Crude tea processing device for compression molding

Abstract

The utility model provides a compression-molded crude tea processing device, and belongs to the technical field of tea making machinery. Comprising a jacking air cylinder, a connecting block fixedly installed at the output end of the jacking air cylinder, a fixing block fixedly connected to the bottom of the connecting block, limiting columns fixedly connected to the inner surfaces of the two sides of the fixing block correspondingly, a positioning block fixedly connected to the center positions of the bottoms of the limiting columns, and an inserting groove formed in the outer side of the positioning block. According to the utility model, through the cooperation of all the components in the pressing mechanism, the stamping die can be conveniently and quickly released or fixed by a worker, so that the process of replacing the stamping die is greatly simplified, and the clamping mechanism can effectively prevent the position deviation of the brick tea die in the pressing process and also can effectively prevent the replacement of the stamping die. And a worker can conveniently and rapidly replace a brick tea mold into a model matched with a stamping mold, so that the effects of reducing machine halt caused by mold replacement and enhancing the adaptability and flexibility of equipment are achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of tea making machinery, and in particular relates to a device for processing compressed coarse tea. Background Art

[0002] Compared with the traditional manual pressing method, the mechanized pressing and molding device for processing crude tea can significantly increase production speed and output and reduce labor costs. By precisely controlling parameters such as pressure and temperature, mechanical pressing can achieve a more uniform pressure distribution, making the pressed tea leaves regular in shape and uniform in density, thereby improving the overall quality of the product.

[0003] In the existing compressed coarse tea processing equipment, it is a common problem that the stamping mold and the tea brick mold are inconvenient to replace. When market demand changes and tea bricks of different shapes or specifications need to be produced, if the mold is inconvenient to replace, it may lead to reduced production flexibility and difficulty in quickly adjusting the production line to meet new order requirements. Utility Model Content

[0004] The purpose of the utility model is to provide a compacted coarse tea processing device, aiming to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A compacted coarse tea processing device comprises a compacting mechanism, including a push-in cylinder, a connecting block fixedly mounted on the output end of the push-in cylinder, a fixing block fixedly connected to the bottom of the connecting block, limiting columns fixedly connected to the inner surfaces of both sides of the fixing block, a positioning block fixedly connected to the center position of the bottom of the limiting column, a plug-in slot provided on the outer side of the positioning block, and a mounting assembly provided directly below the positioning block;

[0007] And, a clamping mechanism is arranged directly below the mounting assembly.

[0008] As a preferred solution of the present invention, the installation assembly includes a stamping die arranged below the positioning block and used in conjunction with the fixed block, a limiting groove opened at the top of both sides of the stamping die and used in conjunction with the limiting column, and a positioning groove opened at the center position of the top of the stamping die and used in conjunction with the positioning block.

[0009] As a preferred solution of the present invention, the installation assembly also includes a card slot opened on the inner wall of the positioning slot, a pin arranged in the inner cavity of the card slot and used in conjunction with the plug-in slot, a connecting column fixedly connected to the inner surface of the pin, a spring sleeved on the outer surface of the connecting column, a pull ring fixedly connected to the other end of the connecting column, and a fixing plate sleeved on the outer surface of the connecting column.

[0010] As a preferred solution of the present invention, the pin passes through the outside of the stamping die, the outer surface of the fixing plate is fixedly connected to the outer surface of the stamping die, the outer surface of the pin is in sliding contact with the inner surface of the slot, and one end of the spring is fixedly connected to the inner surface of the fixing plate.

[0011] As a preferred solution of the present invention, the clamping mechanism includes a fixed plate arranged below the stamping die, a fixed frame fixedly installed on the inner surface of the fixed plate, a bidirectional threaded rod fixedly installed on the inner wall of the fixed frame through a bearing, an internal thread block respectively threadedly connected to the two side surfaces of the bidirectional threaded rod, and a clamping plate fixedly installed on the top of the internal thread block.

[0012] As a preferred solution of the present invention, the clamping mechanism also includes a handwheel fixedly connected to the through end of the bidirectional threaded rod, a tea brick mold arranged on the top of the fixed plate and used in conjunction with the stamping mold, and grooves respectively opened on both side surfaces of the handwheel and used in conjunction with the pull ring.

[0013] As a preferred solution of the present invention, the outer surface of the internal thread block is in sliding contact with the inner wall of the fixing frame, and the outer surface of the bidirectional threaded rod is rotatably connected to the inner surface of the fixing frame.

[0014] Compared with the existing technology, the beneficial effect of the present invention is that through the coordination between the various components in the clamping mechanism, it is convenient for the staff to quickly release or fix the stamping die, thereby greatly simplifying the process of replacing the stamping die. The clamping mechanism can not only effectively prevent the position displacement of the tea brick mold during the clamping process, but also facilitate the staff to quickly replace the tea brick mold with a model that matches the stamping die, so as to reduce the downtime caused by mold replacement while enhancing the adaptability and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 A magnified schematic diagram of the local structure at point A in the middle;

[0018] Figure 3 This is a schematic diagram of the internal structure of the punching die in the present utility model;

[0019] Figure 4 For this utility model Figure 3 A magnified schematic diagram of the local structure at point B in the middle.

