Magnetic shoe defect detection device
By designing a magnetic tile defect detection device and using infrared cameras and drive component structures to achieve automated detection, the problem of high defective rates caused by manual screening is solved, and detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422366512.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing magnetic tiles use manual observation when screening defective products, which leads to an increase in the defective rate.
A magnetic tile defect detection device was designed. It uses an infrared camera to scan the surface of the magnetic tile, combines a drive component and a turntable structure to achieve automated detection, and prompts workers with the defect location through a display.
It reduces the defective rate of manual screening, improves detection efficiency and accuracy, and reduces human errors.
Smart Images

Figure CN223346771U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic tiles, in particular to a magnetic tile defect detection device. Background Art
[0002] Magnetic tiles are magnetic components used in electric motors. They are typically made of permanent magnetic materials such as permanent ferrite and cobalt ferrite. These materials possess high magnetic properties, generating a strong magnetic field that enables the motor to operate properly. In a motor, the primary function of these tiles is to form the motor's magnetic poles, generating the magnetic field that drives the motor's rotation. These tiles are typically attached to the motor's rotor or stator. Their shape and arrangement may vary depending on the motor type and design requirements.
[0003] When screening defective products, existing magnetic tiles use manual observation to screen, which will lead to an increase in the defective rate. Utility Model Content
[0004] The utility model provides a magnetic tile defect detection device, which solves the technical problem that in the existing magnetic tiles, manual observation is used for screening during defective product screening, which leads to an increase in the defective rate.
[0005] In order to solve the above technical problems, the utility model provides a magnetic tile defect detection device, including a detection machine, a bottom plate welded to the bottom of the detection machine, an inspection slot provided on the front side of the bottom plate, a ventilation fan fixedly installed on the bottom side of the detection machine, a display movably installed on the top of the detection machine through a hinge, and a driving member installed on the back of the detection machine, a turntable installed on the inner side of the driving member, a side slot provided on the side of the turntable, and the side of the turntable movably connected to an electric push rod located on the inner side of the side slot, an extrusion head installed on the top end of the electric push rod, a rotating drum slidably installed in the detection slot provided on the front side of the detection machine, a protective cover movably installed on the front side of the rotating drum, and an observation slot located below the protective cover provided on the side of the rotating drum.
[0006] As a preferred technical solution of the present invention, a counter is fixedly installed on the top side of the detection machine.
[0007] As a preferred technical solution of the present invention, an infrared camera is installed on the side of the detection machine, and the infrared camera is electrically connected to the display.
[0008] As an optimal technical solution of the present invention, the driving part includes a mounting box, a motor, a driving wheel, a driven wheel, a mounting rod, a slider and a slide groove. The side of the mounting box is fixedly connected to the back of the detection machine, and the inner side of the mounting box is installed with a driving wheel located on the motor output shaft; the driving part is installed on the back of the detection machine, and the driving wheel is installed on the motor output shaft installed on the inner side of the mounting box in the driving part. The driving wheel is installed with the driven wheel connected to the mounting rod on the inner side through the slider and the slide groove. The mounting rod is installed in the middle of the turntable, and an extrusion head is installed on the top of the electric push rod installed on the side of the turntable. The extrusion head is located in the slot on the back of the rotating drum and is clamped in the slot, so that the rotating drum can rotate intermittently, and the infrared camera electrically connected to the display can scan the magnetic tile to determine whether there are defects on the surface of the magnetic tile.
[0009] As an optimal technical solution of the present invention, a detection groove is opened on the front side of the detection machine, and balls are embedded on the inner side of the detection groove; balls are embedded on the inner side of the detection groove on the front side of the detection machine, and several balls can make the rotating drum inside the detection groove run smoothly.
[0010] As a preferred technical solution of the present invention, a slot is provided at the bottom of the rotating drum, and the extrusion head is located inside the slot.
[0011] As a preferred technical solution of the present invention, the side of the driving wheel is equipped with a driven wheel through a slider and a slide groove, and the inner side of the driven wheel is equipped with a mounting rod fixedly connected to the middle of the inner side of the turntable.
[0012] As a preferred technical solution of the present invention, a lighting lamp is installed on the inner side of the observation groove.
[0013] Compared with the related art, the magnetic tile defect detection device provided by the present invention has the following advantages:
[0014] Beneficial effects:
[0015] The utility model provides a magnetic tile defect detection device. A detection groove is provided on the front side of a detection machine. Balls embedded in the detection groove are slidably connected to the side of a rotating drum, so that the rotating drum can remain stable during rotation.
