Glaze defoaming machine for ceramic production

Abstract

The utility model relates to the technical field of ceramic production, and discloses a glaze defoaming machine for ceramic production. The glaze defoaming machine for ceramic production comprises an installation frame, a mixing barrel, a discharging pipe and a supporting frame, the mixing barrel is placed on the installation frame, the lower portion of the mixing barrel is connected and communicated with the discharging pipe, the supporting frame is fixedly connected to the installation frame, and the glaze defoaming machine further comprises a fixing frame, a motor, a belt wheel and a semicircular gear. A fixing frame is mounted on the mixing barrel, a motor is mounted in the fixing frame, a semicircular gear is rotationally arranged on the mixing barrel, and belt wheels are arranged on an output shaft of the motor and the semicircular gear. The motor drives the full gear to rotate, so that the connecting rod drives the baffle to rotate to open the discharging opening, glaze falls into the mixing barrel, the first elastic piece recovers to enable the connecting rod to drive the baffle to reset to close the discharging opening, and therefore intermittent discharging is achieved, the purpose of equivalent proportioning is achieved, and the phenomenon that bubbles are not completely eliminated is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production and discloses a glaze defoaming machine for ceramic production. Background Art

[0002] Glaze is a type of silicate. The glaze applied to ceramics is typically made from quartz, feldspar, or clay. After grinding and mixing with water, it is applied to the surface of the ceramic body. It then melts after being fired at a certain temperature. As the temperature drops, a thin layer of glass forms on the ceramic surface. This layer increases the ceramic's mechanical strength, thermal stability, and dielectric strength, and protects it from erosion by liquids and gases.

[0003] In the existing ceramic industry, bubbling in ceramic glazes is a common problem. This phenomenon not only affects the quality of ceramic products but also brings difficulties and increased costs to production. Typically, a diluted defoamer is added to the glaze and then stirred to thoroughly mix the glaze and defoamer to eliminate bubbles in the glaze. However, existing equipment continuously injects glaze into the mixing barrel, making it difficult to control the amount of glaze added. This results in uneven glaze and defoamer ratios, which can easily lead to incomplete bubble elimination, affecting the quality of subsequent ceramic products.

[0004] Therefore, need a kind of ceramic production glaze defoamer that can intermittently unload. Utility Model Content

[0005] In order to overcome the shortcomings of existing equipment that the glaze is continuously injected into the mixing barrel when adding glaze, which makes it difficult to control the amount of glaze added, resulting in unequal proportions of glaze and defoamer, which easily leads to incomplete elimination of bubbles and affects the quality of later ceramic products, the purpose of the utility model is to provide a glaze defoaming machine for ceramic production that can intermittently discharge materials.

[0006] In order to achieve the purpose of intermittent feeding, the utility model provides the following technical solutions: a glaze defoaming machine for ceramic production, including a mounting frame, a mixing barrel, a feeding pipe, a supporting frame, a collecting barrel and a barrel cover, a mixing barrel is placed on the mounting frame, the lower part of the mixing barrel is connected and communicated with the feeding pipe, the mounting frame is fixedly connected to the supporting frame, a collecting barrel is provided on the supporting frame, a feeding port is provided on the collecting barrel, a barrel cover is rotatably provided on the collecting barrel, and also includes a fixing frame, a motor, a flat belt, a pulley, a semicircular gear, a full gear, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod, a connecting rod rod, baffle and first elastic member, a fixing frame is installed on the mixing barrel, a motor is installed inside the fixing frame, a semicircular gear is rotatably provided on the mixing barrel, pulleys are provided on the output shaft of the motor and the semicircular gear, and two common pulleys are provided with flat belts, a full gear is rotatably provided on the collecting barrel, the full gear is meshed with the semicircular gear, connecting rods are rotatably provided at the front and rear ends of the collecting barrel, the full gear is connected to a connecting rod, the two connecting rods are jointly provided with a baffle, and the connecting rod is provided with a first elastic member for resetting the baffle.

[0007] As an improvement to the above scheme, it also includes a sleeve, a guide rod, a telescopic rod, a second elastic member and a strong magnet. The guide rod is arranged inside the sleeve, and the telescopic rods are slidingly arranged on the front and back sides of the sleeve. The telescopic rods are clamped with the connecting rod, and a second elastic member is connected between the guide rod and the telescopic rod. A strong magnet is arranged on the outside of the sleeve.

[0008] As an improvement to the above solution, it further includes a fixed rod and a stirring blade. The fixed rod is rotatably arranged inside the mixing barrel, and the stirring blade is arranged on the fixed rod.

