Cement preparation progress monitoring device

Abstract

The utility model relates to the technical field of cement preparation monitoring, in particular to a cement preparation progress monitoring device which comprises a monitoring frame, monitoring instrument bodies are evenly arranged on the four sides of the side face of the monitoring frame, flat cable columns are arranged on the four corners of the side face of the monitoring frame, and the top end of the monitoring frame is fixedly connected with a top frame. The bottom end of the monitoring frame is fixedly connected with a bottom frame. According to the cement preparation progress monitoring instrument, the monitoring frame, the monitoring instrument body, the flat cable column, the flat cable seat, the flat cable inner hole, the sleeving frame, the bayonet socket and the contact interface are arranged, so that the cement preparation progress monitoring instrument can effectively adapt to daily cement preparation progress monitoring operation; a worker firstly penetrates each data transmission wire rod for monitoring the cement preparation progress from a flat cable inner hole of a flat cable seat, and uniformly arranges and installs the data transmission wire rods at flat cable columns at four corners of the side surface of a monitoring frame, so that the data transmission wire rods are connected with a monitoring instrument body uniformly designed at four edges of the side surface of the monitoring frame for installation operation.

Description

Technical Field

[0001] The utility model relates to the technical field of cement preparation monitoring, in particular to a cement preparation progress monitoring device. Background Art

[0002] Cement preparation includes the entire process from raw material crushing to ingredient blending to produce raw meal that meets the requirements. There are two methods for raw meal preparation: dry and wet. In the dry method, large hard materials such as limestone are crushed and ground into fine raw meal powder. In the wet method, clay is first washed with water to form mud. The prepared raw meal is then calcined into cement clinker in different types of kilns. Generally, raw meal powder or raw meal slurry is calcined in a rotary kiln. The cement clinker is ground to an appropriate particle size to form a certain particle gradation, increase its hydration area, accelerate the hydration rate, and meet the coagulation and hardening requirements of the cement slurry.

[0003] For example, the patent document with the announcement number CN 219555044 U discloses a cement preparation monitoring device, in which the interior of the box body is rotatably connected to a threaded rod 2 through a bearing, the surface of the threaded rod 2 is threadedly connected to a threaded block 2, a monitor body is provided on one side of the threaded block 2, and a slider is fixedly connected to the other end of the threaded block 2. A slide groove for cooperating with the sliding of the slider is provided inside the box body. When the cement preparation monitoring device is used, the threaded rod 2 is rotated by rotating the motor 2, so that the threaded block 2 moves longitudinally on the surface of the threaded rod 2, thereby causing the threaded block 2 to drive the monitor body to move longitudinally. The longitudinal movement of the monitor body increases the monitoring range and improves the monitoring efficiency, ensuring that the operating conditions of various equipment in cement preparation can be judged in a timely manner.

[0004] However, when this structure is used to monitor the actual progress of cement preparation, the labor intensity of existing technical employees is high and there are many errors in the production process control. Under the environmental requirements of new technologies and new markets, how to use modern information technology and intelligent control technology to save energy and reduce emissions, improve quality and efficiency, strengthen the management of information data of the entire production process, grasp the production status of the production line anytime and anywhere, monitor the operation status of the equipment in real time, collect energy consumption data of the production line in a timely and correct manner, improve the controllability of the production process, reduce manual intervention in the production process, clearly grasp and control the logistics and transportation process, and improve the quality of the company's products are problems that most cement companies urgently need to solve. Therefore, it is urgent to design a cement preparation progress monitoring device to solve the above problems. Summary of the Invention

[0005] The purpose of the present utility model is to provide a cement preparation progress monitoring device to solve the problem that the structure proposed in the above background technology is actually monitoring the progress of cement preparation, the existing technical staff have high labor intensity and many errors in production process control. Under the environmental requirements of new technologies and new markets, how to use modern information technology and intelligent control technology to save energy and reduce emissions, improve quality and efficiency, strengthen the management of information data of the entire production process, grasp the production status of the production line anytime and anywhere, monitor the operating status of the equipment in real time, collect energy consumption data of the production line in a timely and correct manner, improve the controllability of the production process, reduce manual intervention in the production process, clearly grasp and control the logistics and transportation process, and improve the quality of the company's products are problems that most cement companies urgently need to solve.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a cement production progress monitoring device, comprising a monitoring frame, wherein monitoring instrument bodies are evenly arranged on four sides of the monitoring frame, and wiring columns are arranged at four corners of the side of the monitoring frame;

[0007] A top frame and a bottom frame, wherein the top end of the monitoring frame is fixedly connected to the top frame, and the bottom end of the monitoring frame is fixedly connected to the bottom frame.

