Distributing plate
By using a threading piece consisting of a ceramic wire ball and an outer ring on the distribution board, the problem of damage and wire breakage caused by the increased friction between the single wire and the through hole is solved, the friction is reduced and the effect of adapting to wires of different diameters is achieved, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422271995.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During the single-wire twisting process of the existing distribution board, the angle between the single wire and the through hole becomes smaller, resulting in increased friction, which is likely to damage the single wire or cause wire breakage, affecting production and product quality.
The threading piece consists of a ceramic wire ball and an outer ring body. The through-hole has arc transition treatment at both ends, and an oil storage tank and oil filling hole are provided inside the outer ring body. Lubricating oil is provided on the inner wall of the outer ring body. The ceramic wire ball can rotate inside the outer ring body. The cross-section of the outer ring body is hexagonal, and through holes are provided on the fixing plate, which correspond to the mounting holes one by one.
It reduces the friction between the single wire and the through hole, prevents single wire damage and breakage, adapts to wires of different diameters, facilitates the replacement of threading parts, and improves production efficiency and product quality.
Smart Images
Figure CN223347556U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire material production, in particular to a distribution board. Background Art
[0002] A stranded wire is a wire core formed by twisting together several single wires of the same or different diameters in a specific direction and according to certain rules. To ensure a rounded appearance and prevent wire breakage, each single wire must be separated according to specifications using a wire splitter before twisting. Currently used wire splitters are generally disc-shaped plates with a number of through-holes defined in a specific number and position. Multiple single wires are passed through these through-holes to prevent interference between the individual wires. However, during use, the single wires passing through the through-holes in the wire splitter can deflect during twisting. This reduces the angle between the single wire and one end of the through-hole, increasing friction between the single wire and the through-hole, which can damage the single wire or cause it to break, impacting production and product quality. Summary of the Invention
[0003] Therefore, the present invention is made in view of the above problems. The purpose of the present invention is to provide a wire splitter plate that can adjust the angle between the single wire and the through hole to reduce friction when the single wire's travel direction is deflected. The present invention achieves the above purpose through the following technical solutions:
[0004] A distribution board, comprising: a base plate, a threading piece, and a fixing plate;
[0005] There are multiple threading members, which are evenly distributed on the base plate through the fixing plate;
[0006] The threading member is composed of a ceramic threading ball and an outer ring body;
[0007] The ceramic wire-passing ball is provided with a through hole and both ends of the through hole are treated with arc transition. The outer ring body is mounted on the outer surface of the ceramic wire-passing ball. The thickness of the outer ring body is smaller than the diameter of the ceramic wire-passing ball. The cross-section of the outer ring body is hexagonal. An oil storage tank is provided on the inner side wall of the outer ring body. An oil filling hole connected to the oil storage tank is provided on the top surface of the outer ring body. Lubricating oil is stored in the oil storage tank. The outer ring body is located in the front section of the mounting hole, and the ceramic wire-passing ball can rotate within the outer ring body.
[0008] The fixing plate is disc-shaped, and multiple layers of through holes are concentrically arranged on the fixing plate, and the through holes are arranged in a one-to-one correspondence with the mounting holes.
[0009] Beneficial effects of the utility model:
[0010] 1. The ceramic wire-passing ball provided in the present invention also deflects when the traveling direction of the wire is deflected, so that the wire and the through hole always maintain a large angle to reduce friction.
[0011] 2. The threading piece provided in the present invention is a detachable replacement piece. When the part is worn or a threading piece with a different aperture needs to be replaced due to different diameters of the processed wires, the purpose of quick replacement can be achieved by removing the fixing plate.
[0012] 3. The outer ring of the utility model is provided with an oil storage groove to reduce the friction between the wire ball and the outer ring.
[0013] 4. The utility model can be matched with threading pieces of different specifications for wires of different specifications, and the threading pieces can be replaced by removing the fixing plate, which is convenient for later installation, disassembly and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural diagram of a distribution board.
[0015] Figure 2 This is the front view of the substrate.
[0016] Figure 3 This is a structural diagram of the threading parts.
[0017] Figure 4 This is the structure diagram of the outer ring.
[0018] Figure 5 This is the structural diagram of the fixed plate.
[0019] 100, base plate; 101, sleeve; 102, mounting hole; 200, ceramic wire ball; 300, outer ring; 301, oil storage tank; 302, oil filling hole; 400, fixing plate; 401, through hole. DETAILED DESCRIPTION
[0020] Preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that they can be easily implemented by those skilled in the art. However, the present invention may be implemented in various forms and is not limited to the embodiments described below. Furthermore, for a clearer description of the present invention, parts not connected to the present invention may be omitted from the accompanying drawings.
