Multifunctional garment fabric inspection device

Abstract

The utility model belongs to the technical field of fabric inspection, and particularly relates to a multifunctional garment fabric inspection device which comprises a base and a CCD (charge coupled device) inspection mechanism, and further comprises a fixed upright post, a fixed seat; a transverse plate; the second movable mounting plate is movably connected to the transverse plate; the Y-direction adjusting mechanism is connected to the second movable mounting plate in a driving manner; the Z-direction adjusting mechanism is connected to the CCD inspection mechanism in a drivable mode and used for driving the CCD inspection mechanism to move in the Z-axis direction; according to the utility model, the Y-axis position of the CCD inspection mechanism can be adjusted through the Y-direction adjusting mechanism, and the Z-axis position of the CCD inspection mechanism can be adjusted through the Z-direction adjusting mechanism, so that different use requirements are met, and the device is suitable for fabrics with different widths and is wide in application range.

Description

Technical Field

[0001] The utility model belongs to the technical field of fabric inspection, and in particular relates to a multifunctional clothing fabric inspection device. Background Art

[0002] At present, the textile industry in China is a highly labor-intensive and foreign-dependent industry. Textile fabrics are the main textile products. However, during the production process of textile fabrics, defects are bound to exist in the fabrics. Therefore, textile fabrics must be inspected in order to detect defects and deal with them in a timely manner to improve the quality of textile fabrics.

[0003] Visual inspection is a common technology used for inspecting clothing fabrics. During the inspection process, one end of the inspection device is used to discharge the material and the other end is used to collect the material, and the fabric is inspected during the transfer process.

[0004] It was retrieved from the prior art that a Chinese utility model patent with authorization publication number CN221746045U discloses "a fabric inspection device", which includes a symmetrically arranged L-shaped base plate, a support plate arranged on the L-shaped base plate and two support frames, wherein the support plate is provided with a plurality of cloth winding shafts for rolling up the fabric, a transfer cylinder and a smoothing cylinder for smoothing out the wrinkles of the fabric are provided between the two L-shaped base plates, and a smoothing cylinder is provided between the two support frames.

[0005] Although the inspection devices in the prior art, including those mentioned above, can stably collect the fabric, in actual use, the lateral position of the inspection mechanism cannot be adjusted according to actual needs. When the fabric is wide, it is difficult to fully inspect the fabric.

[0006] In order to solve the above problems, the present invention proposes a multifunctional clothing fabric inspection device. Utility Model Content

[0007] In order to solve the above problems existing in the prior art, the utility model provides a multifunctional clothing fabric inspection device, which has the characteristics of being easy to use, easy to adjust and having high inspection accuracy.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multifunctional clothing fabric inspection device, comprising a base and a CCD inspection mechanism, wherein a material discharge roller and a material collection roller are respectively installed at both ends of the top surface of the base, and further comprising:

[0009] A fixed column, wherein the fixed column is fixed to the top surface of the base;

[0010] A fixing seat, the fixing seat being fixed to the top end of the fixing column;

[0011] a transverse plate fixed on the fixing seat;

[0012] A second movable mounting plate, the second movable mounting plate being movably connected to the transverse plate;

[0013] A Y-axis adjustment mechanism, the Y-axis adjustment mechanism being drivably connected to the second movable mounting plate and configured to drive the second movable mounting plate to move along the Y-axis direction, the CCD inspection mechanism being movably mounted on the second movable mounting plate;

[0014] A Z-direction adjustment mechanism is drivably connected to the CCD inspection mechanism and is used to drive the CCD inspection mechanism to move along the Z-axis direction.

[0015] As a preferred technical solution of the present invention, the CCD inspection mechanism includes:

[0016] A No. 1 movable mounting plate, on which a No. 1 driving block is fixed;

[0017] A No. 1 mounting frame, the No. 1 mounting frame being fixed to the top end of the outer side surface of the No. 1 movable mounting plate;

[0018] A CCD visual camera, wherein the CCD visual camera is fixed on the first mounting bracket;

[0019] A second mounting frame, the second mounting frame being fixed to the bottom end of the outer side surface of the first movable mounting plate;

[0020] An annular light source is fixed on the second mounting frame.

