Hydraulic reciprocating type mud scraper convenient to maintain

By designing the hydraulic reciprocating scraper with components such as the scraping bridge, fixed rod, and supporting slider, the problem of difficult parts replacement and maintenance is solved, and convenient disassembly of parts and convenient maintenance of the equipment are achieved.

CN223351082UActive Publication Date: 2025-09-19TIANJIN NEW SHIWANGDA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422571854.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-19
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The parts replacement, inspection and maintenance of hydraulic reciprocating scrapers are difficult and require a lot of manpower and material resources. In addition, the equipment is arranged on the inner wall of the pool or underwater, which is not convenient for operation.

Method used

A structure including a scraper bridge, a fixing rod, a supporting slider, a hydraulic cylinder, a slide and a hydraulic station is designed. Through these components, the scraper blade can be synchronously moved and easily disassembled, the number and weight of parts can be reduced, and inspection and maintenance are facilitated.

Benefits of technology

It simplifies the parts replacement and maintenance process, reduces manpower and material consumption, and improves the maintenance convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydraulic reciprocating type mud scraper convenient to maintain, which comprises a mud scraping bridge, fixing rods are fixedly connected to the bottoms of the two sides of the mud scraping bridge, the fixing rods are made of stainless steel, one end, far away from the mud scraping bridge, of each fixing rod is fixedly connected with a fixing block, a plurality of mud scraping plates are arranged at the bottom of each fixing block, and the mud scraping plates are fixedly connected with the fixing blocks. The bottom of the mud scraping plate is arranged to be in a triangular pointed cone shape, the mud scraping plate makes contact with the bottom of the rectangular pool, the fixing block, the fixing rod and the mud scraping bridge are located in the same vertical horizontal plane, the bottoms of the two ends of the mud scraping bridge are fixedly connected with the supporting sliding blocks, and guardrails on the two sides of the mud scraping bridge are designed to be hollowed out. According to the mechanism, through the arrangement of the rectangular water tank, the mud scraping bridge, the supporting sliding blocks, the fixing rods, the hydraulic station, the pipeline, the hydraulic oil cylinder, the sliding groove, the sludge accumulation tank, the screws, the fixing blocks and the mud scraping plates, manpower and material resources for replacing parts are reduced, and inspection and maintenance are more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of machinery and equipment, in particular to a hydraulic reciprocating mud scraper which is easy to maintain. Background Art

[0002] Hydraulic reciprocating sludge scrapers are suitable for square or rectangular tanks requiring sedimentation, scraping, and concentrating sludge, including municipal waterworks, industrial water purification plants, municipal sewage treatment plants, industrial wastewater treatment plants, and flotation tanks. Silt formation in tanks is primarily caused by severe soil erosion in upstream areas, which carries sediment down with the flowing water. Once it reaches the dam or tank, it encounters obstacles (such as dam embankments) that prevent it from continuing to flow. Over time, this sediment accumulates and forms silt. Alternatively, in still water or slow-flowing environments, suspended matter and fine particles in the water gradually settle to the bottom, where, through physical, chemical, and biochemical processes, they form unconsolidated, soft, fine-grained soil, or silt. Regular tank cleaning and maintenance are essential to prevent excessive silt buildup.

[0003] The scraper blades of hydraulic reciprocating scrapers are typically large, monolithic pieces, requiring significant labor and resources to replace and repair. Furthermore, the hydraulic station is typically mounted on the inner wall of the tank, or even underwater in some cases. This makes parts replacement, routine inspection, and maintenance very complex. Utility Model Content

[0004] The utility model provides a hydraulic reciprocating mud scraper which is easy to maintain, reduces the manpower and material resources for replacing parts, and is more convenient for inspection and maintenance.

[0005] In order to achieve the above-mentioned purpose, a hydraulic reciprocating scraper with easy maintenance is provided, characterized in that it includes a scraper bridge, fixed rods are fixedly connected to the bottom of both sides of the scraper bridge, the fixed rods are made of stainless steel, the fixed rods are fixedly connected to a fixed block at one end away from the scraper bridge, a scraper blade is provided at the bottom of the fixed block, there are multiple scrapers, the bottom of the scraper blade is set to a triangular pointed cone, the scraper blade contacts the bottom of the rectangular water pool, and the fixed block and the fixed rod scraper bridge are in the same vertical horizontal plane. The fixed rod is provided to facilitate the synchronous movement of the scraper bridge and the fixed plate, the fixed block is provided to facilitate the synchronous movement of the scraper blade and the fixed rod, the fixed rod is made of stainless steel to facilitate the service life of the parts in water for a longer time, and the scraper blade is set to a triangular pointed cone to facilitate the cleaning of silt.

