Adhesive tape recycling mechanism and tool circulation line
By designing a tape recycling mechanism in photovoltaic module production, including tape splicing grippers and tape peeling tooling, the problem of long-distance transportation of robotic arms affecting efficiency is solved, and automated tape peeling is achieved, which improves efficiency and protects the environment.
Patent Information
- Application Number
- CN202422600187.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the prior art, the robotic arm needs to travel a long distance to deliver the tape to a recycling bin after peeling off the tape, which affects the efficiency of peeling off the tape. In addition, manual operation is inefficient, labor-intensive, and costly.
A tape recycling mechanism is designed, including a tape splicing clamp, a tape peeling tool and a waste box. The tape peeling tool is connected to the top of the work station frame, and the tape splicing clamp is located below the work station frame, which can automatically peel the tape and send it to the waste box to avoid long-distance transportation.
It improves the efficiency of removing tape, saves manpower, meets the needs of large-scale production, and avoids pollution to the working environment.
Smart Images
Figure CN223349010U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component production, in particular to an adhesive tape recovery mechanism and a tooling circulation line. Background Art
[0002] Removing and recycling used tape from PV panels and tooling is a crucial step in the photovoltaic module production process. Traditional methods for removing and recycling tape rely primarily on manual labor, which is not only inefficient but also easily pollutes the work environment. Furthermore, manual labor is labor-intensive and costs a lot, making it difficult to meet the demands of modern large-scale production.
[0003] To solve the above problems, in the prior art, a robotic arm is used to drive a tape peeling device to automatically peel off the tape and send the tape to a recycling bin, thereby realizing automated tape peeling and tape recycling. However, the tape peeling device is located on a conveyor line, and the recycling bin needs to be set outside the conveyor line. Therefore, the robotic arm needs to drive the tape peeling device to run a long distance after peeling off the tape to send the tape to the recycling bin, and then return to continue peeling the tape, which affects the efficiency of tape peeling. Utility Model Content
[0004] The purpose of the utility model is to provide a tape recycling mechanism and a tooling circulation line to solve the technical problem that the existing robotic arm needs to drive the tape peeling device to run a long distance after peeling the tape before it can send the tape into a recycling box, and then return to continue peeling the tape, which affects the efficiency of peeling the tape.
[0005] In a first aspect, the utility model provides a tape recovery mechanism for a tooling circulation line, wherein the tape recovery mechanism comprises: a tape splicing clamp, a tape peeling tooling and a waste box;
[0006] The tape splicing jaws and the tape peeling tool are both connected to the top of the tape peeling station frame, and the waste box is arranged below the tape peeling station frame;
[0007] The adhesive tape peeling tool is used to peel off the adhesive tape connecting the tool and the photovoltaic module and send it to the adhesive tape splicing clamp;
[0008] The tape splicing clamp is used to receive the tape on the tape peeling tool and send it to the waste box.
[0009] In an optional embodiment, a vertical hanging beam is further included, and the tape splicing jaw is connected to the top of the tape peeling workstation through the vertical hanging beam;
[0010] The adhesive tape clamp is located at the lower end of the vertical suspension beam.
[0011] In an optional embodiment, a belt splicing jaw rotating motor is further included, wherein the belt splicing jaw rotating motor is connected to the lower end of the vertical suspension beam;
[0012] The output end of the tape splicing jaw rotating motor is connected to the tape splicing jaw, which is used to drive the tape splicing jaw to rotate so that the tape splicing jaw can be located on the upper side of the waste box to discard the tape or located outside the waste box to receive the tape.
[0013] In an optional embodiment, a rotating plate is further included, and two tape splicing jaws are arranged opposite to each other;
[0014] The two tape connecting jaws are connected via the rotating plate;
[0015] The rotating plate is in transmission connection with the output end of the rotating motor of the tape splicing clamp.
[0016] In an optional embodiment, the waste box includes a box body and a bell mouth, the bell mouth is arranged on the top of the box body, and the bell mouth is connected to the interior of the box body.