[0021] As a preferred technical solution of the present invention, the Y-axis adjustment mechanism includes:

[0022] A second drive block, the second drive block being fixed to the back side of the second movable mounting plate;

[0023] A No. 1 fixing plate, two No. 1 fixing plates being symmetrically fixed to the transverse plate;

[0024] A No. 1 threaded screw, the No. 1 threaded screw being rotatably mounted between the two No. 1 fixing plates, and the No. 1 threaded screw penetrating the No. 2 drive block and being connected to the No. 2 drive block by means of a threaded engagement;

[0025] A No. 1 servo motor is fixed on the No. 1 fixed plate and is used for driving the No. 1 threaded screw to rotate.

[0026] As a preferred technical solution of the present invention, the Y-axis adjustment mechanism further includes:

[0027] A No. 1 guide rod, wherein the two No. 1 guide rods are symmetrically fixed between the two No. 1 fixing plates, and the No. 1 guide rods pass through the No. 2 driving block.

[0028] As a preferred technical solution of the present invention, the Z-direction adjustment mechanism includes:

[0029] A second fixed plate, two of which are symmetrically fixed to the second movable mounting plate;

[0030] A second threaded screw, the second threaded screw being rotatably mounted between the two second fixing plates, and the second threaded screw passing through the first drive block and being connected to the first drive block by thread engagement;

[0031] A No. 2 servo motor is fixed on the No. 2 fixed plate and is used to drive the No. 2 threaded screw to rotate.

[0032] As a preferred technical solution of the present invention, the Z-direction adjustment mechanism further includes:

[0033] A No. 2 guide rod, wherein the two No. 2 guide rods are symmetrically fixed between the two No. 2 fixing plates, and the No. 2 guide rods pass through the No. 1 driving block.

[0034] As a preferred technical solution of the utility model, it also includes:

[0035] A fill light box is fixed to the top surface of the base and is located directly below the CCD inspection mechanism.

[0036] As a preferred technical solution of the present invention, there are two symmetrically distributed fixed columns, and fixed seats are fixed on the top ends of the two fixed columns, and the cross plate is fixed on the two fixed seats.

[0037] Compared with the prior art, the beneficial effects of the present invention are:

[0038] In the utility model, the Y-axis position of the CCD inspection mechanism can be adjusted by the Y-axis adjustment mechanism, and the Z-axis position of the CCD inspection mechanism can be adjusted by the Z-axis adjustment mechanism, so as to meet different usage needs, be applicable to fabrics of different widths, and have a wide range of applications.

[0039] Other additional advantages and beneficial effects of the present invention will be partially given in the following description, and partially become obvious from the following description, or be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0041] Figure 1 It is a structural diagram of the utility model;

[0042] Figure 2 This is a schematic diagram of the axonometric structure of the CCD inspection mechanism in the present utility model;

[0043] Figure 3 For this utility model Figure 1 Schematic diagram of the enlarged structure of the Z-axis adjustment mechanism.

[0044] In the figure: 1. Base; 2. Unloading roller; 3. Receiving roller; 4. CCD inspection mechanism; 41. No. 1 movable mounting plate; 42. No. 1 drive block; 43. No. 1 mounting frame; 44. CCD visual camera; 45. No. 2 mounting frame; 46. Ring light source; 5. Y-axis adjustment mechanism; 51. Fixed column; 52. Fixed seat; 53. Horizontal plate; 54. No. 2 movable mounting plate; 55. No. 2 drive block; 56. No. 1 fixed plate; 57. No. 1 threaded screw; 58. No. 1 servo motor; 59. No. 1 guide rod; 6. Z-axis adjustment mechanism; 61. No. 2 fixed plate; 62. No. 2 threaded screw; 63. No. 2 servo motor; 64. No. 2 guide rod; 7. Fill light box. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0046] See also Figure 1-Figure 3 The utility model provides the following technical solutions: a multifunctional clothing fabric inspection device, including a base 1 and a CCD inspection mechanism 4, with a discharge roller 2 and a receiving roller 3 respectively installed at both ends of the top surface of the base 1, and also including: a fixed column 51, a fixed seat 52, a horizontal plate 53, a second movable mounting plate 54, a Y-direction adjustment mechanism 5 and a Z-direction adjustment mechanism 6.