[0009] As an improvement of the above solution, it also includes a liquid storage tank, a tank cover, a water pump and a water pipe. The mixing barrel is provided with a liquid storage tank, the liquid storage tank is rotatably provided with a tank cover, the liquid storage tank is connected and communicated with a water pipe, and the water pump is installed on the water pipe.

[0010] As an improvement to the above solution, a ball valve is further included, and the discharge pipe is rotatably provided with a ball valve.

[0011] As an improvement to the above solution, a nozzle is further included, and the water pipe is provided with a nozzle.

[0012] As an improvement to the above solution, a gear protection cover is also included, and the aggregate barrel is provided with a gear protection cover.

[0013] As an improvement to the above solution, a guide block is further included, and the aggregate bucket is provided with a guide block.

[0014] Compared with the prior art, the utility model provides a glaze defoaming machine for ceramic production, which has the following beneficial effects: 1. The motor drives all gears to rotate, so that the connecting rod drives the baffle to rotate to open the discharge port, allowing the glaze to fall into the mixing barrel. The first elastic part restores its original shape, so that the connecting rod drives the baffle to reset and close the discharge port, thereby realizing intermittent discharge, achieving the purpose of equal ratio, and avoiding the phenomenon of incomplete elimination of bubbles.

[0015] 2. After pouring an appropriate amount of glaze into the collection bucket, the strong magnet will absorb the organic matter in the glaze, thereby preventing the organic matter from remaining in the glaze and affecting the quality of the glaze.

[0016] 3. The fixed rod drives the stirring piece to rotate, stirring the glaze and defoaming agent inside the mixing barrel, so that the defoaming liquid and glaze are fully mixed, thereby improving the defoaming effect of the glaze.

[0017] 4. By turning on the water pump, the water pump will draw the defoaming liquid inside the liquid storage tank into the water pipe, and then spray it onto the glaze through the water pipe, making it easier to add the defoaming liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0019] Figure 2 It is a schematic three-dimensional cross-sectional view of the mixing barrel, semicircular gear and barrel cover of the utility model.

[0020] Figure 3 It is a schematic three-dimensional cross-sectional structure diagram of the aggregate barrel, baffle and guide block of the utility model.

[0021] Figure 4 It is a schematic three-dimensional cross-sectional structure diagram of the aggregate bucket, guide rod and second elastic member of the utility model.

[0022] Figure 5 It is a schematic three-dimensional cross-sectional view of the mixing barrel, fixing rod and stirring blade of the utility model.

[0023] Figure 6 It is a schematic three-dimensional cross-sectional structural diagram of the aggregate barrel, liquid storage tank and nozzle of the utility model.

[0024] The names of the numbers in the figure are: 1. Mounting frame, 2. Mixing barrel, 201. Discharge pipe, 202. Ball valve, 3. Support frame, 4. Collecting barrel, 401. Discharge port, 5. Barrel cover, 6. Fixed frame, 7. Motor, 8. Flat belt, 9. Pulley, 10. Semicircular gear, 11. Full gear, 12. Connecting rod, 13. Baffle, 14. First elastic part, 15. Sleeve, 16. Guide rod, 17. Telescopic rod, 18. Second elastic part, 19. Strong magnet, 20. Fixed rod, 21. Stirring blade, 22. Liquid storage tank, 23. Tank cover, 24. Water pump, 25. Water pipe, 26. Nozzle, 27. Gear guard, 28. Guide block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1: A glaze defoaming machine for ceramic production, please refer to Figures 1-6 , including a mounting frame 1, a mixing barrel 2, a discharge pipe 201, a support frame 3, a collection barrel 4 and a barrel cover 5. The mixing barrel 2 is placed on the mounting frame 1, and the lower part of the mixing barrel 2 is connected and communicated with the discharge pipe 201. The mounting frame 1 is fixedly connected to the support frame 3, and the collection barrel 4 is provided on the support frame 3. The collection barrel 4 is provided with a discharge port 401, and the collection barrel 4 is rotatably provided with a barrel cover 5. The mixing barrel 2 is provided with a fixing frame 6 by means of bolt connection, and a motor 7 is provided inside the fixing frame 6 by means of bolt connection. A semicircular gear 10 is rotatably provided on the mixing barrel 2, and pulleys 9 are provided on the output shaft of the motor 7 and the semicircular gear 10. The two common pulleys 9 are provided with a flat belt 8 A full gear 11 is rotatably provided on the aggregate barrel 4, and the full gear 11 is engaged with the semicircular gear 10. Connecting rods 12 are rotatably provided at both ends of the aggregate barrel 4. The full gear 11 is connected to a connecting rod 12, and the two connecting rods 12 are jointly provided with a baffle 13. A first elastic member 14 is sleeved on the connecting rod 12 to reset the baffle 13. The two ends of the first elastic member 14 are respectively connected to the aggregate barrel 4 and the connecting rod 12. A ball valve 202 is rotatably provided on the discharge pipe 201. Rotating the ball valve 202 can control the discharging speed. A gear guard 27 is provided on the aggregate barrel 4 to block the full gear 11, thereby preventing foreign matter from being entangled in the full gear 11. A guide block 28 is provided on the aggregate barrel 4.