[0020] In the figure: 100, clamping mechanism; 101, push cylinder; 102, connecting block; 103, fixing block; 104, limiting column; 105, positioning block; 106, plug-in slot; 107, mounting assembly; 107a, stamping die; 107b, limiting slot; 107c, positioning slot; 107d, slot; 107e, latch; 107f, connecting column; 107g, spring; 107h, pull ring; 107i, fixing plate; 200, clamping mechanism; 201, fixing plate; 202, fixing frame; 203, two-way threaded rod; 204, internal thread block; 205, splint; 206, handwheel; 207, tea brick mold; 208, Y-shaped slot. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0024] Example

[0025] Reference Figures 1 to 4 , is an embodiment of the present invention, which provides a compacted coarse tea processing device, which can facilitate the staff to produce tea bricks of different specifications as needed, and quickly replace the stamping die 107a and the tea brick mold 207 with appropriate models.

[0026] The pressing mechanism 100 includes a push cylinder 101, a connecting block 102 fixedly mounted on the output end of the push cylinder 101, a fixing block 103 fixedly connected to the bottom of the connecting block 102, limiting posts 104 fixedly connected to the inner surfaces of both sides of the fixing block 103, a positioning block 105 fixedly connected to the center of the bottom of the limiting post 104, an insertion slot 106 provided on the outside of the positioning block 105, and a mounting assembly 107 provided directly below the positioning block 105.

[0027] And, a clamping mechanism 200 is disposed directly below the mounting assembly 107 .

[0028] It should be noted that the clamping mechanism 200 is used to firmly fix the tea brick mold 207 loaded with tea leaves directly below the stamping mold 107a, thereby preventing the position of the tea brick mold 207 from shifting during the pressing process.

[0029] Specifically, the installation component 107 includes a stamping die 107a arranged below the positioning block 105 and used in conjunction with the fixing block 103, a limiting groove 107b opened at the top of both sides of the stamping die 107a and used in conjunction with the limiting column 104, and a positioning groove 107c opened at the top center position of the stamping die 107a and used in conjunction with the positioning block 105.

[0030] It should be noted that the staff can adapt to the processing requirements of tea bricks of different specifications by replacing different models of stamping dies 107a.

[0031] Furthermore, the installation component 107 also includes a card slot 107d opened on the inner wall of the positioning slot 107c, a pin 107e arranged in the inner cavity of the card slot 107d and used in conjunction with the plug-in slot 106, a connecting column 107f fixedly connected to the inner surface of the pin 107e, a spring 107g sleeved on the outer surface of the connecting column 107f, a pull ring 107h fixedly connected to the other end of the connecting column 107f, and a fixing plate 107i sleeved on the outer surface of the connecting column 107f.

[0032] It should also be noted that the pull ring 107h can facilitate the staff to pull the connecting column 107f. Pulling the connecting column 107f can drive the pin 107e to move into the slot 107d. When the pin 107e is inserted into the plug-in slot 106, the stamping die 107a can be installed at the bottom of the fixed block 103.

[0033] Preferably, the latch 107e passes through the outside of the stamping die 107a, the outer surface of the fixing plate 107i is fixedly connected to the outer surface of the stamping die 107a, the outer surface of the latch 107e is in sliding contact with the inner surface of the slot 107d, and one end of the spring 107g is fixedly connected to the inner surface of the fixing plate 107i.

[0034] The fixing piece 107i is used to support the connecting column 107f and the spring 107g.

[0035] It should be noted that the clamping mechanism 200 includes a fixed plate 201 arranged below the stamping die 107a, a fixed frame 202 fixedly installed on the inner surface of the fixed plate 201, a bidirectional threaded rod 203 fixedly installed on the inner wall of the fixed frame 202 through a bearing, an internal thread block 204 respectively threadedly connected to the two side surfaces of the bidirectional threaded rod 203, and a clamping plate 205 fixedly installed on the top of the internal thread block 204.

[0036] Furthermore, the clamping mechanism 200 also includes a handwheel 206 fixedly connected to the through end of the bidirectional threaded rod 203, a tea brick mold 207 arranged on the top of the fixed plate 201 and used in conjunction with the stamping mold 107a, and a Y-shaped groove 208 respectively opened on the two side surfaces of the handwheel 206 and used in conjunction with the pull ring 107h.

[0037] It should be explained that the two threads of the bidirectional threaded rod 203 are in opposite directions, and the Y-shaped groove 208 is used to prevent the pull ring 107h from colliding with the tea brick mold 207.

[0038] Specifically, the outer surface of the internal thread block 204 is in sliding contact with the inner wall of the fixing frame 202 , and the outer surface of the bidirectional threaded rod 203 is rotatably connected to the inner surface of the fixing frame 202 .

