Full-automatic wire soldering production equipment

Abstract

The utility model relates to the technical field of data line production, in particular to full-automatic wire soldering production equipment. Comprising a machine table, a wire feeding device arranged on the machine table, an outer layer peeling device used for peeling the outer layer of a wire, a core wire peeling device used for peeling the core wire of the wire, and a tin soldering device used for welding the wire into a finished product. The detection device is used for detecting the finished products; and the feeding manipulator is used for transferring the finished products. According to the utility model, automatic production and manufacturing of data lines are realized, the intelligent degree is high, the working efficiency and the working quality are improved, and the rapid production requirements of modern data lines are met.

Description

Technical Field

[0001] The utility model relates to the technical field of data line production, in particular to a fully automatic wire soldering production device. Background Art

[0002] In a broad sense, a data cable refers to a communication cable that electrically connects various electronic devices and transmits data, or serves as a connecting channel or bridge for communication between devices. In a narrower sense, a data cable refers to a specialized data transmission cable categorized by device interface standards, encompassing interface standards, supported transmission functions, and related technical requirements. Mobile phone data cables, in particular, have diverse interface standards and specifications. These cables include both power and data cables, enabling both charging and connection to electronic devices. Traditional data cable manufacturing typically involves manual stripping and soldering, but this is labor-intensive, inefficient, and poorly produced, making it difficult to meet the rapid production demands of modern data cables. Utility Model Content

[0003] The purpose of this utility model is to address the deficiencies of the existing technology and provide a fully automatic wire soldering production equipment to realize the automated production and manufacturing of data cables with a high degree of intelligence, improve work efficiency and work quality, and meet the rapid production needs of modern data cables.

[0004] To achieve the above-mentioned purpose, the utility model provides a fully automatic wire soldering production equipment, including a machine, a wire loading device arranged on the machine, an outer layer peeling device for peeling the outer layer of the wire, a core wire peeling device for peeling the core wire of the wire, a soldering device for welding the wire into a finished product, a detection device for detecting the finished product, and a feeding robot for transferring the finished product.

[0005] Preferably, the core wire stripping device includes a first base, an upper stripping assembly and a lower stripping assembly movably arranged on the first base, a first drive for driving the upper stripping assembly and the lower stripping assembly to move closer to or away from each other, and a second drive connected to the first drive. A clamping assembly is provided on the front side of the upper stripping assembly and the lower stripping assembly, and the clamping assembly is used to clamp the wire to be stripped, so that the upper stripping assembly and the lower stripping assembly can strip the wire clamped by the clamping assembly.

[0006] Preferably, the upper peeling assembly includes an upper connecting plate, a first lifting cylinder arranged on the upper connecting plate, an upper sliding seat driven by the first lifting cylinder, and an upper blade arranged on the upper sliding seat, and a material sensor is provided at one end of the upper sliding seat close to the upper blade.

[0007] Preferably, the lower peeling assembly includes a lower connecting plate, a lower sliding seat arranged on the lower connecting plate, and a lower blade arranged on the lower sliding seat.

[0008] Preferably, the clamping assembly includes a mounting frame, a clamping cylinder arranged on the mounting frame, and a clamping trough driven and connected to the clamping cylinder. A mounting seat is provided on the outer side of the mounting frame, a sensor plate is provided on one side of the mounting seat, and a sensor used in conjunction with the sensor plate is provided on the other side of the mounting seat. A hinge pin is provided at the connection between the sensor plate and the mounting seat.

[0009] Preferably, the soldering device includes a frame, a pushing assembly arranged on the frame, a welding assembly arranged on the frame, a wire clamping assembly used in conjunction with the welding assembly, and a feeding assembly movably arranged between the pushing assembly and the welding assembly. The wire clamping assembly is used to clamp the wire input by an external carrier, and the feeding assembly is used to transport the terminal pushed by the pushing assembly to the wire clamping assembly, so that the welding assembly fixes the wire solder on the terminal.

