Material head finding device and chip mounter material changing equipment
By designing an automated material finding device, the low efficiency and error problems caused by manual operation during the feeding process of the placement machine are solved, automated material finding and cutting are realized, and the production efficiency and accuracy of the placement machine are improved.
Patent Information
- Application Number
- CN202422764996.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-13
AI Technical Summary
In the existing placement machine feeding process, the material head search and material connection links rely on manual operation, with a low degree of automation, and problems such as errors and low efficiency.
A material head finding device is designed, which includes a grabbing component, a clamping head component, a shearing component and a material head fixing component. Visual sensors and drive components are used to realize automatic material head finding and shearing, reducing manual intervention.
It realizes automatic material search, reduces labor costs, improves production quality and efficiency, and ensures the accuracy and efficiency of material connection.
Smart Images

Figure CN223348987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip placement machines, in particular to a material finding head device and material changing equipment for a chip placement machine. Background Art
[0002] Replacing the material tray is a crucial step in the feeding process of a placement machine. In the prior art, the material splicing and material head locating steps in this process rely primarily on manual operation. Specifically, the operator needs to manually pick up the leader tape and then cut off the excess leader tape, film, and empty tape. This step is not only cumbersome but also has a low degree of automation, relying heavily on the operator's experience and skills. To ensure the accuracy and efficiency of splicing, operators usually need to undergo certain training and master the relevant techniques. However, even with training, manual operation still suffers from errors and inefficiencies.
[0003] Based on this, there is an urgent need for a material finding head device and a placement machine material changing device to solve the above-mentioned problems. Utility Model Content
[0004] Based on the above, the purpose of the present invention is to provide a material finding head device and a material changing device for a placement machine, which realizes automated material finding head, reduces labor costs, improves production quality, and improves the production efficiency and accuracy of the placement machine.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] On the one hand, a material finding head device is provided, comprising:
[0007] A grabbing assembly comprising a first displacement driving component and a grabbing component and a rotation driving component provided at the output end of the first displacement driving component, wherein the grabbing component is used to grab the material tray, and the rotation driving component is used to drive the material tray to rotate;
[0008] The material clamping head assembly includes a first driving member, a first claw and a second claw, the first driving member is drivingly connected to the first claw and the second claw, the first driving member is used to drive the first claw and the second claw to open and close, the top of the first claw is higher than the top of the second claw; the first displacement driving component can move the material tray to the top of the material clamping head assembly, the top of the first claw can be attached to the material strip in the material tray, and the rotating driving component drives the material tray to rotate so that the end of the material strip can move between the first claw and the second claw under the guidance of the first claw.
[0009] As a preferred technical solution of the material finding head device, the material finding head device also includes a shearing component, the shearing component includes a second displacement driving component and a shearing component, the second displacement driving component is drivingly connected to the shearing component and can drive the shearing component to move along the first direction,
[0010] The first displacement driving component can drive the material tray to move along the third direction to form a shearing station between the material tray and the clamping head assembly. The second displacement driving component can drive the shearing component to move to the shearing station, and the shearing assembly can shear the material strip.
[0011] As a preferred technical solution of the material finding head device, the shearing component includes a second driving member and two shearing blocks, and the second driving member is drivingly connected to the two shearing blocks to make the two shearing blocks approach or move away from each other.
[0012] As a preferred technical solution of the material finding head device, the shearing assembly further includes a material coiling component, the second displacement driving component is drivingly connected to the material coiling component, the material coiling component includes a third driving component and two winding rods arranged at intervals, the third driving component is drivingly connected to the two winding rods so that the two winding rods are wound around each other;
[0013] The second displacement driving component can drive the shearing component to move to the shearing station so that the material strip is located between the two rolling rods.
[0014] As an optimal technical solution for a material finding head device, the material coiling component also includes a stop block, the second displacement driving component is provided with a fixed seat, the stop block is rotatably connected to the fixed seat, the stop block is provided with multiple through holes, and the two rolling rods are respectively passed through the through holes.
[0015] As a preferred technical solution of the material finding head device, a first visual sensor is provided on a side of the stop block close to the material strip, and the first visual sensor is used to detect the material strip.
