Filler with leak-proof structure

By setting up a leak-proof structure on the distillation tower packing and using components such as hollow fluororubber rings to seal gaps, the problem of liquid leakage is solved and the mass transfer efficiency and phase contact effect of the distillation tower are improved.

CN223351039UActive Publication Date: 2025-09-19ZHONGKE ZHUOYI (YULIN) MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422823900.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-19
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing distillation tower packings are prone to liquid leakage during use, resulting in a decrease in overall efficiency and an inability to effectively achieve sufficient contact, mass transfer, and heat transfer between the gas and liquid phases.

Method used

It adopts a leak-proof structure, including hollow fluororubber ring, wedge-shaped inner ring, stainless steel tension ring and liner ring and other components. It uses high-temperature expansion to seal the gap, ensure that the liquid does not escape, and improve the contact effect between phases.

Benefits of technology

By blocking the gap structure, the mass transfer efficiency of the distillation tower is improved, the contact effect between the gas and liquid phases is improved, and the overall operating performance is improved.

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Abstract

The utility model discloses a filler with a leak-proof structure, which comprises a filler piece, and a circle of leak-proof piece is sleeved on the top area of the outer ring surface of the filler piece; the packing piece comprises a stainless steel hoop and silk screen corrugated packing fixedly connected in an inner cavity of the stainless steel hoop; the leakproof part comprises a hollow fluororubber ring, a wedge-shaped inner ring fixed to the top area of an inner ring of the hollow fluororubber ring and a bushing ring fixedly connected to the end face of the top of the wedge-shaped inner ring, and 2-3 stainless steel tensioning rings are inlaid and tensioned in the inner ring of the bushing ring. According to the technical scheme, the anti-leakage pieces are arranged on the periphery of the filler, the effect of blocking a gap between the filler and the rectifying tower is achieved through the effect that the hollow fluororubber ring expands under the high temperature of the rectifying tower, and the anti-leakage pieces are matched with the stainless steel tensioning ring and the bushing ring to act on the tension of the hollow fluororubber ring. The possibility that liquid in the distributor escapes from gaps is reduced, and the inter-phase contact of the filler is improved, so that the efficiency of the tower is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of distillation tower filler equipment, in particular to a filler with an anti-leakage structure. Background Art

[0002] The function of the distillation tower packing is to provide sufficient contact surface for the gas and liquid phases, and to create conditions for increasing their turbulence level, so as to facilitate mass and heat transfer. The liquid distributor is an extremely critical internal component in the distillation tower, which not only affects the mass transfer efficiency of the packing, but also affects the operational elasticity of the packing. Its function is to uniformly distribute or redistribute the liquid at the top of the packing or at a certain height, so as to increase the effective surface for mass and heat transfer, improve the contact between phases, and thus improve the efficiency of the tower. If there is a gap between the distillation tower and the packing, part of the liquid released by the distributor will enter the bottom of the tower along the gap without contacting the packing, resulting in the overall efficiency of the distillation tower being affected. Therefore, those skilled in the art hereby propose a solution for packing with a leak-proof structure. Utility Model Content

[0003] The purpose of this utility model is to provide a technical solution of a packing with a leak-proof structure to address the shortcomings of the background art. In order to address the drawbacks and defects of the background art, this technical solution has the following contents:

[0004] A packing member is included, wherein the top area of ​​the outer ring surface of the packing member is covered with a circle of anti-leakage member;

[0005] The packing member includes a stainless steel hoop and a wire mesh corrugated packing fixedly connected to the inner cavity of the stainless steel hoop;

[0006] The anti-leakage component includes a hollow fluororubber ring, a wedge-shaped inner ring fixed to the top area of ​​the inner ring of the hollow fluororubber ring, and a liner ring fixedly connected to the top end surface of the wedge-shaped inner ring. Two to three stainless steel tensioning rings are embedded and tightened in the inner ring of the liner ring.

[0007] Three fluororubber sealing rings are fixedly connected to the outer ring surface of the hollow fluororubber ring, and an air nozzle is provided on the top end surface of the hollow fluororubber ring.

[0008] As a preferred solution of the present invention, the bottom area of ​​the outer ring surface of the stainless steel hoop is connected to the inner wall of the distillation tower.

[0009] As a preferred solution of the present invention, a chamber for expansion / contraction is provided inside the hollow fluororubber ring.

[0010] As a preferred solution of the present invention, the fluororubber sealing rings are arranged at equal distances from each other, and the outer ring surface of the fluororubber sealing ring is in close contact with the inner wall of the distillation tower.

[0011] As a preferred solution of the present invention, the edges of the outer ring surface of the hollow fluororubber ring are all chamfered.