[0017] In an optional embodiment, a flanged opening is provided on the top of the box body, and the bell mouth is inserted into the flanged opening.
[0018] In an optional embodiment, the adhesive tape peeling tool includes a manipulator, an inclined vertical plate and a shovel block;
[0019] The manipulator is arranged on the top of the tape peeling station frame;
[0020] The upper end of the inclined vertical plate is connected to the manipulator, and the lower end is connected to the shovel block, and the shovel block is provided with a first inclined surface, which forms a shovel surface and is used to scoop up the tape;
[0021] The inclined vertical plate is inclined relative to the vertical direction so that the end of the shovel block having the first inclined surface is inclined downward.
[0022] In an optional embodiment, the device further comprises a movable pressing block, wherein the movable pressing block is disposed on the upper side of the first inclined surface and is capable of moving toward or away from the first inclined surface;
[0023] The movable pressing block is provided with a second inclined surface on a side facing the first inclined surface, and the second inclined surface has the same inclination angle as the first inclined surface;
[0024] When the movable pressing block moves toward the first inclined surface, the second inclined surface can be in contact with the first inclined surface.
[0025] In an optional embodiment, it further comprises a movable pressing block driving cylinder, wherein the movable pressing block driving cylinder is arranged on the inclined vertical plate;
[0026] The movable pressing block is connected to the output end of the movable pressing block driving cylinder.
[0027] In a second aspect, the present invention provides a tooling circulation line, comprising the tape recovery mechanism described in any one of the aforementioned embodiments.
[0028] Compared with the existing technology, the technical advantages of the tape recycling mechanism and tooling circulation line provided by the utility model are:
[0029] The utility model provides a tape recycling mechanism, which is used for a tooling circulation line. The tape recycling mechanism includes: a tape splicing clamp, a tape peeling tooling and a waste box; the tape splicing clamp and the tape peeling tooling are both connected to the top of the tape peeling station frame, and the waste box is arranged below the tape peeling station frame; the tape peeling tooling is used to peel off the tape connecting the tooling and the photovoltaic module and send it to the tape splicing clamp; the tape splicing clamp is used to receive the tape on the tape peeling tooling and send it to the waste box.
[0030] By setting a tape peeling tool on the top of the tape peeling workstation, the tape connecting the tooling and the photovoltaic module is peeled off by the tape peeling tool, thereby realizing automatic tape peeling, saving manpower, improving efficiency, and meeting the growing production capacity demand. At the same time, a tape splicing clamp is also set on the top of the tape peeling workstation, and a waste box is set under the tape peeling workstation. The tape splicing clamp clamps the tape peeled off by the tape peeling tool and sends it into the waste box to avoid polluting the working environment.
[0031] The tooling circulation line provided by the present invention includes the above-mentioned tape recovery mechanism. Therefore, the technical advantages and effects achieved by it include the technical advantages and effects achieved by the above-mentioned tape recovery mechanism, which will not be elaborated here.
[0032] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0034] Figure 1 A schematic diagram of the installation of a tape recovery mechanism provided in an embodiment of the present utility model;
[0035] Figure 2 A schematic diagram of the structure of the adhesive tape removal tool provided in an embodiment of the present utility model;
[0036] Figure 3 This is a schematic diagram of the structure of the tape splicing clamp and waste box provided in an embodiment of the utility model.
[0037] Icons: 1-manipulator; 2-inclined vertical plate; 3-shovel block; 4-tape peeling work station; 5-movable pressure block; 6-vertical hole; 7-L-shaped seat; 8-reinforcement rib; 9-tape splicing clamp; 10-waste box; 11-vertical lifting beam; 12-rotating plate; 13-box body; 14-trumpet mouth; 15-flanged edge. DETAILED DESCRIPTION
[0038] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0040] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0041] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0042] The present invention will be further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.
[0043] The specific structure is as Figures 1 to 3 shown.
