Jacking adsorption mechanism and tool circulation line

The lifting plate and suction cup of the jacking adsorption mechanism solve the problem of photovoltaic modules being moved during the disassembly and assembly process, achieving stable and efficient disassembly efficiency and meeting production capacity requirements.

CN223347762UActive Publication Date: 2025-09-16HUANSHENG NEW ENERGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422604991.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-16
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the disassembly and assembly process of photovoltaic modules, the photovoltaic modules are easily moved by the assembly, resulting in low disassembly efficiency.

Method used

A lifting and adsorption mechanism is adopted, including a lifting plate, a lifter and a suction cup. The suction cup is set on the lifting plate, and the lifter is connected to the lower side of the lifting plate. It is used to adsorb photovoltaic modules and drive the lifting plate to rise and fall to prevent the photovoltaic modules from being driven by the tooling.

Benefits of technology

It realizes the stable disassembly of photovoltaic modules, saves manpower, improves disassembly efficiency, meets the growing production capacity demand, has a simple structure, and is convenient and fast in disassembly and assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic module production, in particular to a jacking adsorption mechanism and a tool circulation line. The utility model provides a jacking adsorption mechanism which is used for a tool circulation line and comprises a lifting plate, a jacking device and a suction cup. The suction cup is arranged on the lifting plate and located on the upper side of the lifting plate. The jacking device is connected to the lifting plate and located on the lower side of the lifting plate. The sucker is used for adsorbing the photovoltaic module, and the jacking device is used for driving the lifting plate to lift. The jacking device drives the lifting plate to ascend until the sucking disc sucks the lower surface of the photovoltaic module, then the tool is disassembled, the photovoltaic module is prevented from being driven by the tool, stable disassembling is guaranteed, meanwhile, the photovoltaic module does not need to be manually supported, manpower is saved, efficiency is improved, and the increasing productivity requirement is met. Meanwhile, the driver drives the lifting plate to move so as to drive the suction cups to move, the structure is simple, and tool disassembly is convenient and fast.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a jacking adsorption mechanism and a tooling circulation line. Background Art

[0002] During the production of photovoltaic modules, a laminated structure consisting of cover glass, solar cells, and encapsulation film is laminated at high temperatures to fuse the layers together and form a single unit. Currently, prior to lamination, a tooling system is used to wrap the laminate around the edges. This prevents shifting of the layers during lamination and protects the edges of the laminate. Current tooling often utilizes a one-piece rectangular frame structure.

[0003] After lamination, removing the PV panels from the tooling is a critical step. Currently, whether removing the tooling from the PV panels manually or using automated tooling equipment, the PV panels can be dragged along by the tooling during the removal process, resulting in low removal efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a lifting adsorption mechanism and a tooling circulation line to solve the technical problem that photovoltaic modules are moved by the tooling during the tooling disassembly process, resulting in low disassembly efficiency.

[0005] In a first aspect, the utility model provides a lifting and adsorption mechanism for a tooling circulation line, the lifting and adsorption mechanism comprising: a lifting plate, a lifter and a suction cup;

[0006] The suction cup is arranged on the lifting plate, and the suction cup is located on the upper side of the lifting plate;

[0007] The jacking device is connected to the lifting plate, and the jacking device is located on the lower side of the lifting plate;

[0008] The suction cup is used for adsorbing photovoltaic components, and the lifter is used for driving the lifting plate to move up and down.

[0009] In an optional embodiment, a bull's eye wheel and a floating plate are further included;

[0010] The bull's eye wheel is arranged on the lifting plate, and the bull's eye wheel is located on the upper side of the lifting plate;

[0011] The floating plate is connected to the bull's eye wheel, the suction cup is arranged on the floating plate, and the suction cup is located on the upper side of the floating plate.

[0012] In an optional embodiment, a locking assembly is further included, wherein the locking assembly is used to lock the floating plate to limit the floating plate from floating.

[0013] In an optional embodiment, the locking assembly includes a locking slide, a V-shaped locking seat and a locking shaft;

[0014] A pair of locking slides are provided on the lifting plate, and the floating plate is located between the pair of locking slides;

[0015] The two ends of the V-shaped locking seat are respectively connected to a pair of sliders of the locking slide;

[0016] One end of the locking shaft is connected to the floating plate, and the other end is located between the two ends of the V-shaped locking seat.