[0016] As an optimal technical solution for a material finding head device, the material finding head device also includes a material head fixing component, the material head fixing component includes a third displacement driving component and a clamping component, the third displacement driving component is driven and connected to the clamping component, and is used to drive the clamping component to move between the shearing component and the material tray, the clamping component includes a fourth driving component and two fixed jaws, the fourth driving component is driven and connected to the two fixed jaws to make the two fixed jaws approach or move away from each other.
[0017] As an optimal technical solution for a material finding head device, the rotating drive component includes a fifth drive component and a silicone wheel. The fifth drive component is driven and connected to the silicone wheel. The fifth drive component is used to drive the silicone wheel to rotate. When the grabbing component grabs the material tray, the silicone wheel presses the circumferential side wall of the material tray. When the silicone wheel rotates, the silicone wheel can drive the material tray to rotate.
[0018] As a preferred technical solution of the material finding head device, the material clamping head assembly further includes a second visual sensor, and the second visual sensor is used to detect the material strip between the first claw and the second claw.
[0019] On the other hand, a material changing device for a chip placement machine is provided, comprising the material finding head device described in any of the above schemes.
[0020] The beneficial effects of the utility model are:
[0021] The utility model provides a material finding head device and a material changing device for a chip placement machine. When working, a first displacement driving component drives a grabbing component to move above a material bin, and the grabbing component grabs a material tray in the material bin. Then, the first displacement driving component drives the grabbing component to move above a clamping head assembly. At this time, the first driving component drives the first claw and the second claw to open, and the top of the first claw is attached to the material belt in the material tray. The rotary driving component drives the material tray to rotate. When the end of the material belt moves to the front of the first claw, the end of the material belt moves to between the first claw and the second claw under the interference guide of the first claw. Then, the first driving component drives the first claw and the second claw to merge, thereby realizing an automated material finding head, reducing labor costs, improving production quality, and improving the production efficiency and accuracy of the chip placement machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0023] Figure 1 It is a structural diagram of a material finding head device provided by a specific embodiment of the utility model;
[0024] Figure 2 It is a structural diagram of a grabbing assembly provided in a specific embodiment of the present utility model;
[0025] Figure 3 It is a structural diagram of a clamping head assembly and a shearing assembly provided by a specific embodiment of the utility model;
[0026] Figure 4 It is a structural schematic diagram of the material head fixing assembly provided by a specific embodiment of the present utility model.
[0027] The following are marked in the figure:
[0028] 10. Feed silo; 20. Feed tray;
[0029] 1. Material finding device;
[0030] 11. Grabbing assembly; 111. First displacement driving component; 112. Grabbing component; 113. Rotation driving component; 1131. Fifth driving component; 1132. Silicone wheel;
[0031] 12. Gripping head assembly; 121. First driving member; 122. First claw; 123. Second claw; 124. Second visual sensor;
[0032] 13. Shearing assembly; 131. Second displacement drive component; 1311. Fixed seat; 132. Shearing component; 1321. Second drive component; 1322. Shearing block; 133. Coiling component; 1331. Third drive component; 1332. Coiling rod; 1333. Stop block; 134. First visual sensor;
[0033] 14. Material head fixing assembly; 141. Third displacement driving component; 142. Clamping component; 1421. Fourth driving component; 1422. Fixed clamping claw. DETAILED DESCRIPTION
[0034] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0035] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0036] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0037] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0038] like Figure 1-Figure 4 As shown, this embodiment provides a material changing device for a placement machine, which includes a material finding head device 1, and the material finding head device 1 includes a grabbing component 11 and a clamping head component 12. Specifically, the grabbing component 11 includes a first displacement driving component 111 and a grabbing component 112 and a rotating driving component 113 arranged at the output end of the first displacement driving component 111. The grabbing component 112 is used to grab the material tray 20, and the rotating driving component 113 is used to drive the material tray 20 to rotate; the clamping head component 12 includes a first driving member 121, a first claw 122 and a second claw 123, and the first driving member 111 is used to grab the material tray 20. The first driving member 121 is connected to the first claw 122 and the second claw 123. The first driving member 121 is used to drive the first claw 122 and the second claw 123 to open and close. The top of the first claw 122 is higher than the top of the second claw 123. The first displacement driving member 111 can move the material tray 20 above the clamping head assembly 12. The top of the first claw 122 can be in contact with the material strip in the material tray 20. The rotation driving member 113 drives the material tray 20 to rotate, so that the end of the material strip can move between the first claw 122 and the second claw 123 under the guidance of the first claw 122. In this embodiment, the first driving member 121 is a clamping cylinder.