[0021] like Figures 1 to 5 As shown, a distribution board includes: a base plate 100, a threading member, and a fixing plate 400;
[0022] like Figure 1 、 Figure 2 As shown, the upper portion of the substrate 100 is disc-shaped, a sleeve 101 is provided on the lower end extension portion of the upper portion of the substrate 100, and multiple layers of mounting holes 102 are concentrically provided on the upper portion of the substrate 100. The mounting holes 102 (such as Figure 2Enlarged portion A) The front section has a hexagonal cross-section and the rear section has a circular cross-section. The diameter of the inscribed circle of the front section of the mounting hole 102 is larger than the diameter of the rear section. The upper portion of the base plate 100 is also provided with two concentric layers of screw holes.
[0023] like Figure 1 , Figure 3 , Figure 4 As shown, the threading member is located in the mounting hole 102 and is composed of a ceramic wire-passing ball 200 and an outer ring body 300. The ceramic wire-passing ball 200 is provided with a through hole, and both ends of the through hole are made into an arc transition treatment. The outer ring body 300 is sleeved on the outer surface of the ceramic wire-passing ball 200. The thickness of the outer ring body 300 is less than the diameter of the ceramic wire-passing ball 200. The cross-section of the outer ring body 300 is hexagonal. An oil storage tank 301 is provided on the inner side wall of the outer ring body 300. An oil filling hole 302 connected to the oil storage tank 301 is provided on the top surface of the outer ring body 300. Lubricating oil is stored in the oil storage tank 301. The outer ring body 300 is located in the front section of the mounting hole 102. The ceramic wire-passing ball 200 can rotate in the outer ring body 300. The through holes on the ceramic wire-passing ball 200 have different sizes and specifications, which can adapt to wires of different diameters.
[0024] like Figure 1 、 Figure 5 As shown, the fixing plate 400 is disc-shaped, and multiple layers of through holes 401 are concentrically arranged on the fixing plate 400. The through holes 401 correspond to the mounting holes 102 one by one. The cross-sectional diameter of the through holes 401 is consistent with the cross-sectional diameter of the rear section of the mounting holes 102. The fixing plate 400 is connected and fixed to the upper front end of the base 100 by screws.
[0025] The working principle of this utility model:
[0026] Pass multiple wires through the corresponding through holes on the ceramic wire-passing ball 200 to ensure that the lines of each single line do not interfere with each other. The wires on the ceramic wire-passing ball 200 will deflect in their travel direction when twisted. At this time, since the ceramic wire-passing ball 200 can rotate in the outer ring body 300, when the travel direction of the wire is deflected, the ceramic wire-passing ball 200 will also deflect, so that the wire and the through hole on the ceramic wire-passing ball 200 always maintain a large angle to reduce friction. When the diameter of the wire changes, it can be done by removing the fixing plate 400 and replacing the threading piece with a different aperture at the corresponding position.
Claims
1. A breakout board, comprising: Base plate (100), threading member, fixing plate (400); The invention is characterized in that: there are multiple threading members, which are evenly distributed on the base plate (100) through the fixing plate (400); The threading member is composed of a ceramic threading ball (200) and an outer ring body (300); The ceramic wire-passing ball (200) is provided with a through hole and both ends of the through hole are subjected to arc transition treatment. The outer ring body (300) is sleeved on the outer surface of the ceramic wire-passing ball (200). The thickness of the outer ring body (300) is less than the diameter of the ceramic wire-passing ball (200). The cross section of the outer ring body (300) is hexagonal. An oil storage tank (301) is provided on the inner side wall of the outer ring body (300). An oil injection hole (302) communicating with the oil storage tank (301) is provided on the top surface of the outer ring body (300). Lubricating oil is stored in the oil storage tank (301). The outer ring body (300) is located in the front section of the mounting hole (102). The ceramic wire-passing ball (200) can rotate in the outer ring body (300). The fixing plate (400) is disc-shaped, and multiple layers of through holes (401) are concentrically arranged on the fixing plate (400), and the through holes (401) are arranged in a one-to-one correspondence with the mounting holes (102).
2. A distribution board according to claim 1, characterized in that: The upper portion of the base plate (100) is disc-shaped, a sleeve (101) is provided on the lower end extension portion of the upper portion of the base plate (100), and multiple layers of mounting holes (102) are concentrically provided on the upper portion of the base plate (100).
3. A distribution board according to claim 2, characterized in that: The front section of the mounting hole (102) is hexagonal in cross section and the rear section is circular in cross section. The diameter of the inscribed circle of the front section of the mounting hole (102) is larger than the diameter of the rear section. The upper portion of the base plate (100) is also provided with two concentric layers of screw holes.
4. A distribution board according to claim 3, characterized in that: The cross-sectional diameter of the through hole (401) is consistent with the cross-sectional diameter of the rear section of the mounting hole (102), and the fixing plate (400) is connected and fixed to the upper front end of the base plate (100) by screws.
5. A distribution board according to claim 4, characterized in that: The threading member is located in the mounting hole (102).
6. A distribution board according to claim 5, characterized in that: The through holes on the ceramic wire-passing ball (200) have different sizes and specifications, and can adapt to wires of different diameters.