[0008] Preferably, a cable tray is fixedly connected to the bottom end of the base frame, and cable tray inner holes are provided on four sides of the side of the cable tray.

[0009] Preferably, an air outlet mesh slot is provided on the side of the top frame, an air inlet mesh slot is provided on the side of the bottom frame, and a heat dissipation fan is provided on the top of the top frame.

[0010] Preferably, a socket frame is sleeved on the outer surface of the monitoring instrument body.

[0011] Preferably, a socket is fixedly connected to the back of the monitoring instrument body, and a contact interface is provided on the back of the socket.

[0012] Preferably, a heat dissipation inner frame is provided at the inner center of the monitoring frame, and a heat dissipation air duct is provided inside the heat dissipation inner frame.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The cement preparation progress monitoring device can effectively adapt to daily cement preparation progress monitoring operations through the arranged monitoring frame, monitoring instrument body, cable column, cable seat, cable inner hole, socket frame, socket and contact interface. In actual use, the staff first inserts the various data transmission wires for monitoring the cement preparation progress through the cable inner hole of the cable seat, and evenly arranges and installs them at the cable columns at the four corners of the side of the monitoring frame, so as to achieve connection and installation operation with the monitoring instrument body evenly designed on the four sides of the monitoring frame. At the same time, the monitoring instrument body can be quickly connected to the inside of the socket frame through the socket and contact interface on the back. , it can be disassembled, assembled, maintained and used at any time afterwards, and an integrated management and control platform can be built. The integrated management and control platform provides data support for ERP and other systems upward and integrates various subsystems downward. The platform is based on the data of the control layer, and collects the automatic control system DCS / PLC, laboratory data, motor / safety and environmental equipment status data, and the original data of the data acquisition unit through the real-time database. The system business logic is integrated through the relational database, and a data platform is built to summarize and analyze the data to form a comprehensive, applicable, flexible and scalable integrated management platform, which provides real data support and reliable basis for enterprise intelligent decision-making, reflecting the practicality of equipment design.

[0015] The cement preparation progress monitoring device further improves the overall use effect of the equipment through the top frame, bottom frame, air outlet mesh slot, air inlet mesh slot, heat dissipation fan, heat dissipation inner frame and heat dissipation air duct. In daily use, the staff can start the heat dissipation fan on the top of the top frame, and then draw air from the air inlet mesh slot of the bottom frame, and perform upward ventilation and heat dissipation operations through the heat dissipation inner frame and heat dissipation air duct in the center of the monitoring frame, and finally discharge the air from the air outlet mesh slot of the top frame, thereby realizing efficient and comprehensive heat dissipation operations inside the monitoring frame, conducting intelligent system research, and adopting modular design ideas. It mainly includes modules such as production preparation, operation management, production analysis, monitoring and command, and professional management, forming a PDCA closed loop of production operation management. It is highly integrated with production technology, equipment operation, ERP and three-dimensional visualization, and can automatically generate statistics for shift, daily, weekly, monthly, quarterly and annual reports. Based on the application of data extraction with a minimum granularity of fifteen minutes, it can provide real-time early warning for key production abnormality indicators, and can push APP and WeChat messages point-to-point. By analyzing data change trends and accumulating experience in the process, it can guide front-end ingredient preparation and improve the control level of central control process parameters, reflecting the comprehensiveness of equipment design. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0017] Figure 2 This is an overall schematic diagram of the monitoring frame structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the overall structure of the monitoring instrument body of the utility model;

[0019] Figure 4 For this utility model Figure 1 A magnified schematic diagram of the structure at center A.

[0020] In the figure: 1. Monitoring frame; 2. Monitoring instrument body; 3. Cable column; 4. Top frame; 5. Bottom frame; 6. Cable holder; 7. Cable inner hole; 8. Air outlet mesh slot; 9. Air inlet mesh slot; 10. Cooling fan; 11. Socket frame; 12. Plug socket; 13. Contact interface; 14. Cooling inner frame; 15. Cooling air duct. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-4 , an embodiment provided by the utility model:

[0023] A cement preparation progress monitoring device includes a monitoring frame 1, with monitoring instrument bodies 2 evenly arranged on the four sides of the monitoring frame 1, and wiring posts 3 arranged at the four corners of the side of the monitoring frame 1. The outer surface of the monitoring instrument body 2 is sleeved with a socket 11, and the back of the monitoring instrument body 2 is fixedly connected to a socket 12, and the back of the socket 12 is provided with a contact interface 13. A heat dissipation inner frame 14 is provided in the center of the monitoring frame 1, and a heat dissipation air duct 15 is provided inside the heat dissipation inner frame 14. By building a data platform, various application functions for cement production control are constructed, the cement production business process is optimized, and the PDCA closed-loop management of the entire process of production business planning, scheduling, process, execution, statistics, and analysis is realized;