[0010] Preferably, the wire clamping assembly includes a first lifting seat, a second lifting cylinder drivingly connected to the first lifting seat, a wire clamping seat arranged on the first lifting seat, and a wire clamping groove arranged on the wire clamping seat, and the second lifting cylinder drives the wire clamping groove to move up and down relative to the frame through the first lifting seat.

[0011] Preferably, the pushing assembly includes a second base, a driving seat movably arranged on the second base, a first pushing cylinder drivingly connected to the driving seat, a second pushing cylinder arranged on the driving seat, and a pushing plate drivingly connected to the second pushing cylinder, the second base is provided with a pushing trough slidingly connected to the pushing plate, and a feeding trough is provided on the side of the second base close to the pushing trough.

[0012] Preferably, the feeding assembly includes a transfer seat, a transfer cylinder driven by the transfer seat, a feeding seat movably arranged on the transfer seat, a feeding cylinder driven by the feeding seat, a pneumatic finger arranged on the feeding seat, and a clamping block arranged at the output end of the pneumatic finger.

[0013] Preferably, the welding assembly includes a second lifting seat, a ball screw connected to the second lifting seat, a driving motor connected to the ball screw, an adjustment seat arranged on the second lifting seat, and a soldering iron tip arranged on the adjustment seat. The driving motor is connected to the second lifting seat through the ball screw to move the soldering iron tip up and down relative to the frame.

[0014] The beneficial effects of the utility model include realizing the automated production and manufacturing of data cables with a high degree of intelligence, improving work efficiency and work quality, and meeting the rapid production needs of modern data cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural diagram of the present utility model.

[0016] Figure 2 This is a structural schematic diagram of the core wire stripping device of the present utility model.

[0017] Figure 3 This is a schematic diagram of the exploded structure of the core wire stripping device of the present invention.

[0018] Figure 4 This is a schematic structural diagram of the material clamping assembly of the present utility model.

[0019] Figure 5 This is a schematic structural diagram of the soldering device of the present invention.

[0020] Figure 6 This is a schematic structural diagram of the pusher assembly of the present utility model.

[0021] Figure 7 This is a schematic structural diagram of the welding assembly and wire clamping assembly of the present utility model.

[0022] Figure 8 This is a schematic structural diagram of the feeding assembly of the present utility model.

[0023] Reference numerals include:

[0024] 1——Machine 2——Wire feeding device 3——Outer layer peeling device

[0025] 4——Core stripping device 41——First base

[0026] 42 - Upper peeling assembly 421 - Upper connecting plate 422 - First lifting cylinder

[0027] 423——Upper sliding seat 424——Upper blade 425——Material sensor

[0028] 43——Lower peeling assembly 431——Lower connecting plate 432——Lower sliding seat

[0029] 433——Lower blade

[0030] 44 - First drive 45 - Second drive

[0031] 46——Clamping assembly 461——Mounting frame 462——Clamping cylinder

[0032] 463—— Material clamping groove 464—— Mounting seat 465—— Induction plate

[0033] 466——Sensor 467——Hinge pin

[0034] 5——Soldering device 51——Frame

[0035] 52——Pushing assembly 521——Second base 522——Drive seat

[0036] 523——First push cylinder 524——Second push cylinder 525——Push plate

[0037] 526——Push chute 527——Feed chute

[0038] 53——Welding assembly 531——Second lifting seat 532——Ball screw

[0039] 533——Drive motor 534——Adjustment seat 535——Soldering iron tip

[0040] 54——Wire clamp assembly 541——First lifting seat 542——Second lifting cylinder

[0041] 543——Wire clamp seat 544——Wire clamp slot

[0042] 55——Feeding assembly 551——Transfer seat 552——Transfer cylinder

[0043] 553——Feeding seat 554——Feeding cylinder 555——Pneumatic finger

[0044] 556——Clamping block

[0045] 6——Detection device 7——Feeding robot. DETAILED DESCRIPTION

[0046] The present invention is described in detail below with reference to the accompanying drawings.