[0044] This embodiment provides a tape recycling mechanism for a tooling circulation line, and the tape recycling mechanism includes: a tape splicing clamp 9, a tape peeling tooling and a waste box 10; the tape splicing clamp 9 and the tape peeling tooling are both connected to the top of the tape peeling station frame 4, and the waste box 10 is arranged below the tape peeling station frame 4; the tape peeling tooling is used to peel off the tape connecting the tooling and the photovoltaic module and send it to the tape splicing clamp 9; the tape splicing clamp 9 is used to receive the tape on the tape peeling tooling and send it to the waste box 10.
[0045] In this embodiment, a tape peeling tool is set on the top of the tape peeling station frame 4, and the tape connecting the tool and the photovoltaic module is peeled off by the tape peeling tool, so that the tape can be automatically peeled off, saving manpower, improving efficiency, and meeting the growing production capacity demand. At the same time, a tape splicing clamp 9 is also set on the top of the tape peeling station frame 4, and a waste box 10 is set below the tape peeling station frame 4. The tape splicing clamp 9 clamps the tape peeled off by the tape peeling tool and sends it into the waste box 10 to avoid polluting the working environment.
[0046] The optional technical solution of this embodiment also includes a vertical hanging beam 11, and the tape connecting clamp 9 is connected to the top of the tape removing workstation frame 4 through the vertical hanging beam 11; the tape connecting clamp 9 is located at the lower end of the vertical hanging beam 11.
[0047] In this embodiment, a vertical hanging beam 11 is set on the top of the tape peeling station frame 4, and the tape peeling clamp is connected to the lower end of the vertical hanging beam 11. The structure is simple and the connection is stable. At the same time, the tape peeling clamp 9 is closer to the ground, making it convenient to put the tape into the waste box 10.
[0048] The optional technical solution of this embodiment also includes a tape splicing jaw rotating motor, which is connected to the lower end of the vertical suspension beam 11; the output end of the tape splicing jaw rotating motor is connected to the tape splicing jaw 9, which is used to drive the tape splicing jaw 9 to rotate, so that the tape splicing jaw 9 can be located on the upper side of the waste box 10 to discard the tape or be located outside the waste box 10 to receive the tape.
[0049] In this embodiment, the tape splicing jaw rotating motor drives the tape splicing jaw 9 to rotate around its output shaft, that is, to rotate around the axis of the vertical suspension beam 11. When the tape splicing jaw 9 rotates to the side facing the tape peeling tooling, it cooperates with the tape peeling tooling to clamp the tape on the tape peeling tooling. When the tape splicing jaw 9 rotates to the side facing the waste bin 10, the tape splicing jaw 9 discards the tape into the waste bin 10. The overall structure is simple and the drive is stable.
[0050] The optional technical solution of this embodiment also includes a rotating plate 12, two tape connecting jaws 9 are arranged opposite to each other; the two tape connecting jaws 9 are connected by a rotating plate 12; the rotating plate 12 is transmission-connected to the output end of the tape connecting jaw rotating motor.
[0051] In this embodiment, the tape splicing jaws rotation motor drives the rotating plate 12 to rotate 180 degrees each time, and the two tape splicing jaws 9 switch working positions, which is convenient for work and can improve work efficiency.
[0052] In an optional technical solution of this embodiment, the waste bin 10 includes a box body 13 and a bell mouth 14. The bell mouth 14 is provided at the top of the box body 13 and communicates with the interior of the box body 13. The tape splicing jaws 9 can be positioned above the bell mouth 14 by rotating. The provision of the bell mouth 14 facilitates the discarding of the tape and prevents it from falling to the ground.
[0053] In the optional technical solution of this embodiment, the top of the box body 13 is provided with a flange 15, and the bell mouth 14 is inserted into the flange 15. The bell mouth 14 and the box body 13 are detachably connected, easy to use, easy to manufacture and convenient for pouring out the tape in the box body 13.
[0054] This embodiment is not limited thereto, and the bell mouth 14 may also be integrally formed with the box body 13 to provide a stable structure.