[0017] In an optional embodiment, a locking ring groove is provided on the outer edge of the locking shaft, and the locking ring groove corresponds to the turning point of the V-shaped locking seat, so that the turning point of the V-shaped locking seat can be inserted into the locking ring groove.

[0018] In an optional embodiment, it further comprises an L-shaped counterweight plate, and the L-shaped counterweight plate is provided at both opposite ends of the floating plate;

[0019] One end of the L-shaped counterweight plate is connected to the floating plate, and the other end of the L-shaped counterweight plate is located at the lower side of the floating plate and is suspended in the air.

[0020] In an optional embodiment, the locking assembly is provided at both opposite ends of the floating plate.

[0021] In an optional embodiment, a suction cup seat is further included, and the suction cup seat is arranged on the floating plate;

[0022] The suction cup is connected to the suction cup seat.

[0023] In an optional embodiment, it further includes a position adjustment seat and a position adjustment slide;

[0024] The adjustment seat is connected to the slider of the adjustment slide, the lifter is arranged on the adjustment seat, and the lifter is located on the lower side of the adjustment seat, and the lifting plate is located on the upper side of the adjustment seat;

[0025] The lifting rod of the lifting device is passed through the position adjustment seat, and the end of the lifting rod is connected to the lifting plate.

[0026] In a second aspect, the present invention provides a tooling circulation line, comprising the jacking and adsorption mechanism described in any one of the aforementioned embodiments.

[0027] Compared with the existing technology, the technical advantages of the lifting adsorption mechanism and tooling circulation line provided by the utility model are:

[0028] The jacking and adsorption mechanism provided by the utility model is used for a tooling circulation line. The jacking and adsorption mechanism includes: a lifting plate, a lifter and a suction cup; the suction cup is arranged on the lifting plate, and the suction cup is located on the upper side of the lifting plate; the lifter is connected to the lifting plate, and the lifter is located on the lower side of the lifting plate; the suction cup is used to adsorb photovoltaic components, and the lifter is used to drive the lifting plate to rise and fall.

[0029] The lifting and adsorption mechanism is arranged below the tooling and photovoltaic modules to be disassembled. When the tooling and photovoltaic modules are disassembled, the lifter drives the lifting plate to rise until the suction cup sucks the lower surface of the photovoltaic module. At this time, the tooling is disassembled to prevent the photovoltaic modules from being driven by the tooling, ensuring stable disassembly. At the same time, there is no need to manually support the photovoltaic modules, saving manpower, improving efficiency, and meeting the growing production capacity demand. At the same time, the driver drives the lifting plate to move and then drives the suction cup to move. The structure is simple and the tooling can be disassembled conveniently and quickly.

[0030] The tooling circulation line provided by the present invention includes the above-mentioned jacking and adsorption mechanism. Therefore, the technical advantages and effects achieved by it include the technical advantages and effects achieved by the above-mentioned jacking and adsorption mechanism, which will not be elaborated here.

[0031] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0033] Figure 1 A schematic diagram of the installation of the lifting and adsorption mechanism provided in an embodiment of the present utility model;

[0034] Figure 2 This is a schematic structural diagram of the lifting and adsorption mechanism provided in an embodiment of the utility model.

[0035] Icon: 1-lifting plate; 2-suction cup; 3-floating plate; 4-locking slide; 5-V-type locking seat; 6-L-type counterweight plate; 7-suction cup seat; 8-positioning seat; 9-positioning slide; 10-lifting rod; 11-lifting adsorption mechanism. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0038] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0039] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0040] The present invention will be further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.

[0041] Specific structure such as Figure 1 and Figure 2 shown.

[0042] This embodiment provides a lifting and adsorption mechanism 11, which is used for a tooling circulation line. The lifting and adsorption mechanism 11 includes: a lifting plate 1, a lifter and a suction cup 2; the suction cup 2 is arranged on the lifting plate 1, and the suction cup 2 is located on the upper side of the lifting plate 1; the lifter is connected to the lifting plate 1, and the lifter is located on the lower side of the lifting plate 1; the suction cup 2 is used to adsorb photovoltaic components, and the lifter is used to drive the lifting plate 1 to rise and fall.