[0047] like Figures 1 to 8 As shown, the utility model is a fully automatic wire soldering production equipment, including a machine 1, a wire feeding device 2 arranged on the machine 1, an outer layer peeling device 3 for peeling the outer layer of the wire, a core wire peeling device 4 for peeling the core wire of the wire, a soldering device 5 for welding the wire into a finished product, a detection device 6 for detecting the finished product and a feeding robot 7 for transferring the finished product.

[0048] During operation, the external data line is transported to the machine 1 through the wire feeding device 2. First, the outer skin of the data line is automatically stripped by the outer layer stripping device 3 to reveal the position of the core wire. Then, the outer skin of the core wire is automatically stripped by the core wire stripping device 4 to reveal the position of the metal connecting wire. Then, the terminal is transported by the soldering device 5 and the terminal and the metal connecting wire are welded and fixed to form a finished product. The finished product is subjected to corresponding electrical testing by the detection device 6, such as whether the data line can be connected and work normally, the current and voltage changes of the data line when working, etc. Finally, the finished products are divided into qualified products and unqualified products by the feeding robot 7, and are moved out of the machine 1 and placed separately. The wire feeding device 2, outer layer stripping device 3, detection device 6, and feeding robot 7 are all prior art, and their specific structures and working principles are not described in detail here. The specific structure and working principle of the wire feeding device 2 can be found in patent application number CN202321244686.X, entitled "A Cable Feeding and Cutting Device," and the specific structure and working principle of the outer layer stripping device 3 can be found in patent application number CN202321253988.3, ​​entitled "A Cable Stripping Device." This utility model realizes the automated production and manufacturing of data cables with a high degree of intelligence, improves work efficiency and quality, and meets the rapid production needs of modern data cables.

[0049] The core wire stripping device 4 of this embodiment includes a first base 41, an upper stripping component 42 and a lower stripping component 43 movably arranged on the first base 41, a first driver 44 for driving the upper stripping component 42 and the lower stripping component 43 to move closer to or away from each other, and a second driver 45 driven by the first driver 44. A clamping component 46 is provided on the front side of the upper stripping component 42 and the lower stripping component 43. The clamping component 46 is used to clamp the wire to be stripped, so that the upper stripping component 42 and the lower stripping component 43 can strip the wire clamped by the clamping component 46. Specifically, during operation, the data cable is loaded on an external carrier and transferred to the position of the clamping component 46 via the carrier. The two ends of the data cable are passed through the clamping component 46. The position of the data cable body is clamped and fixed by the clamping component 46, so that the core wires at both ends of the data cable are exposed between the upper stripping component 42 and the lower stripping component 43. The first driver 44 is then used to drive the upper stripping component 42 and the lower stripping component 43 to move up and down and approach the position of the core wire, thereby effectively cutting the outer insulation layer of the core wire. Then, the second driver 45 is used to drive the first driver 44 to move backward, so that the upper stripping component 42 and the lower stripping component 43 synchronously drive the cut outer insulation layer to completely strip the core wire, thereby completing the automatic stripping of the core wire. Since the first driver 44, the second driver 45, the upper stripping component 42 and the lower stripping component 43 are all electrically connected to the PLC system, each step of the stripping work is precisely controlled, the force is uniform, and the working precision is high. Through the coordinated cutting operation of the upper stripping component 42 and the lower stripping component 43, the core wire is ensured to be uniformly stressed, and the structure of the core wire is protected while cutting off the outer insulation layer, thereby improving production quality.