[0039] During operation, the first displacement driving component 111 drives the grabbing component 112 to move above the hopper 10, and the grabbing component 112 grabs the material tray 20 in the hopper 10, and then the first displacement driving component 111 drives the grabbing component 112 to move above the clamping head assembly 12. At this time, the first driving component 121 drives the first claw 122 and the second claw 123 to open, and the top of the first claw 122 is attached to the material belt in the material tray 20. The rotating driving component 113 drives the material tray 20 to rotate. When the end of the material belt moves to the front of the first claw 122, the end of the material belt moves to between the first claw 122 and the second claw 123 under the interference guide of the first claw 122, and then the first driving component 121 drives the first claw 122 and the second claw 123 to merge, realizing automatic material head finding, reducing labor costs, improving production quality, and improving the production efficiency and accuracy of the placement machine.
[0040] In this embodiment, Figure 2 As shown, the rotation drive component 113 includes a fifth drive member 1131 and a silicone wheel 1132. The fifth drive member 1131 is drivingly connected to the silicone wheel 1132 and is used to drive the silicone wheel 1132 to rotate. When the grasping component 112 grasps the material tray 20, the silicone wheel 1132 presses against the circumferential sidewalls of the material tray 20. When the silicone wheel 1132 rotates, the silicone wheel 1132 can drive the material tray 20 to rotate. In this embodiment, the fifth drive member 1131 is a servo motor. After the grasping component 112 grasps the material tray 20, the material tray 20 can rotate relative to the grasping component 112. The grasping component 112 is conventional.
[0041] Preferably, if Figure 3 As shown, the gripping head assembly 12 further includes a second visual sensor 124, which is used to detect the material strip between the first gripping claw 122 and the second gripping claw 123. When the second visual sensor 124 detects the presence of the material strip between the first gripping claw 122 and the second gripping claw 123, the first driving member 121 drives the first gripping claw 122 and the second gripping claw 123 to grip the ends of the material strip.
[0042] In this embodiment, the first displacement drive component 111 can drive the grasping component 112 and the rotation drive component 113 to move along the first direction and the third direction, the first direction is the X direction, and the third direction is the Z direction. The first displacement drive component 111 can be coordinated with two linear modules, or the first displacement drive component 111 can be equipped with a robot, wherein the linear module and the robot are both existing technologies and will not be repeated here.
[0043] Preferably, if Figure 3As shown, the material-finding head device 1 also includes a shearing assembly 13, which includes a second displacement drive component 131 and a shearing component 132. The second displacement drive component 131 is driven and connected to the shearing component 132 and can drive the shearing component 132 to move in a first direction; the first displacement drive component 111 can drive the material tray 20 to move in a third direction, so that a shearing station is formed between the material tray 20 and the clamping head assembly 12, and the second displacement drive component 131 can drive the shearing component 132 to move to the shearing station, and the shearing assembly 13 can shear the material strip. After the clamping head assembly 12 clamps the end of the material strip, the first displacement drive component 111 drives the material tray 20 to move in the third direction, forming a shearing station between the material tray 20 and the clamping head assembly 12, and the second displacement drive component 131 drives the shearing component 132 to move to the shearing station, and the shearing component 132 cuts the material strip, realizing automated shearing and removing excess leader tape, lamination, and empty material strips on the material strip. In this embodiment, the second driving member 1321 is a clamping cylinder, and the second displacement driving component 131 can adopt a linear module.
[0044] In this embodiment, the shearing assembly 132 includes a second driver 1321 and two shear blocks 1322. The second driver 1321 is operatively connected to the two shear blocks 1322 to move the two shear blocks 1322 toward or away from each other. When the second displacement driver 131 drives the shearing assembly 132 to the shearing station, the two shear blocks 1322 are opened, allowing the material strip to be positioned between the two shear blocks 1322. The second driver 1321 then drives the two shear blocks 1322 toward each other, achieving shearing. In this embodiment, the second driver 1321 is a clamping cylinder.