[0027] When it is necessary to defoam the glaze, the barrel cover 5 is turned to open the collecting barrel 4, and after pouring an appropriate amount of glaze into the collecting barrel 4, the barrel cover 5 is reversed to close the collecting barrel 4, and then the motor 7 is turned on. The output shaft of the motor 7 rotates and drives the semicircular gear 10 to rotate through the flat belt 8. Under the meshing action of the full gear 11 and the semicircular gear 10, the semicircular gear 10 drives the full gear 11 to rotate, so that the connecting rod 12 drives the baffle 13 to rotate to open the discharge port 401, and the first elastic member 14 is deformed accordingly, so that the glaze falls into the mixing barrel. In the mixing barrel 2, when the semicircular gear 10 is no longer in mesh with the full gear 11, the first elastic member 14 returns to its original shape so that the connecting rod 12 drives the baffle 13 to reset and close the discharge port 401, thereby realizing intermittent discharge and achieving the purpose of equal proportioning, avoiding the phenomenon of incomplete elimination of bubbles, and then pouring the corresponding proportion of defoaming liquid into the mixing barrel 2, and then fully mixing the defoaming liquid with the glaze so that the defoaming liquid eliminates the bubbles in the glaze, and then, turning the ball valve 202 to open the discharge pipe 201 and discharge the defoamed glaze.

[0028] Example 2: Based on Example 1, please refer to Figure 4 A guide rod 16 is provided inside the sleeve 15, and telescopic rods 17 are slidably provided on both the front and rear sides of the sleeve 15. The telescopic rod 17 is clamped with the connecting rod 12. A second elastic member 18 is connected between the guide rod 16 and the telescopic rod 17, and a strong magnet 19 is provided on the outside of the sleeve 15.

[0029] After pouring an appropriate amount of glaze into the aggregate barrel 4, the strong magnet 19 absorbs the organic matter in the glaze, thereby preventing the organic matter from remaining in the glaze and affecting the quality of the glaze. When the strong magnet 19 needs to be cleaned, rotate the barrel cover 5 to open the aggregate barrel 4, and then push the telescopic rod 17 to the side close to each other to disengage it from the connecting rod 12. The second elastic member 18 is compressed accordingly, and then the strong magnet 19 is taken out of the aggregate barrel 4. The organic matter adsorbed on the strong magnet 19 is cleaned. After the cleaning is completed, the strong magnet 19 is put back into the aggregate barrel 4, and the telescopic rod 17 is released. The second elastic member 18 returns to its original state, causing the telescopic rod 17 to move to the side away from each other and engage with the connecting rod 12. The barrel cover 5 is reversed to close the aggregate barrel 4.

[0030] See also Figure 5 A fixed rod 20 is rotatably provided inside the mixing barrel 2, and a stirring piece 21 is provided on the fixed rod 20. The stirring piece 21 is irregularly shaped, which increases the contact area with the glaze and the defoaming liquid, thereby making the glaze and the defoaming liquid mixed more fully.

[0031] The output shaft of the motor 7 rotates to drive the fixed rod 20, so that the fixed rod 20 drives the stirring piece 21 to rotate, stirring the glaze and defoaming agent inside the mixing barrel 2, so that the defoaming liquid and the glaze are fully mixed, thereby improving the defoaming effect of the glaze.

[0032] See also Figure 1and Figure 6 The mixing barrel 2 is provided with a liquid storage tank 22, and a box cover 23 is rotatably provided on the liquid storage tank 22. The liquid storage tank 22 is connected and communicated with a water pipe 25. A water pump 24 is provided on the water pipe 25 through a bolt connection. The water pipe 25 is provided with a nozzle 26, which can spray the defoaming liquid evenly on the glaze.