[0043] In this embodiment, the lifting and adsorption mechanism 11 is arranged below the tooling and photovoltaic components to be disassembled. When the tooling and the photovoltaic components are disassembled, the lifter drives the lifting plate 1 to rise until the suction cup 2 sucks the lower surface of the photovoltaic component. At this time, the tooling is disassembled to avoid the photovoltaic components being driven by the tooling, ensuring stable disassembly. At the same time, there is no need to manually support the photovoltaic components, saving manpower, improving efficiency, and meeting the growing production capacity demand. At the same time, the driver drives the lifting plate 1 to move and then drives the suction cup 2 to move. The structure is simple and the tooling is convenient and quick to disassemble.

[0044] The optional technical solution of this embodiment also includes a bull's eye wheel and a floating plate 3; the bull's eye wheel is arranged on the lifting plate 1, and the bull's eye wheel is located on the upper side of the lifting plate 1; the floating plate 3 is connected to the bull's eye wheel, and the suction cup 2 is arranged on the floating plate 3, and the suction cup 2 is located on the upper side of the floating plate 3.

[0045] In this embodiment, when the lifting plate 1 rises, the bull's-eye wheel drives the floating plate 3 upward, which in turn drives the suction cup 2 upward until the suction cup 2 is attached to the photovoltaic module. Because the suction cup 2 is set on the floating plate 3, when the suction cup 2 contacts the photovoltaic module, the suction cup 2 floats according to the inclination of the photovoltaic module's lower surface via the floating plate 3, allowing the suction cup 2 to adapt to the inclination of the photovoltaic module, avoiding damage to the photovoltaic module caused by the suction cup 2 contacting the photovoltaic module at a single angle. At the same time, the structure is simple, the cost is low, and it is easy to install and remove.

[0046] An optional technical solution of this embodiment further includes a locking assembly, which is used to lock the floating plate 3 to limit the floating plate 3 from floating.

[0047] In this embodiment, after the suction cup 2 is completely adsorbed on the photovoltaic module, the floating plate 3 is locked by the locking assembly to prevent the floating plate 3 from floating, thereby limiting the movement of the suction cup 2, and further keeping the position of the suction cup 2 and the photovoltaic module fixed, making it easier to disassemble the tooling.

[0048] In the optional technical solution of this embodiment, the locking assembly includes a locking slide 4, a V-shaped locking seat 5 and a locking shaft; a pair of locking slides 4 are provided on the lifting plate 1, and the floating plate 3 is located between the pair of locking slides 4; the two ends of the V-shaped locking seat 5 are respectively connected to the sliders of a pair of locking slides 4; one end of the locking shaft is connected to the floating plate 3, and the other end is located between the two ends of the V-shaped locking seat 5.

[0049] In this embodiment, the V-shaped locking seat 5 moves toward the locking shaft through the locking slide 4 until the locking shaft is stuck at the turning point of the V-shaped locking seat 5, so that the locking shaft cannot move, thereby limiting the floating of the floating plate 3. The structure is simple and the locking effect is stable.

[0050] This embodiment is not limited thereto, and the locking component may also be a locking pin, which is provided on the floating plate 3 and the lifting plate 1 and can also limit the floating of the floating plate 3 .

[0051] In an optional technical solution of this embodiment, a locking ring groove is provided on the outer edge of the locking shaft, and the locking ring groove corresponds to the turning point of the V-shaped locking seat 5, so that the turning point of the V-shaped locking seat 5 can be inserted into the locking ring groove.

[0052] In this embodiment, when the V-shaped locking seat 5 moves toward the locking shaft, the turning point of the V-shaped locking seat 5 can be stuck in the locking ring groove, which can limit the locking shaft in multiple directions and further improve the locking effect of the floating plate 3.

[0053] The optional technical solution of this embodiment also includes an L-shaped counterweight plate 6, and an L-shaped counterweight plate 6 is provided at both opposite ends of the floating plate 3; one end of the L-shaped counterweight plate 6 is connected to the floating plate 3, and the other end of the L-shaped counterweight plate 6 is located on the lower side of the floating plate 3 and is suspended in the air.

[0054] In this embodiment, the L-shaped counterweight plate 6 is provided to ensure that the floating plate 3 does not suddenly float a large amount when floating, thereby ensuring that the suction cup 2 can be stably adsorbed on the photovoltaic module.

[0055] In an optional technical solution of this embodiment, locking components are provided at both opposite ends of the floating plate 3 to improve the locking effect of the floating plate 3 .

[0056] In an optional technical solution of this embodiment, a suction cup seat 7 is further included, which is arranged on the floating plate 3; the suction cup 2 is connected to the suction cup seat 7. The suction cup 2 is connected to the floating plate 3 through the suction cup seat 7, which ensures the stability of the connection of the suction cup 2 and is convenient for disassembly.