[0016] 1. The utility model provides a magnetic tile defect detection device, which installs a driving part on the back of the detection machine, and installs a driving wheel on the output shaft of the motor installed on the inner side of the mounting box of the driving part. The driving wheel cooperates with the slider and the slide groove to install the driven wheel connected to the inner side of the mounting rod. The mounting rod is installed in the middle of the turntable, and the extrusion head is installed on the top of the electric push rod installed on the side of the turntable. The extrusion head is located in the slot on the back of the rotating drum and is clamped in the slot, which can make the rotating drum rotate intermittently. The infrared camera electrically connected to the display can scan the magnetic tile to determine whether there are defects on the surface of the magnetic tile. The display screen on the front of the display will prompt the workers to facilitate the workers to pick them out.
[0017] 2. The utility model provides a magnetic tile defect detection device, by embedding balls inside the detection groove on the front side of the detection machine, and a plurality of balls can make the rotating drum inside the detection groove run smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is the structural front view of the utility model;
[0019] Figure 2 This is a back view of the structure of the utility model;
[0020] Figure 3 This is an internal view of the structural drive component of the present utility model;
[0021] Figure 4 This is a diagram of the structural drive components of the present utility model;
[0022] Figure 5 This is a side view of the structural drum of the utility model;
[0023] Figure 6 This is a bottom view of the structural drum of the present utility model.
[0024] Numbers in the figure: 1. Detection machine; 2. Bottom plate; 3. Inspection slot; 4. Ventilation fan; 5. Detection slot; 6. Ball bearing; 7. Infrared camera; 8. Protective cover; 9. Rotating drum; 10. Card slot; 11. Display; 12. Driving part; 121. Mounting box; 122. Motor; 123. Driving wheel; 124. Driven wheel; 125. Mounting rod; 126. Slider; 127. Slide; 13. Turntable; 14. Side slot; 15. Electric push rod; 16. Extrusion head; 17. Counter; 18. Observation slot; 19. Lighting lamp. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] Depend on Figure 1-6The utility model provides a magnetic tile defect detection device, comprising a detection machine 1, a base plate 2 welded to the bottom of the detection machine 1, an inspection slot 3 provided on the front side of the base plate 2, a ventilation fan 4 fixedly installed on the bottom side of the detection machine 1, a display 11 movably installed on the top of the detection machine 1 through a hinge, and a driving member 12 installed on the back of the detection machine 1, a turntable 13 installed on the inner side of the driving member 12, a side slot 14 provided on the side of the turntable 13, and the side of the turntable 13 movably connected to an electric push rod 15 located on the inner side of the side slot 14, an extrusion head 16 installed on the top end of the electric push rod 15, a rotating drum 9 slidably installed in the detection slot 5 opened on the front of the detection machine 1, a protective cover 8 movably installed on the front of the rotating drum 9, and an observation slot 18 located below the protective cover 8 provided on the side of the rotating drum 9, and a lighting lamp 19 installed on the inner side of the observation slot 18.
[0027] A counter 17 is fixedly installed on the top side of the detection machine 1, an infrared camera 7 is installed on the side of the detection machine 1, and the infrared camera 7 is electrically connected to the display 11. The driving member 12 includes a mounting box 121, a motor 122, a driving wheel 123, a driven wheel 124, a mounting rod 125, a slider 126 and a slide 127. The side of the mounting box 121 is fixedly connected to the back of the detection machine 1, and the inner side of the mounting box 121 is installed with a driving wheel 123 located on the output shaft of the motor 122. The side of the driving wheel 123 is installed with the driven wheel 124 through the slider 126 and the slide 127. The inner side of the driven wheel 124 is installed with the A mounting rod 125 is fixedly connected to the middle part of the inner side of the turntable 13; the driving wheel 123 cooperates with the slide groove 127 to install the driven wheel 124 connected to the mounting rod 125 on the inner side. The mounting rod 125 is installed in the middle part of the turntable 13, and the extrusion head 16 is installed on the top of the electric push rod 15 installed on the side of the turntable 13. The extrusion head 16 is located in the card slot 10 on the back of the rotating drum 9 and is clamped in the card slot 10, which can make the rotating drum 9 rotate intermittently, and the infrared camera 7 electrically connected to the display 11 can scan the magnetic tile to determine whether there are defects on the surface of the magnetic tile. The display screen on the front of the display 11 will prompt the workers to facilitate the workers to pick them out.