[0047] Further, by Figure 1As shown, in this embodiment, the fixed column 51 is fixed to the top surface of the base 1, the fixed seat 52 is fixed to the top of the fixed column 51, the cross plate 53 is fixed on the fixed seat 52, the second movable mounting plate 54 is movably connected to the cross plate 53, the Y-axis adjustment mechanism 5 is drivably connected to the second movable mounting plate 54, used to drive the second movable mounting plate 54 to move along the Y-axis direction, the CCD inspection mechanism 4 is movably mounted on the second movable mounting plate 54, and the Z-axis adjustment mechanism 6 is drivably connected to the CCD inspection mechanism 4, used to drive the CCD inspection mechanism 4 to move along the Z-axis direction. After adopting the above scheme, when in use, the material is fed by the unloading roller 2 and the material is collected by the collecting roller 3. During the collection process, the fabric passes through the CCD inspection mechanism 4 to capture the appearance image of the fabric and inspect the quality of the fabric. When necessary, the Y-axis adjustment mechanism 5 can be started to adjust the lateral position of the CCD inspection mechanism 4, and the Z-axis adjustment mechanism 6 can also be started to adjust the longitudinal position of the CCD inspection mechanism 4 to meet different usage needs. It is applicable to fabrics of different widths and has a wide range of applications.

[0048] Optionally, by Figure 1 and Figure 2 As shown, in this embodiment, the CCD inspection mechanism 4 includes: a movable mounting plate No. 1 41, a mounting frame No. 1 43, a CCD vision camera 44, a mounting frame No. 2 45 and an annular light source 46. A driving block No. 1 42 is fixed on the movable mounting plate No. 1 41, the mounting frame No. 1 43 is fixed to the top of the outer side surface of the movable mounting plate No. 1 41, the CCD vision camera 44 is fixed on the mounting frame No. 1 43, the mounting frame No. 2 45 is fixed to the bottom of the outer side surface of the movable mounting plate No. 1 41, and the annular light source 46 is fixed on the mounting frame No. 2 45. After adopting the above scheme, when in use, the CCD vision camera 44 is used to capture the appearance image of the fabric, and the annular light source 46 is used to fill the light for the CCD vision camera 44 to ensure that the captured image is clearer.

[0049] It should be noted that the interior of the annular light source 46 is a magnifying glass for magnifying the photographed area to make the inspection more accurate.

[0050] Optionally, by Figure 1As shown, in this embodiment, the Y-axis adjustment mechanism 5 includes: a No. 2 driving block 55, a No. 1 fixed plate 56, a No. 1 threaded screw 57 and a No. 1 servo motor 58. The No. 2 driving block 55 is fixed to the back of the No. 2 movable mounting plate 54, and the two No. 1 fixed plates 56 are symmetrically fixed on the horizontal plate 53. The No. 1 threaded screw 57 is rotatably installed between the two No. 1 fixed plates 56, and the No. 1 threaded screw 57 passes through the No. 2 driving block 55 and is connected to the No. 2 driving block 55 by threaded engagement. The No. 1 servo motor 58 is fixed on the No. 1 fixed plate 56 to drive the No. 1 threaded screw 57 to rotate. After adopting the above scheme, when in use, the No. 1 servo motor 58 is started to drive the No. 1 threaded screw 57 to rotate. Under the action of the threaded engagement, the No. 2 driving block 55 drives the CCD inspection mechanism 4 to move in the horizontal direction to adjust the horizontal position of the CCD inspection mechanism 4, so that wider fabrics can also be fully inspected.

[0051] Preferably, by Figure 1 As shown, in this embodiment, the Y-axis adjustment mechanism 5 also includes: a No. 1 guide rod 59, two No. 1 guide rods 59 are symmetrically fixed between the two No. 1 fixing plates 56, and the No. 1 guide rod 59 passes through the No. 2 drive block 55. After adopting the above scheme, when in use, the two No. 1 guide rods 59 are used to guide the No. 2 drive block 55, thereby improving the stability of the No. 2 drive block 55 and the CCD inspection mechanism 4.