[0033] Before using the defoaming machine, turn the box cover 23 to open the liquid storage tank 22, pour the mixed defoaming liquid into the liquid storage tank 22, then close the liquid storage tank 22 with the box cover 23. When the motor 7 is turned on, the water pump 24 is turned on. The water pump 24 runs to draw the defoaming liquid inside the liquid storage tank 22 into the water pipe 25, and then sprays it onto the glaze through the water pipe 25, thereby facilitating the addition of the defoaming liquid.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A glaze defoaming machine for ceramic production, comprising a mounting frame (1), a mixing barrel (2), a discharge pipe (201), a support frame (3), a collection barrel (4) and a barrel cover (5), wherein the mounting frame (1) is provided with a mixing barrel (2), the lower portion of the mixing barrel (2) is connected to and communicated with the discharge pipe (201), the mounting frame (1) is fixedly connected with the support frame (3), the collection barrel (4) is provided with a discharge port (401) on the collection barrel (4), and the barrel cover (5) is rotatably provided on the collection barrel (4), wherein the mixing barrel (2) is provided with a mixing barrel (201), and the mixing barrel (2) is provided with a discharge pipe (201) on the lower portion of the mixing barrel (2), the mounting frame (1) is fixedly connected with the support frame (3), the collection barrel (4) is provided with a discharge port (401) on the collection barrel (4), and the collection barrel (4) is provided with a barrel cover (5) in a rotatable manner, wherein the mixing barrel (2) is provided with a mixing barrel (201) and the mixing barrel (2) is provided with a mixing barrel (201) in a rotatable manner, and ... The mixing barrel (2) further comprises a fixing frame (6), a motor (7), a flat belt (8), a pulley (9), a semicircular gear (10), a full gear (11), a connecting rod (12), a baffle (13) and a first elastic member (14). The fixing frame (6) is mounted on the mixing barrel (2), the motor (7) is mounted inside the fixing frame (6), the semicircular gear (10) is rotatably mounted on the mixing barrel (2), and the output shaft of the motor (7) and the semicircular gear (10) are both provided with pulleys (9). Two common pulleys (9) are sleeved with a flat belt (8); a full gear (11) is rotatably provided on the collecting bucket (4); the full gear (11) is engaged with a semicircular gear (10); connecting rods (12) are rotatably provided at both the front and rear ends of the collecting bucket (4); the full gear (11) is connected to a connecting rod (12); the two connecting rods (12) are jointly provided with a baffle (13); and a first elastic member (14) is sleeved on the connecting rod (12) for resetting the baffle (13).

2. A glaze defoaming machine for ceramic production as claimed in claim 1, characterized in that: The invention also includes a sleeve (15), a guide rod (16), a telescopic rod (17), a second elastic member (18) and a strong magnet (19). The sleeve (15) is provided with a guide rod (16) inside, and the sleeve (15) is provided with telescopic rods (17) in a sliding manner at the front and rear ends. The telescopic rods (17) are clamped with the connecting rod (12). The second elastic member (18) is connected between the guide rod (16) and the telescopic rod (17). The sleeve (15) is provided with a strong magnet (19) outside.

3. A glaze defoaming machine for ceramic production as claimed in claim 1, characterized in that: The mixing barrel (2) further comprises a fixing rod (20) and a stirring blade (21). The fixing rod (20) is rotatably arranged inside the mixing barrel (2), and the stirring blade (21) is arranged on the fixing rod (20).

4. A glaze defoaming machine for ceramic production as claimed in claim 1, characterized in that: The mixing barrel (2) is provided with the liquid storage tank (22), the tank cover (23), the water pump (24) and the water pipe (25). The mixing barrel (2) is provided with the liquid storage tank (22), the tank cover (23) is rotatably provided on the liquid storage tank (22), the liquid storage tank (22) is connected to and communicated with the water pipe (25), and the water pump (24) is installed on the water pipe (25).

5. A glaze defoaming machine for ceramic production as claimed in claim 1, characterized in that: The device further comprises a ball valve (202), which is rotatably arranged on the discharge pipe (201).

6. A glaze defoaming machine for ceramic production as claimed in claim 4, characterized in that: The invention also comprises a nozzle (26), and the nozzle (26) is arranged on the water pipe (25).

7. A glaze defoaming machine for ceramic production as claimed in claim 1, characterized in that: It also includes a gear protection cover (27), and the gear protection cover (27) is arranged on the aggregate barrel (4).

8. A glaze defoaming machine for ceramic production as claimed in claim 1, characterized in that: It also includes a guide block (28), and the collecting bucket (4) is provided with the guide block (28).

Images