[0045] Preferably, the shearing assembly 13 also includes a winding component 133. A second displacement drive component 131 is drivably connected to the winding component 133. The winding component 133 includes a third drive member 1331 and two spaced-apart winding rods 1332. The third drive member 1331 is drivably connected to the two winding rods 1332 to cause the two winding rods 1332 to wind around each other. The second displacement drive component 131 is capable of driving the shearing component 132 to move to the shearing station so that the material strip is positioned between the two winding rods 1332. After the second displacement drive component 131 drives the shearing component 132 to move to the shearing station, the material strip is positioned between the two winding rods 1332. The third drive member 1331 then drives the two winding rods 1332 to wind around each other, winding the material strip until the paper strip reaches the shearing component 132. In this embodiment, even with a relatively small shearing station, the excess leader tape, laminating film, and empty strip on the material strip are completely removed, reducing the size of the equipment. In this embodiment, the third drive member 1331 is a servo motor.
[0046] In this embodiment, the coiling component 133 further includes a stopper 1333. The second displacement driving component 131 is provided with a fixed seat 1311. The stopper 1333 is rotatably connected to the fixed seat 1311. The stopper 1333 is provided with a plurality of through-holes, and two coiling rods 1332 are respectively provided in the through-holes. The stopper 1333 is provided on the fixed seat 1311. Therefore, when the second displacement driving component 131 drives the shearing component 132 to move in the first direction, the stopper 1333 remains stationary in the first direction. When the coiling rods 1332 rotate, the coiling rods 1332 can drive the stopper 1333 to rotate relative to the fixed seat 1311. After the shearing of the material strip is completed, the second displacement driving component 131 drives the shearing component 132 to retract. The waste material on the two coiling rods 1332 cannot pass through the ribs between adjacent through-holes. Therefore, the waste material can automatically separate from the coiling rods 1332 under the interference of the stopper 1333, thereby achieving waste material recovery.
[0047] In this embodiment, a first visual sensor 134 is provided on the side of the stop block 1333 near the material strip. First visual sensor 134 is used to detect the material strip. When first visual sensor 134 detects the paper strip on the material strip, third drive member 1331 stops driving reel 1332, and second drive member 1321 drives shear block 1322 to shear the material strip.
[0048] Preferably, if Figure 4 As shown, the material head finding device 1 also includes a material head fixing component 14, the material head fixing component 14 includes a third displacement driving component 141 and a clamping component 142, the third displacement driving component 141 is driven and connected to the clamping component 142, and is used to drive the clamping component 142 to move between the shearing component 13 and the material tray 20, the clamping component 142 includes a fourth driving component 1421 and two fixed jaws 1422, the fourth driving component 1421 is driven and connected to the two fixed jaws 1422, so that the two fixed jaws 1422 are close to or away from each other. When the shearing station is formed between the material tray 20 and the clamping head assembly 12, the third displacement drive component 141 drives the clamping component 142 to move between the shearing assembly 13 and the material tray 20. After the first visual sensor 134 detects the paper strip on the material strip, the fourth drive component 1421 drives the two fixed clamping jaws 1422 toward each other to clamp the material strip, and then shears the material strip. At this time, the sheared material strip from the material tray 20 is fixed to the material head fixed assembly 14, ready for subsequent splicing. In this embodiment, the fourth drive component 1421 is a clamping jaw cylinder.
[0049] In this embodiment, the third displacement drive component 141 can drive the grasping component 112 and the rotation drive component 113 to move along the second direction and the third direction, where the second direction is the Y direction and the first direction, the second direction and the third direction are perpendicular to each other. The third displacement drive component 141 can be equipped with two linear modules.
[0050] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are possible for those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the scope of the appended claims.