[0012] As a preferred solution of the present invention: the vertical section of the wedge-shaped inner ring is a right triangle, and the inner surface of the wedge-shaped inner ring has a downwardly inclined slope for guiding the liquid of the distributor to flow into the wire mesh corrugated packing.

[0013] As a preferred solution of the present invention, the bottom end surface of the wedge-shaped inner ring contacts the upper end surface of the stainless steel hoop.

[0014] As a preferred solution of the present invention, a groove is provided on the inner surface of the liner ring for the outer ring of the stainless steel tensioning ring to be clamped and embedded.

[0015] As a preferred solution of the present invention: both ends of the stainless steel tensioning ring are fixedly connected to a circular ring.

[0016] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0017] In the technical solution of the present invention, leakage-proof parts are arranged around the packing, and the hollow fluororubber ring is expanded by the high temperature of the distillation tower to achieve the effect of sealing the gap between the packing and the distillation tower. In addition, the stainless steel tensioning ring and the liner ring act on the tension of the hollow fluororubber ring to reduce the possibility of the distributor liquid escaping from the gap, improve the phase contact of the packing, and thus improve the efficiency of the tower. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 Schematic diagram of the packing member and the anti-leakage member;

[0020] Figure 2 Schematic diagram of the packing member;

[0021] Figure 3 Schematic diagram of the leakage prevention part.

[0022] Description of reference numerals:

[0023] 1. Packing piece; 11. Stainless steel hoop; 12. Wire mesh corrugated packing; 2. Leakage prevention piece; 21. Hollow fluororubber ring; 22. Wedge-shaped inner ring; 23. Air nozzle; 24. Stainless steel tensioning ring; 25. Bushing ring; 26. Fluororubber sealing ring. DETAILED DESCRIPTION

[0024] In order to more clearly explain and illustrate the technical solution and implementation of the present invention, several preferred specific embodiments for implementing the technical solution of the present invention are introduced below.

[0025] The following description is merely exemplary in nature and is not intended to limit the present disclosure, its applications and uses. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various figures only schematically represent the concepts and principles of the embodiments of the present disclosure and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific figures may use exaggerated methods to illustrate the relevant details or structures of the embodiments of the present disclosure. The various publications, patents and published patent specifications cited herein are incorporated herein by reference in their entirety. The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention.

[0026] Embodiment: A preferred technical solution for a packing with a leak-proof structure includes the following:

[0027] Refer to the instruction manual Figure 1 As shown: it includes a packing member 1, the top area of ​​the outer ring surface of the packing member 1 is covered with a circle of leakage prevention member 2; the packing member 1 includes a stainless steel hoop 11, and a wire mesh corrugated packing 12 fixedly connected to the inner cavity of the stainless steel hoop 11;

[0028] Refer to the instruction manual Figure 3 As shown: the leakage prevention part 2 includes a hollow fluororubber ring 21, a wedge-shaped inner ring 22 fixed to the top area of ​​the inner ring of the hollow fluororubber ring 21, and a liner ring 25 fixedly connected to the top end face of the wedge-shaped inner ring 22, and 2-3 stainless steel tensioning rings 24 are embedded and tightened in the inner ring of the liner ring 25; 3 circles of fluororubber sealing rings 26 are fixedly connected to the outer ring surface of the hollow fluororubber ring 21, and an air nozzle 23 is provided on the top end face of the hollow fluororubber ring 21, wherein air can be injected or released into the interior of the hollow fluororubber ring 21 through the air nozzle 23, so that the expansion degree of the hollow fluororubber ring 21 can be changed in advance before the hollow fluororubber ring 21 is installed, so as to allow the outer ring surface of the hollow fluororubber ring 21 to contact the inner wall of the distillation tower, and the inner ring surface to contact the outer ring surface of the stainless steel hoop 11, thereby minimizing the distance between the filler 1 and the distillation tower.

[0029] Refer to the instruction manual Figure 3 As shown: the bottom area of ​​the outer ring surface of the stainless steel hoop 11 is connected to the inner wall of the distillation tower, a chamber for expansion / contraction is opened inside the hollow fluororubber ring 21, the fluororubber sealing rings 26 are arranged at equal distances from each other, the outer ring surface of the fluororubber sealing ring 26 is in close contact with the inner wall of the distillation tower, and the edge positions of the outer ring surface of the hollow fluororubber ring 21 are all chamfered.