[0055] The tape peeling tool includes: a manipulator 1, an inclined vertical plate 2 and a shovel block 3; the manipulator 1 is arranged on the top of the tape peeling work station frame 4; the upper end of the inclined vertical plate 2 is connected to the manipulator 1, and the lower end is connected to the shovel block 3, and the shovel block 3 is provided with a first inclined surface, which forms a shovel surface and is used to scoop up the tape; the inclined vertical plate 2 is inclined relative to the vertical direction so that the end of the shovel block 3 with the first inclined surface is inclined downward.
[0056] In this embodiment, the robot arm 1 drives the inclined vertical plate 2 to move, and then drives the shovel block 3 to scoop up the tape, thereby realizing automatic tape removal. At the same time, since the inclined vertical plate 2 is inclined relative to the vertical direction, the shovel block 3 at the lower end of the inclined vertical plate 2 is tilted downward relative to the horizontal plane, so that the end of the shovel block 3 with the first inclined surface is tilted downward, so that the shovel block 3 can better scoop up the tape through the first inclined surface, thereby improving the tape removal effect.
[0057] The optional technical solution of this embodiment further includes a movable pressing block 5, which is arranged on the upper side of the first inclined surface and can move toward or away from the first inclined surface; a second inclined surface is provided on the side of the movable pressing block 5 facing the first inclined surface, and the inclination angle of the second inclined surface is the same as that of the first inclined surface; when the movable pressing block 5 moves toward the first inclined surface, the second inclined surface can fit into the first inclined surface.
[0058] In this embodiment, after the shovel block 3 scoops up the adhesive tape, the movable pressing block 5 presses down to clamp the adhesive tape between the first inclined surface and the second inclined surface to prevent the adhesive tape from falling.
[0059] The optional technical solution of this embodiment further includes a movable pressing block 5 driving cylinder, which is arranged on the inclined vertical plate 2; the movable pressing block 5 is connected to the output end of the movable pressing block 5 driving cylinder.
[0060] In this embodiment, the movable pressing block 5 is driven by the cylinder to drive the movable pressing block 5 to move up and down, which has a simple structure and a stable driving effect.
[0061] This embodiment is not limited to this, and the movable pressing block 5 driving cylinder can also be replaced by a movable pressing block 5 driving motor, which also has the above-mentioned effects.
[0062] In an optional technical solution of this embodiment, a vertical hole 6 is provided on the inclined vertical plate 2, the movable pressing block 5 driving cylinder is connected to the vertical hole 6, and the position of the movable pressing block 5 driving cylinder on the vertical hole 6 is adjustable.
[0063] In this embodiment, the movable pressure block 5 drives the cylinder to be connected to the vertical hole 6 via bolts, and the position is adjustable. The connection position of the movable pressure block 5 driving the cylinder can be adjusted according to needs to improve applicability.
[0064] The optional technical solution of this embodiment further includes an L-shaped seat 7, one end of which is connected to the manipulator 1, and one end of which is connected to the inclined vertical plate 2. The structure is simple and the connection is stable.
[0065] An optional technical solution of this embodiment further includes a reinforcing rib 8 , which is arranged between the two ends of the L-shaped seat 7 to improve the stability of the L-shaped seat 7 .
[0066] In the optional technical solution of this embodiment, the tilt angle of the inclined vertical plate 2 relative to the vertical direction is between 5° and 45°. In this way, the inclined vertical plate 2 can better scoop up the tape through the scooping block 3.
[0067] In an optional technical solution of this embodiment, the angle between the first inclined surface and the lower end surface of the shovel block 3 is between 5° and 45°. In this way, the shovel block 3 has a better effect in scooping up the tape.
[0068] In the optional technical solution of this embodiment, the manipulator 1 is a three-axis manipulator 1. The structure is simple and more flexible.
[0069] This embodiment is not limited thereto, and the manipulator 1 may also be a two-axis manipulator 1 or a manipulator 1 with three or more axes, as long as the requirements are met.
