate by a bolt group; a V-shaped lower connecting plate 102 is provided below the three installation boxes 1, and the bottom plates 13 on the three installation boxes 1 are fixed to the top of the lower connecting plate 102 by a bolt group.
[0033] Furthermore, in order to improve the installation strength and ensure the stability of the installation cavity structure, in this embodiment, a ring rib plate 15 is provided in the middle of the installation box 1, and the ring rib plate 15 is connected to the outer side plates 12 by a bolt group.
[0034] In particular, in order to facilitate installation and fixation and improve structural stability, it also includes an I-shaped reinforcement plate frame 16 arranged between adjacent top plates 11 and adjacent bottom plates 13; one horizontal arm of the reinforcement plate frame 16 extends to both sides and is connected to the two adjacent top plates 11 or the two adjacent bottom plates 13 through a bolt group, and the other horizontal arm is connected to the side plate 12 through a bolt group.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A full-angle visual inspection device for the discharge of a bead-making machine, characterized in that: It comprises a bracket (1), a collection component (2), and a light source component (3); The bracket (1) includes three mounting boxes arranged in a circular array around a discharge pipe (9a) of the bursting bead dripping machine, and the three mounting boxes are connected to the bursting bead dripping machine via a fixing seat (10) at the top; The installation box comprises: a top plate (11), side plates (12), and a bottom plate (13); a plurality of side plates (12) are vertically connected to the bottom of the top plate (11) and the lower ends are connected through the bottom plate (13) to form an installation cavity (1a); an observation window (1b) is provided on the side plate of the installation box facing upward toward the central axis of the annular array; There are three acquisition components (2) which are respectively arranged in three installation boxes, specifically comprising: a camera (20) arranged in a vertical direction, with the camera lens facing and close to the observation window (1b); There are three light source assemblies (3) which are respectively arranged corresponding to the three mounting boxes, and specifically include: a light source (30) that emits light through a discharge pipe (9a) and then emits light toward the observation window (1b); a light source bracket (31) for connecting the light source (30) and the mounting box; and a reflector (32) arranged in the mounting cavity (1a) opposite to the observation window (1b); the corresponding sections of the discharge pipe (9a) and the observation window (1b) are made of transparent material, and the reflector (32) is used to reflect the light incident in the observation window (1b) to the camera lens.
2. The full-angle bursting bead dripping machine discharge visual inspection device according to claim 1 is characterized in that: The fixing seat (10) is L-shaped, and a V-shaped upper connecting plate (101) is installed at the bottom of the fixing seat (10); the top plates (11) on the three installation boxes are fixed to the bottom of the upper connecting plate by a bolt group; a V-shaped lower connecting plate (102) is provided below the three installation boxes, and the bottom plates (13) on the three installation boxes are fixed to the top of the lower connecting plate (102) by a bolt group.
3. The full-angle bursting bead dripping machine discharge visual inspection device according to claim 1 is characterized in that: A ring rib plate (15) is provided in the middle of the installation box, and the ring rib plate (15) is connected to each outer side plate (12) via a bolt group.
4. The full-angle bursting bead dripping machine discharge visual inspection device according to claim 1 is characterized in that: It also includes an I-shaped reinforcement plate frame (16) disposed between adjacent top plates (11) and adjacent bottom plates (13); one horizontal arm of the reinforcement plate frame (16) extends to both sides and is connected to two adjacent top plates (11) or two adjacent bottom plates (13) via a bolt group, and the other horizontal arm is connected to the side plate (12) via a bolt group.
5. The full-angle bursting bead dripping machine discharge visual inspection device according to claim 1 is characterized in that: The light source bracket (31) is connected to the side panels (12) on both sides via a bolt group.