[0039] When in use, the two pull rings 107h are pulled at the same time, and the pull rings 107h cooperate with the connecting column 107f to drive the pin 107e to move to the outside of the plug-in slot 106, so as to release the limit of the stamping die 107a, so that the staff can quickly disassemble the stamping die 107a. After replacing the appropriate stamping die 107a, the two pull rings 107h are pulled again to move the pin 107e to the inside of the card slot 107d, align the limiting slot 107b with the limiting column 104, and insert the limiting column 104 into the limiting slot 107b, so that the positioning block 105 is inserted into the positioning slot 107c, and the pull ring 107h is released. The reaction force of the spring 107g causes the pin 107e to bounce into the plug-in slot 106, thereby fixing the stamping die 107a to the bottom of the fixing block 103;

[0040] After the tea brick mold 207 is replaced with a model that matches the stamping mold 107a, the tea brick mold 207 is placed directly below the stamping mold 107a. The handwheel 206 is turned to drive the bidirectional threaded rod 203 to rotate. The two internal thread blocks 204 are limited by the fixed frame 202, so that the two internal thread blocks 204 drive the two clamping plates 205 to move toward each other through the rotation of the bidirectional threaded rod 203. The tea brick mold 207 is clamped and fixed by the mutual cooperation of the two clamping plates 205, thereby preventing the position of the tea brick mold 207 from shifting during the pressing process.

[0041] In summary, through the coordination between the various components in the clamping mechanism 100, it is convenient for the staff to quickly release or fix the stamping die 107a, thereby greatly simplifying the process of replacing the stamping die 107a. The clamping mechanism 200 can not only effectively prevent the position displacement of the tea brick mold 207 during the clamping process, but also facilitate the staff to quickly replace the tea brick mold 207 with a model that matches the stamping die 107a, so as to reduce the downtime caused by mold replacement while enhancing the adaptability and flexibility of the equipment.

[0042] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0043] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0044] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.

[0045] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A compacted coarse tea processing device, characterized by: include, The pressing mechanism (100) comprises a push cylinder (101), a connecting block (102) fixedly mounted on the output end of the push cylinder (101), a fixing block (103) fixedly connected to the bottom of the connecting block (102), limiting columns (104) respectively fixedly connected to the inner surfaces of both sides of the fixing block (103), a positioning block (105) fixedly connected to the center position of the bottom of the limiting column (104), an inserting slot (106) provided on the outside of the positioning block (105), and a mounting assembly (107) arranged directly below the positioning block (105); And, a clamping mechanism (200) is arranged directly below the mounting assembly (107).

2. The device for processing compressed coarse tea according to claim 1, characterized in that: The mounting assembly (107) includes a stamping die (107a) disposed below the positioning block (105) and used in conjunction with the fixing block (103), a limiting groove (107b) opened at the top of both sides of the stamping die (107a) and used in conjunction with the limiting column (104), and a positioning groove (107c) opened at the center position of the top of the stamping die (107a) and used in conjunction with the positioning block (105).

3. The device for processing compressed coarse tea according to claim 2, characterized in that: The installation assembly (107) also includes a card slot (107d) opened on the inner wall of the positioning slot (107c), a pin (107e) arranged in the inner cavity of the card slot (107d) and used in conjunction with the plug-in slot (106), a connecting column (107f) fixedly connected to the inner surface of the pin (107e), a spring (107g) sleeved on the outer surface of the connecting column (107f), a pull ring (107h) fixedly connected to the other end of the connecting column (107f), and a fixing plate (107i) sleeved on the outer surface of the connecting column (107f).

4. The device for processing compressed coarse tea according to claim 3, characterized in that: The latch (107e) extends through the outside of the stamping die (107a), the outer surface of the fixing plate (107i) is fixedly connected to the outer surface of the stamping die (107a), the outer surface of the latch (107e) is in sliding contact with the inner surface of the slot (107d), and one end of the spring (107g) is fixedly connected to the inner surface of the fixing plate (107i).

5. The device for processing compressed coarse tea according to claim 4, characterized in that: The clamping mechanism (200) comprises a fixed plate (201) arranged below the stamping die (107a), a fixed frame (202) fixedly mounted on the inner surface of the fixed plate (201), a bidirectional threaded rod (203) fixedly mounted on the inner wall of the fixed frame (202) via a bearing, an internal thread block (204) respectively threadedly connected to the two side surfaces of the bidirectional threaded rod (203), and a clamping plate (205) fixedly mounted on the top of the internal thread block (204).

6. The device for processing compressed coarse tea according to claim 5, characterized in that: The clamping mechanism (200) further comprises a hand wheel (206) fixedly connected to the through end of the bidirectional threaded rod (203), a tea brick mold (207) arranged on the top of the fixed plate (201) and used in conjunction with the stamping mold (107a), and a Y-shaped groove (208) respectively provided on the two side surfaces of the hand wheel (206) and used in conjunction with the pull ring (107h).

7. The device for processing compressed coarse tea according to claim 6, characterized in that: The outer surface of the internal thread block (204) is in sliding contact with the inner wall of the fixed frame (202), and the outer surface of the bidirectional threaded rod (203) is rotatably connected to the inner surface of the fixed frame (202).

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