[0050] The upper stripping assembly 42 of this embodiment includes an upper connecting plate 421, a first lifting cylinder 422 disposed on the upper connecting plate 421, an upper sliding seat 423 drivingly connected to the first lifting cylinder 422, and an upper blade 424 disposed on the upper sliding seat 423. A material sensor 425 is provided on one end of the upper sliding seat 423 near the upper blade 424. Specifically, the first driver 44 is drivingly connected to the upper connecting plate 421, driving the first lifting cylinder 422 to move up and down via the upper connecting plate 421, which helps the first lifting cylinder 422 further drive the upper sliding seat 423 to move up and down, achieving a segmented lifting drive. Furthermore, the upper blade 424 is driven by the upper sliding seat 423 to accurately cut the insulation layer at the top of the core wire. The material sensor 425 can accurately sense the position of the core wire and feedback it to the PLC system. The PLC system then accurately controls the cutting depth of the upper blade 424, effectively severing the outer skin of the core wire with high cutting accuracy.

[0051] The lower stripping assembly 43 of this embodiment includes a lower connecting plate 431, a lower sliding seat 432 disposed on the lower connecting plate 431, and a lower blade 433 disposed on the lower sliding seat 432. Specifically, a first driver 44 is drivingly connected to the lower connecting plate 431, driving the lower sliding seat 432 to move up and down via the lower connecting plate 431, and then driving the lower blade 433 via the lower sliding seat 432 to accurately cut the insulation layer at the bottom of the core wire, thereby achieving high cutting efficiency.

[0052] The clamping assembly 46 of this embodiment includes a mounting frame 461, a clamping cylinder 462 arranged on the mounting frame 461, and a clamping groove 463 driven and connected to the clamping cylinder 462. A mounting seat 464 is provided on the outer side of the mounting frame 461, a sensing plate 465 is provided on one side of the mounting seat 464, and a sensor 466 used in conjunction with the sensing plate 465 is provided on the other side of the mounting seat 464. A hinge pin 467 is provided at the connection between the sensing plate 465 and the mounting seat 464. Specifically, the mounting frame 461 is installed on the external machine 1, the clamping cylinder 462 is installed on the mounting frame 461, and the sensing piece 465 swings left and right around the mounting seat 464 through the hinge pin 467. When the carrier loaded with the data cable moves to the position below the clamping groove 463, the carrier touches and rotates the sensing piece 465. The sensing piece 465 is used to trigger the sensor 466. The sensor 466 can use the infrared sensor 466 of the existing technology. When the sensing piece 465 rotates to the position of the sensor 466, the sensor 466 is triggered to work. At this time, the sensor 466 sends a work instruction to the clamping cylinder 462 to command the clamping cylinder 462 to start working, so that the clamping cylinder 462 drives the clamping groove 463 to move downward and clamp the fixed position of the data cable body on the carrier, effectively avoiding the position displacement of the data cable during the peeling process.

[0053] The soldering device 5 of this embodiment includes a frame 51, a pushing assembly 52 arranged on the frame 51, a welding assembly 53 arranged on the frame 51, a wire clamping assembly 54 used in conjunction with the welding assembly 53, and a feeding assembly 55 movably arranged between the pushing assembly 52 and the welding assembly 53. The wire clamping assembly 54 is used to clamp the wire input by an external carrier, and the feeding assembly 55 is used to transport the terminal pushed by the pushing assembly 52 to the wire clamping assembly 54, so that the welding assembly 53 fixes the wire solder on the terminal. Specifically, when working, the wire input by the external carrier is first clamped and fixed by the wire clamping component 54, and then the terminal is transported to the pushing component 52 through the external vibration disk. The terminal is then pushed forward to the feeding component 55 through the pushing component 52, and the feeding component 55 then moves the terminal to the wire clamping component 54, so that the welding component 53 can accurately fix the wire solder on the terminal. The whole process is unmanned, and the various components work in a high degree of coordination, and the work is efficient and smooth, which effectively saves labor costs, realizes automatic fixation of wire position and automatic delivery of terminals, has a high degree of automation, facilitates rapid soldering work, and improves production efficiency and production quality.