[0028] A detection groove 5 is provided on the front side of the detection machine 1, and a ball 6 is embedded on the inner side of the detection groove 5; a detection groove 5 is provided on the front side of the detection machine 1, and the ball 6 embedded on the inner side of the detection groove 5 is slidably connected to the side of the rotating drum 9 to enable the rotating drum 9 to remain stable during rotation. A card slot 10 is provided at the bottom of the rotating drum 9, and the extrusion head 16 is located on the inner side of the card slot 10.
[0029] Working principle: First, turn on the display 11, and put the magnetic tiles into the inner side of the observation slot 18 inside the rotating drum 9 in sequence. The detection slot 5 is opened on the front side of the detection machine 1. The ball 6 embedded in the detection slot 5 is slidably connected with the side of the rotating drum 9 to keep the rotating drum 9 stable during the rotation process. The driving part 12 is installed on the back of the detection machine 1. The output shaft of the motor 122 installed inside the mounting box 121 of the driving part 12 is installed with a driving wheel 123. The driving wheel 123 is installed in the inner groove 127 through the slider 126. The driven wheel 124 is connected to the mounting rod 125 on the side, and the mounting rod 125 is installed in the middle of the turntable 13. The extrusion head 16 is installed on the top of the electric push rod 15 installed on the side of the turntable 13. The extrusion head 16 is located in the card slot 10 on the back of the rotating drum 9 and is clamped in the card slot 10, which can make the rotating drum 9 rotate intermittently. The infrared camera 7 electrically connected to the display 11 can scan the magnetic tile to determine whether there is any defect on the surface of the magnetic tile. The display screen on the front of the display 11 will prompt the workers to facilitate the workers to pick them out.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A magnetic tile defect detection device, comprising a detection machine (1), characterized in that: The bottom of the detection machine (1) is welded with a base plate (2), the front side of the base plate (2) is provided with an inspection slot (3), a ventilation fan (4) is fixedly installed on the bottom side of the detection machine (1), the top of the detection machine (1) is movably provided with a display (11) through a hinge, and the back of the detection machine (1) is provided with a driving member (12), the inner side of the driving member (12) is provided with a turntable (13), the side of the turntable (13) is provided with a side slot (14), and the side of the turntable (13) is movably connected to an electric push rod (15) located inside the side slot (14), and an extrusion head (16) is installed on the top end of the electric push rod (15), a rotating drum (9) is slidably installed in the detection slot (5) provided on the front side of the detection machine (1), a protective cover (8) is movably provided on the front side of the rotating drum (9), and an observation slot (18) located below the protective cover (8) is provided on the side of the rotating drum (9).
2. The magnetic tile defect detection device according to claim 1, characterized in that: A counter (17) is fixedly mounted on the top side of the detection machine (1).
3. The magnetic tile defect detection device according to claim 1, characterized in that: An infrared camera (7) is installed on the side of the detection machine (1), and the infrared camera (7) is electrically connected to the display (11).
4. The magnetic tile defect detection device according to claim 1, characterized in that: The driving member (12) comprises a mounting box (121), a motor (122), a driving wheel (123), a driven wheel (124), a mounting rod (125), a slider (126) and a slide groove (127); the side of the mounting box (121) is fixedly connected to the back of the detection machine (1), and the driving wheel (123) located on the output shaft of the motor (122) is installed on the inner side of the mounting box (121).
5. The magnetic tile defect detection device according to claim 1, characterized in that: A detection groove (5) is provided on the front side of the detection machine (1), and a ball (6) is embedded inside the detection groove (5).
6. The magnetic tile defect detection device according to claim 1, characterized in that: A slot (10) is provided at the bottom of the rotating drum (9), and the extrusion head (16) is located inside the slot (10).
7. The magnetic tile defect detection device according to claim 4, characterized in that: The side of the driving wheel (123) is mounted with a driven wheel (124) through a slider (126) and a slide groove (127), and the inner side of the driven wheel (124) is mounted with a mounting rod (125) fixedly connected to the middle part of the inner side of the turntable (13).
8. The magnetic tile defect detection device according to claim 1, characterized in that: An illuminating lamp (19) is installed inside the observation groove (18).