[0070] The present embodiment provides a tooling circulation line, which includes the above-mentioned tape recovery mechanism. Therefore, the technical advantages and effects achieved by the tooling circulation line include the technical advantages and effects achieved by the above-mentioned tape recovery mechanism, which will not be repeated here.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A tape recovery mechanism for a tooling circulation line, characterized in that: The tape recycling mechanism comprises: a tape splicing clamp (9), a tape peeling tool and a waste box (10); The tape splicing clamp (9) and the tape peeling tool are both connected to the top of the tape peeling station frame (4), and the waste box (10) is arranged below the tape peeling station frame (4); The adhesive tape peeling tool is used to peel off the adhesive tape connecting the tool and the photovoltaic module and send it to the adhesive tape splicing clamp (9); The tape splicing clamp (9) is used to receive the tape on the tape peeling tool and send it to the waste box (10).
2. The adhesive tape recycling mechanism according to claim 1, characterized in that: It also includes a vertical hanging beam (11), and the tape splicing clamp (9) is connected to the top of the tape peeling workstation (4) through the vertical hanging beam (11); The adhesive tape clamping claw (9) is located at the lower end of the vertical suspension beam (11).
3. The adhesive tape recycling mechanism according to claim 2, characterized in that: It also includes a belt-jointing clamping jaw rotating motor, wherein the belt-joining clamping jaw rotating motor is connected to the lower end of the vertical hanging beam (11); The output end of the tape splicing jaw rotating motor is connected to the tape splicing jaw (9) and is used to drive the tape splicing jaw (9) to rotate, so that the tape splicing jaw (9) can be located on the upper side of the waste box (10) to discard the tape or be located outside the waste box (10) to receive the tape.
4. The adhesive tape recycling mechanism according to claim 3, characterized in that: It also includes a rotating plate (12), and two of the adhesive tape clamping jaws (9) are arranged opposite to each other; The two adhesive tape clamping jaws (9) are connected via the rotating plate (12); The rotating plate (12) is in transmission connection with the output end of the rotating motor of the adhesive tape clamping jaw.
5. The adhesive tape recycling mechanism according to claim 1, characterized in that: The waste box (10) comprises a box body (13) and a bell mouth (14), wherein the bell mouth (14) is arranged on the top of the box body (13), and the bell mouth (14) is communicated with the interior of the box body (13).
6. The adhesive tape recovery mechanism according to claim 5, characterized in that: The top of the box body (13) is provided with a flanged opening (15), and the bell mouth (14) is inserted into the flanged opening (15).
7. The adhesive tape recycling mechanism according to any one of claims 1 to 6, characterized in that: The adhesive tape peeling tool comprises a manipulator (1), an inclined vertical plate (2) and a shovel block (3); The manipulator (1) is arranged on the top of the adhesive tape peeling station (4); The upper end of the inclined vertical plate (2) is connected to the manipulator (1), and the lower end is connected to the shovel block (3), and the shovel block (3) is provided with a first inclined surface, which forms a shovel surface and is used to scoop up the tape; The inclined vertical plate (2) is inclined relative to the vertical direction so that the end of the shovel block (3) having the first inclined surface is inclined downward.
8. The adhesive tape recovery mechanism according to claim 7, characterized in that: It also includes a movable pressing block (5), which is arranged on the upper side of the first inclined surface and can move toward or away from the first inclined surface; The movable pressing block (5) is provided with a second inclined surface on a side facing the first inclined surface, and the second inclined surface has the same inclination angle as the first inclined surface; When the movable pressing block (5) moves toward the first inclined surface, the second inclined surface can fit into the first inclined surface.
9. The adhesive tape recovery mechanism according to claim 8, characterized in that: It also includes a movable pressing block (5) driving cylinder, wherein the movable pressing block (5) driving cylinder is arranged on the inclined vertical plate (2); The movable pressing block (5) is connected to the output end of the movable pressing block (5) driving cylinder.
10. A tooling circulation line, characterized in that: The invention comprises the tape recycling mechanism described in any one of claims 1 to 9.