[0054] The wire clamping assembly 54 of this embodiment includes a first lifting seat 541, a second lifting cylinder 542 drivingly connected to the first lifting seat 541, a wire clamping seat 543 disposed on the first lifting seat 541, and a wire clamping groove 544 disposed on the wire clamping seat 543. The second lifting cylinder 542 drives the wire clamping groove 544 to move up and down relative to the frame 51 through the first lifting seat 541. Specifically, the second lifting cylinder 542 drives the first lifting seat 541 to move up and down relative to the frame 51, and the wire clamping seat 543 is disposed on the first lifting seat 541, and the wire clamping groove 544 is disposed on the wire clamping seat 543. This facilitates the wire clamping assembly 54 to drive the wire clamping groove 544 to move up and down relative to the frame 51, and utilizes the multiple slots of the wire clamping groove 544 to clamp and separate the multiple core wire positions of the fixed data cable, thereby facilitating soldering of the multiple core wires.

[0055] The pushing assembly 52 of this embodiment includes a second base 41, a driving base 522 movably arranged on the second base 41, a first pushing cylinder 523 drivingly connected to the driving base 522, a second pushing cylinder 524 arranged on the driving base 522, and a pushing plate 525 drivingly connected to the second pushing cylinder 524. The second base 41 is provided with a pushing groove 526 slidingly connected to the pushing plate 525, and the second base 41 is provided with a feeding groove 527 on the side close to the pushing groove 526. Specifically, the first pushing cylinder 523 drives the driving seat 522 to move forward, and also drives the second pushing cylinder 524 set on the driving seat 522 to move forward. The second pushing cylinder 524 further drives the pushing plate 525 to move forward, realizing segmented pushing work, effectively increasing the moving stroke, and moving smoothly and quickly. The external vibration disk inputs the terminal into the pushing groove 526 through the feed groove 527, and then pushes the terminal to slide directionally along the pushing groove 526 through the pushing plate 525, with good guidance, thereby realizing the direct pushing of the terminal to the feeding component 55, and the pushing efficiency is high.

[0056] The feeding assembly 55 of this embodiment includes a transfer seat 551, a transfer cylinder 552 drivingly connected to the transfer seat 551, a feeding seat 553 movably disposed on the transfer seat 551, a feeding cylinder 554 drivingly connected to the feeding seat 553, a pneumatic finger 555 disposed on the feeding seat 553, and a clamping block 556 disposed at the output end of the pneumatic finger 555. Specifically, the transfer cylinder 552 drives the transfer seat 551 to move forward and backward, and the feeding cylinder 554 drives the feeding seat 553 to move up and down, which helps the pneumatic finger 555 drive the clamping block 556 to open or close, thereby accurately picking up and placing the terminals and accurately transferring the terminals between the pushing assembly 52 and the welding assembly 53, thereby improving feeding efficiency.

[0057] The soldering assembly 53 of this embodiment includes a second lifting base 531, a ball screw 532 connected to the second lifting base 531, a drive motor 533 drivingly connected to the ball screw 532, an adjustment base 534 disposed on the second lifting base 531, and a soldering iron tip 535 disposed on the adjustment base 534. The drive motor 533 is drivingly connected to the second lifting base 531 via the ball screw 532 to enable the soldering iron tip 535 to move up and down relative to the frame 51. Specifically, the drive motor 533 drives the second lifting base 531 up and down via the ball screw 532, thereby driving the adjustment base 534 disposed on the second lifting base 531 up and down, and further driving the soldering iron tip 535 up and down relative to the frame 51. After the soldering iron tip 535 is tinned, the data cable and the terminal can be better soldered and fixed.

[0058] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.

Claims

1. A fully automatic wire soldering production equipment, characterized by: The invention comprises a machine platform, a wire feeding device arranged on the machine platform, an outer layer peeling device for peeling the outer layer of the wire, a core wire peeling device for peeling the core wire of the wire, a soldering device for welding the wire into finished products, a detection device for detecting the finished products and a feeding robot for transferring the finished products.