[0024] The top frame 4 and the bottom frame 5, the top of the monitoring frame 1 is fixedly connected to the top frame 4, the bottom end of the monitoring frame 1 is fixedly connected to the bottom frame 5, the bottom end of the bottom frame 5 is fixedly connected to the cable holder 6, the four sides of the cable holder 6 are provided with cable inner holes 7, the sides of the top frame 4 are provided with air outlet mesh slots 8, the sides of the bottom frame 5 are provided with air inlet mesh slots 9, and the top of the top frame 4 is provided with a heat dissipation fan 10, so as to realize the basic coverage of the system functions in the fields of production, energy consumption, measurement, quality, safety and environment, equipment, etc., and basically realize the "shift tracking and daily balance" of cement production statistics, and give full play to the core role of the system in the operation and management of cement production; enhance the group headquarters' dynamic monitoring and production command capabilities of the production site, and improve production operation efficiency and collaborative management level.

[0025] Working principle: When in use, the user first passes the various data transmission wires for monitoring the progress of cement preparation through the inner cable hole 7 of the cable holder 6, and evenly arranges and installs them at the cable columns 3 at the four corners of the side of the monitoring frame 1, so as to realize the connection and installation operation with the monitoring instrument body 2 evenly designed on the four sides of the monitoring frame 1. At the same time, the monitoring instrument body 2 can be quickly contacted and connected inside the socket frame 11 through the socket 12 and the contact interface 13 on the back. It can be disassembled, maintained and used at any time afterwards to build an integrated management and control platform. The integrated management and control platform provides data support for ERP and other systems upward and integrates various subsystems downward. The platform is based on the data of the control layer, and collects the automatic control system DCS / PLC, laboratory data, motor / safety and environmental equipment status data, and the original data of the data acquisition unit through the real-time database. The system business logic is integrated through the relational database to build a data platform, and the data is summarized and analyzed to form a comprehensive, applicable, flexible and scalable integrated management platform to provide real data support for enterprise intelligent decision-making. And reliable basis, in daily use, the staff can start the cooling fan 10 on the top of the top frame 4, and then draw air from the air inlet slot 9 of the bottom frame 5, and perform upward ventilation and heat dissipation operations through the heat dissipation inner frame 14 and the heat dissipation air duct 15 in the center of the monitoring frame 1, and finally discharge the air from the air outlet slot 8 of the top frame 4, so as to realize efficient and comprehensive heat dissipation operations inside the monitoring frame 1, conduct intelligent system research, adopt a modular design concept, mainly including production preparation, operation management, production analysis, monitoring command, professional management and other modules, forming a production operation management PDCA closed loop, and highly integrated with production process, equipment operation, ERP and three-dimensional visualization, and can automatically generate statistics for shift, day, week, month, quarter and annual reports. Based on the minimum fifteen-minute granularity data extraction application, real-time early warning is given for key production abnormality indicators, and point-to-point push APP and WeChat messages can be pushed. By analyzing the data change trend and accumulating experience in the process, the front-end ingredients are guided to improve the control level of central control process parameters. The above is the entire working principle of the present utility model.

[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A cement production progress monitoring device, comprising a monitoring frame (1), characterized in that: The monitoring instrument body (2) is evenly arranged on the four sides of the monitoring frame (1), and the wiring columns (3) are arranged on the four corners of the side of the monitoring frame (1); A top frame (4) and a bottom frame (5), wherein the top end of the monitoring frame (1) is fixedly connected to the top frame (4), and the bottom end of the monitoring frame (1) is fixedly connected to the bottom frame (5).

2. A cement production progress monitoring device according to claim 1, characterized in that: The bottom end of the base frame (5) is fixedly connected to a cable tray seat (6), and the four sides of the cable tray seat (6) are provided with cable tray inner holes (7).

3. A cement production progress monitoring device according to claim 1, characterized in that: An air outlet mesh slot (8) is provided on the side of the top frame (4), an air inlet mesh slot (9) is provided on the side of the bottom frame (5), and a heat dissipation fan (10) is provided on the top of the top frame (4).

4. A cement production progress monitoring device according to claim 1, characterized in that: A sleeve frame (11) is sleeved on the outer surface of the monitoring instrument body (2).

5. The cement production progress monitoring device according to claim 1, characterized in that: The back of the monitoring instrument body (2) is fixedly connected to a socket (12), and the back of the socket (12) is provided with a contact interface (13).

6. A cement production progress monitoring device according to claim 1, characterized in that: A heat dissipation inner frame (14) is provided at the inner center of the monitoring frame (1), and a heat dissipation air duct (15) is provided inside the heat dissipation inner frame (14).

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