[0052] Optionally, by Figure 1 and Figure 3 As shown, in this embodiment, the Z-axis adjustment mechanism 6 includes: a No. 2 fixed plate 61, a No. 2 threaded screw 62 and a No. 2 servo motor 63. The two No. 2 fixed plates 61 are symmetrically fixed on the No. 2 movable mounting plate 54. The No. 2 threaded screw 62 is rotatably installed between the two No. 2 fixed plates 61, and the No. 2 threaded screw 62 passes through the No. 1 drive block 42 and is connected to the No. 1 drive block 42 by threaded engagement. The No. 2 servo motor 63 is fixed on the No. 2 fixed plate 61 to drive the No. 2 threaded screw 62 to rotate. After adopting the above scheme, when in use, start the No. 2 servo motor 63 to drive the No. 2 threaded screw 62 to rotate. Under the action of the threaded engagement, the No. 1 drive block 42 drives the CCD inspection mechanism 4 to move in the vertical direction to adjust the initial height of the CCD inspection mechanism 4.

[0053] Preferably, by Figure 1 and Figure 3 As shown, in this embodiment, the Z-direction adjustment mechanism 6 also includes: a No. 2 guide rod 64, two No. 2 guide rods 64 are symmetrically fixed between the two No. 2 fixed plates 61, and the No. 2 guide rod 64 passes through the No. 1 drive block 42. After adopting the above scheme, when in use, the two No. 2 guide rods 64 are used to guide the No. 1 drive block 42, thereby improving the stability of the No. 1 drive block 42 and the CCD inspection mechanism 4.

[0054] Preferably, by Figure 1 As shown, in this embodiment, it also includes: a fill light box 7, the fill light box 7 is fixed to the top surface of the base 1, and the fill light box 7 is located directly below the CCD inspection mechanism 4. After adopting the above scheme, when in use, the fabric is further filled with light from below through the set fill light box 7, ensuring that the captured fabric image is clearer.

[0055] Preferably, by Figure 1 As shown, in this embodiment, there are two symmetrically distributed fixed columns 51, and fixed seats 52 are fixed on the top of the two fixed columns 51. The cross plate 53 is fixed on the two fixed seats 52 to ensure the stability of the cross plate 53.

[0056] It should be noted that the CCD vision camera 44, the ring light source 46, the No. 1 servo motor 58, the No. 2 servo motor 63 and the fill light box 7 are all conventional commercially available equipment with built-in power switches. Those skilled in the art can make conventional selections according to usage needs. Their working principles are common knowledge known to those skilled in the art and have been fully disclosed by the existing technology, so they will not be elaborated on in this article.

[0057] The circuit connection involved in the present invention is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.

[0058] Components not described in detail herein are prior art.

[0059] The working principle and use process of the utility model: When the inspection device of the utility model is used, the material is fed by the unloading roller 2 and the material is collected by the collecting roller 3. During the collection process, the appearance image of the fabric is captured by the CCD visual camera 44 to inspect the quality of the fabric;

[0060] When necessary, the No. 1 servo motor 58 is started to drive the No. 1 screw rod 57 to rotate. Under the action of the screw thread, the No. 2 driving block 55 drives the CCD inspection mechanism 4 to move in the horizontal direction, and the horizontal position of the CCD inspection mechanism 4 is adjusted, so that wider fabrics can also be fully inspected.

[0061] The second servo motor 63 can also be started to drive the second screw rod 62 to rotate. Under the action of the screw thread, the first driving block 42 drives the CCD inspection mechanism 4 to move in the vertical direction to adjust the initial height of the CCD inspection mechanism 4.

[0062] The utility model can adjust the Y-axis position of the CCD inspection mechanism 4 through the Y-axis adjustment mechanism 5, and can adjust the Z-axis position of the CCD inspection mechanism 4 through the Z-axis adjustment mechanism 6, so as to meet different usage needs, be applicable to fabrics of different widths, and have a wide range of applications.