Claims
1. A material finding head device, characterized in that: include: A grabbing assembly (11) comprising a first displacement driving component (111), a grabbing component (112) and a rotation driving component (113) provided at the output end of the first displacement driving component (111), wherein the grabbing component (112) is used to grab the material tray (20), and the rotation driving component (113) is used to drive the material tray (20) to rotate; A material clamping head assembly (12), comprising a first driving member (121), a first claw (122) and a second claw (123), wherein the first driving member (121) is drivingly connected to the first claw (122) and the second claw (123), and the first driving member (121) is used to drive the first claw (122) and the second claw (123) to open and close, and the top of the first claw (122) is higher than the top of the second claw (123); the first displacement driving member (111) can move the material tray (20) to the top of the material clamping head assembly (12), and the top of the first claw (122) can fit the material strip in the material tray (20); the rotation driving member (113) drives the material tray (20) to rotate so that the end of the material strip can move between the first claw (122) and the second claw (123) under the guidance of the first claw (122).
2. The material finding head device according to claim 1, characterized in that: The material finding head device further comprises a shearing assembly (13), wherein the shearing assembly (13) comprises a second displacement driving component (131) and a shearing component (132), wherein the second displacement driving component (131) is drivingly connected to the shearing component (132) and is capable of driving the shearing component (132) to move along a first direction. The first displacement driving component (111) can drive the material tray (20) to move along a third direction so that a shearing station is formed between the material tray (20) and the clamping head assembly (12); the second displacement driving component (131) can drive the shearing component (132) to move to the shearing station, and the shearing assembly (13) can shear the material strip.
3. The material finding head device according to claim 2, characterized in that: The shearing component (132) comprises a second driving member (1321) and two shearing blocks (1322), wherein the second driving member (1321) is drivingly connected to the two shearing blocks (1322) so as to move the two shearing blocks (1322) closer to or farther away from each other.
4. The material finding head device according to claim 2, characterized in that: The shearing assembly (13) further comprises a coiling component (133), the second displacement driving component (131) is drivingly connected to the coiling component (133), the coiling component (133) comprises a third driving member (1331) and two spaced-apart coiling rods (1332), the third driving member (1331) is drivingly connected to the two coiling rods (1332) so that the two coiling rods (1332) are wound around each other; The second displacement driving component (131) can drive the shearing component (132) to move to the shearing station so that the material strip is located between the two rolling rods (1332).
5. The material finding head device according to claim 4, characterized in that: The coiling component (133) further includes a stop block (1333), the second displacement driving component (131) is provided with a fixed seat (1311), the stop block (1333) is rotatably connected to the fixed seat (1311), the stop block (1333) is provided with a plurality of through holes, and the two coiling rods (1332) are respectively provided in the through holes.
6. The material finding head device according to claim 5, characterized in that: A first visual sensor (134) is provided on a side of the stop block (1333) close to the material strip, and the first visual sensor (134) is used to detect the material strip.
7. The material finding head device according to claim 2, characterized in that: The material head finding device further comprises a material head fixing assembly (14), wherein the material head fixing assembly (14) comprises a third displacement driving component (141) and a clamping component (142), wherein the third displacement driving component (141) is drivingly connected to the clamping component (142) and is used to drive the clamping component (142) to move between the shearing component (13) and the material tray (20), and the clamping component (142) comprises a fourth driving component (1421) and two fixed clamping jaws (1422), wherein the fourth driving component (1421) is drivingly connected to the two fixed clamping jaws (1422) so as to move the two fixed clamping jaws (1422) closer to or farther away from each other.
8. The material finding head device according to claim 1, characterized in that: The rotary drive component (113) comprises a fifth drive component (1131) and a silicone wheel (1132). The fifth drive component (1131) is drivably connected to the silicone wheel (1132). The fifth drive component (1131) is used to drive the silicone wheel (1132) to rotate. When the grasping component (112) grasps the material tray (20), the silicone wheel (1132) presses the circumferential side wall of the material tray (20). When the silicone wheel (1132) rotates, the silicone wheel (1132) can drive the material tray (20) to rotate.
9. The material finding head device according to claim 1, characterized in that: The clamping head assembly (12) further comprises a second visual sensor (124), wherein the second visual sensor (124) is used to detect the material strip between the first claw (122) and the second claw (123).
10. A chip placement machine material changing device, characterized in that: It comprises a material finding head device as described in any one of claims 1 to 9.