[0057] The optional technical solution of this embodiment also includes a positioning seat 8 and a positioning slide 9; the positioning seat 8 is connected to the slider of the positioning slide 9, the jack is arranged on the positioning seat 8, and the jack is located on the lower side of the positioning seat 8, and the lifting plate 1 is located on the upper side of the positioning seat 8; the lifting rod 10 of the jack is passed through the positioning seat 8, and the end of the lifting rod 10 is connected to the lifting plate 1.

[0058] In this embodiment, the position adjusting seat 8 moves on the position adjusting slide 9, which can drive the jacking device and the lifting plate 1 to move together, making the overall position adjustment convenient and improving applicability.

[0059] The present embodiment provides a tooling circulation line, comprising the above-mentioned lifting and adsorption mechanism 11. Therefore, the technical advantages and effects achieved by the tooling circulation line include the technical advantages and effects achieved by the above-mentioned lifting and adsorption mechanism 11, which will not be repeated here.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A lifting adsorption mechanism for a tooling circulation line, characterized in that: The lifting and adsorption mechanism (11) comprises: a lifting plate (1), a lifter and a suction cup (2); The suction cup (2) is arranged on the lifting plate (1), and the suction cup (2) is located on the upper side of the lifting plate (1); The jacking device is connected to the lifting plate (1), and the jacking device is located on the lower side of the lifting plate (1); The suction cup (2) is used for adsorbing photovoltaic modules, and the lifter is used for driving the lifting plate (1) to move up and down.

2. The lifting adsorption mechanism according to claim 1, characterized in that: Also included are a bull's eye wheel and a floating plate (3); The bull's eye wheel is arranged on the lifting plate (1), and the bull's eye wheel is located on the upper side of the lifting plate (1); The floating plate (3) is connected to the bull's eye wheel, the suction cup (2) is arranged on the floating plate (3), and the suction cup (2) is located on the upper side of the floating plate (3).

3. The lifting adsorption mechanism according to claim 2, characterized in that: It also comprises a locking assembly, which is used to lock the floating plate (3) to limit the floating of the floating plate (3).

4. The lifting and adsorption mechanism according to claim 3, characterized in that: The locking assembly comprises a locking slide (4), a V-shaped locking seat (5) and a locking shaft; A pair of locking slides (4) are provided on the lifting plate (1), and the floating plate (3) is located between the pair of locking slides (4); The two ends of the V-shaped locking seat (5) are respectively connected to a pair of sliders of the locking slide (4); One end of the locking shaft is connected to the floating plate (3), and the other end is located between the two ends of the V-shaped locking seat (5).

5. The lifting and adsorption mechanism according to claim 4, characterized in that: The outer edge of the locking shaft is provided with a locking ring groove, and the locking ring groove corresponds to the turning point of the V-shaped locking seat (5), so that the turning point of the V-shaped locking seat (5) can be inserted into the locking ring groove.

6. The lifting adsorption mechanism according to claim 2, characterized in that: It also includes an L-shaped counterweight plate (6), and the L-shaped counterweight plate (6) is provided at both opposite ends of the floating plate (3); One end of the L-shaped counterweight plate (6) is connected to the floating plate (3), and the other end of the L-shaped counterweight plate (6) is located on the lower side of the floating plate (3) and is suspended in the air.

7. The lifting and adsorption mechanism according to claim 3, characterized in that: The locking components are provided at both opposite ends of the floating plate (3).

8. The lifting and adsorption mechanism according to claim 2, characterized in that: It also includes a suction cup seat (7), which is arranged on the floating plate (3); The suction cup (2) is connected to the suction cup seat (7).

9. The lifting and adsorption mechanism according to any one of claims 1 to 8, characterized in that: It also includes a position adjustment seat (8) and a position adjustment slide (9); The positioning seat (8) is connected to the slider of the positioning slide (9), the jack is arranged on the positioning seat (8), and the jack is located on the lower side of the positioning seat (8), and the lifting plate (1) is located on the upper side of the positioning seat (8); The lifting rod (10) of the lifting device is passed through the position adjustment seat (8), and the end of the lifting rod (10) is connected to the lifting plate (1).

10. A tooling circulation line, characterized in that: It comprises the lifting and adsorption mechanism (11) according to any one of claims 1 to 9.