[0063] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A multifunctional clothing fabric inspection device, comprising a base (1) and a CCD inspection mechanism (4), wherein a material discharge roller (2) and a material collection roller (3) are respectively installed at both ends of the top surface of the base (1), characterized in that: Also includes: A fixed column (51), wherein the fixed column (51) is fixed to the top surface of the base (1); A fixing seat (52), the fixing seat (52) being fixed to the top end of the fixing column (51); A transverse plate (53), wherein the transverse plate (53) is fixed on the fixing seat (52); A second movable mounting plate (54), the second movable mounting plate (54) being movably connected to the transverse plate (53); A Y-axis adjustment mechanism (5), the Y-axis adjustment mechanism (5) being drivably connected to the second movable mounting plate (54) for driving the second movable mounting plate (54) to move along the Y-axis direction, the CCD inspection mechanism (4) being movably mounted on the second movable mounting plate (54); A Z-direction adjustment mechanism (6) is drivably connected to the CCD inspection mechanism (4) and is used to drive the CCD inspection mechanism (4) to move along the Z-axis direction.

2. The multifunctional clothing fabric inspection device according to claim 1, characterized in that: The CCD inspection mechanism (4) comprises: A No. 1 movable mounting plate (41), on which a No. 1 driving block (42) is fixed; A No. 1 mounting frame (43), the No. 1 mounting frame (43) being fixed to the top end of the outer side surface of the No. 1 movable mounting plate (41); A CCD visual camera (44), wherein the CCD visual camera (44) is fixed on the first mounting frame (43); A second mounting frame (45), the second mounting frame (45) being fixed to the bottom end of the outer side surface of the first movable mounting plate (41); An annular light source (46), wherein the annular light source (46) is fixed on the second mounting frame (45).

3. The multifunctional clothing fabric inspection device according to claim 1, characterized in that: The Y-direction adjustment mechanism (5) comprises: A second drive block (55), the second drive block (55) being fixed on the back side of the second movable mounting plate (54); A number one fixing plate (56), wherein two number one fixing plates (56) are symmetrically fixed on the horizontal plate (53); A No. 1 threaded screw (57), the No. 1 threaded screw (57) being rotatably mounted between the two No. 1 fixing plates (56), and the No. 1 threaded screw (57) passing through the No. 2 drive block (55) and being connected to the No. 2 drive block (55) by screwing; A No. 1 servo motor (58), the No. 1 servo motor (58) is fixed on the No. 1 fixed plate (56), and is used to drive the No. 1 threaded screw (57) to rotate.

4. The multifunctional clothing fabric inspection device according to claim 3, characterized in that: The Y-direction adjustment mechanism (5) further comprises: A No. 1 guide rod (59), wherein the two No. 1 guide rods (59) are symmetrically fixed between the two No. 1 fixing plates (56), and the No. 1 guide rod (59) passes through the No. 2 driving block (55).

5. The multifunctional clothing fabric inspection device according to claim 2, characterized in that: The Z-direction adjustment mechanism (6) comprises: A second fixed plate (61), wherein the two second fixed plates (61) are symmetrically fixed on the second movable mounting plate (54); A second threaded screw (62), the second threaded screw (62) being rotatably mounted between the two second fixing plates (61), and the second threaded screw (62) passing through the first drive block (42) and being connected to the first drive block (42) by screwing; A No. 2 servo motor (63), the No. 2 servo motor (63) is fixed on the No. 2 fixed plate (61) and is used to drive the No. 2 threaded screw (62) to rotate.

6. The multifunctional clothing fabric inspection device according to claim 5, characterized in that: The Z-direction adjustment mechanism (6) further comprises: A second guide rod (64), wherein the two second guide rods (64) are symmetrically fixed between the two second fixing plates (61), and the second guide rods (64) pass through the first driving block (42).

7. The multifunctional clothing fabric inspection device according to claim 1, characterized in that: Also includes: A fill light box (7), the fill light box (7) is fixed to the top surface of the base (1), and the fill light box (7) is located directly below the CCD inspection mechanism (4).

8. The multifunctional clothing fabric inspection device according to claim 1, characterized in that: There are two fixed columns (51) symmetrically distributed, and a fixed seat (52) is fixed on the top of each of the two fixed columns (51), and the transverse plate (53) is fixed on the two fixed seats (52).

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