[0030] Refer to the instruction manual Figure 3 As shown: the vertical section of the wedge-shaped inner ring 22 is a right triangle, and the inner surface of the wedge-shaped inner ring 22 has a downwardly inclined slope for guiding the liquid of the distributor to flow into the wire mesh corrugated packing 12. The bottom end face of the wedge-shaped inner ring 22 contacts the upper end face of the stainless steel hoop 11. A circle of grooves for the outer ring of the stainless steel tensioning ring 24 to be inserted and embedded is provided on the inner surface of the liner ring 25. A circular ring is fixedly connected to both ends of the stainless steel tensioning ring 24. Since the stainless steel tensioning ring 24 exerts an outward expansion force on the liner ring 25, the hollow fluororubber ring 21 is brought into contact with the inner wall of the distillation tower. When replacing the packing, the circular rings at the ends of the stainless steel tensioning ring 24 are used as force points. With the help of the two clamp arms of the pliers, the stainless steel tensioning ring 24 is deformed inwardly through the circular rings, and the air inside the hollow fluororubber ring 21 is released through the air nozzle 23, so that the hollow fluororubber ring 21 is deflated and the packing piece 1 is taken out.

[0031] According to the above-mentioned preferred technical solution, the workflow of the technical solution is described as follows:

[0032] The hollow fluororubber ring 21 is inserted into the upper surface of the stainless steel hoop 11, so that the upper end surface of the stainless steel hoop 11 contacts the bottom of the wedge-shaped inner ring 22. At the same time, the stainless steel hoop 11 is connected to the inner wall of the distillation tower. When the distributor sprays liquid onto the wire mesh corrugated packing 12, due to the high temperature of 100°C-150°C inside the distillation tower, the air inside the hollow fluororubber ring 21 is thermally expanded, causing the hollow fluororubber ring 21 to expand. At the same time, the outward tension of the stainless steel tension ring 24 pushes the liner ring 25 from the inside out. The outer surface of the liner ring 25 contacts the top area of ​​the inner surface of the hollow fluororubber ring 21, thereby making the hollow fluororubber ring 21 and the fluororubber sealing ring 26 tightly contact the inner wall of the distillation tower, forcing the liquid to escape by blocking the gap. The slope on the inner side of the wedge-shaped inner ring 22 guides the liquid into the wire mesh corrugated packing 12.

[0033] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A packing with an anti-leakage structure, comprising a packing member (1), characterized in that: The top area of ​​the outer ring surface of the packing member (1) is covered with a ring of anti-leakage member (2); The packing member (1) comprises a stainless steel hoop (11) and a wire mesh corrugated packing (12) fixedly connected to the inner cavity of the stainless steel hoop (11); The anti-leakage component (2) comprises a hollow fluororubber ring (21), a wedge-shaped inner ring (22) fixed to the top area of ​​the inner ring of the hollow fluororubber ring (21), and a liner ring (25) fixedly connected to the top end surface of the wedge-shaped inner ring (22), wherein 2-3 stainless steel tensioning rings (24) are embedded and tightened in the inner ring of the liner ring (25); Three fluororubber sealing rings (26) are fixedly connected to the outer ring surface of the hollow fluororubber ring (21), and a gas nozzle (23) is provided on the top end surface of the hollow fluororubber ring (21).

2. The packing with an anti-leakage structure according to claim 1, characterized in that: The bottom area of ​​the outer ring surface of the stainless steel hoop (11) is connected to the inner wall of the distillation tower.

3. The packing with an anti-leakage structure according to claim 1, characterized in that: A chamber for expansion / contraction is provided inside the hollow fluororubber ring (21).

4. The packing with an anti-leakage structure according to claim 1, characterized in that: The fluororubber sealing rings (26) are arranged at equal distances from each other, and the outer ring surface of the fluororubber sealing ring (26) is in close contact with the inner wall of the distillation tower.

5. The packing with an anti-leakage structure according to claim 1, characterized in that: The edges of the outer ring surface of the hollow fluororubber ring (21) are all chamfered.

6. The packing with an anti-leakage structure according to claim 1, characterized in that: The vertical section of the wedge-shaped inner ring (22) is a right triangle, and the inner surface of the wedge-shaped inner ring (22) has a downwardly inclined slope for guiding the liquid in the distributor to flow into the wire mesh corrugated packing (12).

7. The packing with an anti-leakage structure according to claim 1, characterized in that: The bottom end surface of the wedge-shaped inner ring (22) contacts the upper end surface of the stainless steel hoop (11).

8. The packing with an anti-leakage structure according to claim 1, characterized in that: The inner surface of the lining ring (25) is provided with a groove for the outer ring of the stainless steel tensioning ring (24) to be clamped and embedded.

9. The packing with an anti-leakage structure according to claim 1, characterized in that: The stainless steel tensioning ring (24) is fixedly connected to a circular ring at both ends.