2. The fully automatic wire soldering production equipment according to claim 1, characterized in that: The core wire stripping device includes a first base, an upper stripping assembly and a lower stripping assembly movably arranged on the first base, a first drive for driving the upper stripping assembly and the lower stripping assembly to move closer to or away from each other, and a second drive connected to the first drive. A clamping assembly is provided on the front side of the upper stripping assembly and the lower stripping assembly, and the clamping assembly is used to clamp the wire to be stripped so that the upper stripping assembly and the lower stripping assembly can strip the wire clamped by the clamping assembly.

3. The fully automatic wire soldering production equipment according to claim 2, characterized in that: The upper peeling assembly includes an upper connecting plate, a first lifting cylinder arranged on the upper connecting plate, an upper sliding seat driven by the first lifting cylinder, and an upper blade arranged on the upper sliding seat. A material sensor is provided at one end of the upper sliding seat close to the upper blade.

4. The fully automatic wire soldering production equipment according to claim 2, characterized in that: The lower peeling assembly includes a lower connecting plate, a lower sliding seat arranged on the lower connecting plate, and a lower blade arranged on the lower sliding seat.

5. The fully automatic wire soldering production equipment according to claim 2, characterized in that: The material clamping assembly includes a mounting frame, a material clamping cylinder arranged on the mounting frame, and a material clamping trough driven and connected to the material clamping cylinder. A mounting seat is provided on the outer side of the mounting frame, a sensor plate is provided on one side of the mounting seat, and a sensor used in conjunction with the sensor plate is provided on the other side of the mounting seat. A hinge pin is provided at the connection between the sensor plate and the mounting seat.

6. The fully automatic wire soldering production equipment according to claim 1, characterized in that: The soldering device includes a frame, a pushing assembly arranged on the frame, a welding assembly arranged on the frame, a wire clamping assembly used in conjunction with the welding assembly, and a feeding assembly movably arranged between the pushing assembly and the welding assembly. The wire clamping assembly is used to clamp the wire input by an external carrier, and the feeding assembly is used to transport the terminal pushed by the pushing assembly to the wire clamping assembly, so that the welding assembly fixes the wire solder on the terminal.

7. The fully automatic wire soldering production equipment according to claim 6, characterized in that: The wire clamping assembly includes a first lifting seat, a second lifting cylinder drivingly connected to the first lifting seat, a wire clamping seat arranged on the first lifting seat, and a wire clamping groove arranged on the wire clamping seat. The second lifting cylinder drives the wire clamping groove to move up and down relative to the frame through the first lifting seat.

8. The fully automatic wire soldering production equipment according to claim 6, characterized in that: The pushing assembly includes a second base, a driving base movably arranged on the second base, a first pushing cylinder drivingly connected to the driving base, a second pushing cylinder arranged on the driving base, and a pushing plate drivingly connected to the second pushing cylinder. The second base is provided with a pushing trough slidingly connected to the pushing plate, and a feeding trough is provided on the side of the second base close to the pushing trough.

9. The fully automatic wire soldering production equipment according to claim 6, characterized in that: The feeding assembly includes a transfer seat, a transfer cylinder driven by the transfer seat, a feeding seat movably arranged on the transfer seat, a feeding cylinder driven by the feeding seat, a pneumatic finger arranged on the feeding seat, and a clamping block arranged at the output end of the pneumatic finger.

10. The fully automatic wire soldering production equipment according to claim 6, characterized in that: The welding assembly includes a second lifting seat, a ball screw connected to the second lifting seat, a driving motor connected to the ball screw, an adjustment seat arranged on the second lifting seat, and a soldering iron tip arranged on the adjustment seat. The driving motor is connected to the second lifting seat through the ball screw to enable the soldering iron tip to move up and down relative to the frame.

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