[0006] According to the hydraulic reciprocating scraper with easy maintenance, the bottom of each end of the scraping bridge is fixedly connected to a support slider, and the guardrails on both sides of the scraping bridge are hollowed out. The support slider is provided to facilitate the back-and-forth movement of the scraping bridge, and the hollowed-out design of the scraping bridge guardrail is provided to facilitate material conservation.

[0007] According to the hydraulic reciprocating sludge scraper with easy maintenance, a rectangular water pool is provided below the sludge scraping bridge. Slideways are provided on the upper surface of the rectangular water pool near both edges. The support slider fits within the slideways. A hydraulic cylinder is fixedly connected to the inner side surface of the slideway. The piston rod of the hydraulic cylinder is fixedly connected to the side surface of the support slider. The hydraulic cylinder is provided to facilitate the movement of the support slider.

[0008] According to the hydraulic reciprocating scraper with easy maintenance, a pipeline is provided on the upper surface of the hydraulic cylinder, and a hydraulic station is provided at the other end of the pipeline. The hydraulic station and the hydraulic cylinder are connected by the pipeline to facilitate power transmission of the scraper.

[0009] According to the hydraulic reciprocating scraper with easy maintenance, the supporting slider slides in the slide groove, the slide groove is arranged on both sides of the rectangular water pool, and a sludge accumulation pool is arranged at the bottom of the rectangular water pool. The sludge accumulation pool is arranged to facilitate the storage of sludge, and the slide groove is arranged to facilitate the sliding of the scraping bridge.

[0010] According to the hydraulic reciprocating scraper with easy maintenance, the lower surface of the hydraulic station is fixedly connected to the upper surface of the rectangular water pool, and there are two hydraulic stations. The hydraulic stations are provided to facilitate the provision of power when the scraping bridge slides.

[0011] According to the hydraulic reciprocating scraper with easy maintenance, the fixing block is provided with a plurality of through circular holes, and the number of through circular holes in the fixing block is double the number of scraper blades. The purpose of providing through circular holes corresponding to the number of screws is to facilitate the fixing of the scraper blades.

[0012] According to the hydraulic reciprocating scraper with easy maintenance, the scraper plate is provided with a threaded hole, the threaded hole being threadedly connected to a screw, and the screw shaft is passed through a through circular hole in the fixing block. The purpose of providing a corresponding screw thread end on the scraper plate is to facilitate the screw to reinforce the scraper plate.

[0013] The beneficial effects of the utility model are as follows: by arranging a rectangular water pool, a mud scraping bridge, a supporting slider, a fixing rod, a hydraulic station, a pipeline, a hydraulic cylinder, a slide chute, a sludge accumulation pool, screws, a fixing block, and a mud scraping plate, the manpower and material resources for replacing parts are reduced, and inspection and maintenance are more convenient.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a front view of a hydraulic reciprocating mud scraper that is easy to maintain according to the utility model;

[0017] Figure 2 This is an oblique structural diagram of a hydraulic reciprocating mud scraper that is easy to maintain in the utility model;

[0018] Figure 3 This is a bottom structure diagram of a hydraulic reciprocating mud scraper that is easy to maintain in the utility model;

[0019] Figure 4 This is a structural diagram of a scraper blade of a hydraulic reciprocating scraper that is easy to maintain in the utility model;

[0020] Figure 5 This is an enlarged view of the chute structure of a hydraulic reciprocating mud scraper that is easy to maintain in the utility model.

[0021] Legend:

[0022] 1. Rectangular water tank; 2. Scraper bridge; 3. Support slider; 4. Fixing rod; 5. Hydraulic station; 6. Pipeline; 7. Hydraulic cylinder; 8. Chute; 9. Sludge accumulation pool; 10. Screws; 11. Fixing block; 12. Scraper blade. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0024] Reference Figures 1 to 5 The present invention provides a hydraulic reciprocating scraper that is easy to maintain. The scraper includes a scraper bridge 2. The bottom of each side of the scraper bridge 2 is fixedly connected to a fixed rod 4 made of stainless steel. The fixed rod 4 is fixedly connected to a fixed block 11 at one end away from the scraper bridge 2. A scraper blade 12 is provided at the bottom of the fixed block 11. There are multiple scrapers 12. The bottom of the scraper blade 12 is configured as a triangular pointed cone. The scraper blade 12 contacts the bottom of the rectangular water tank 1. The fixed block 11, the fixed rod 4, and the scraper bridge 2 are in the same vertical plane. The multiple scrapers 12 are provided to facilitate routine maintenance and reduce the consumption of manpower and material resources. The scraper blade 12 is configured as a triangular pointed cone at the bottom, which makes it easier to insert into the interior of the silt and scrape deeper. The fixed rod 4 is fixed by welding. The fixed block 11, the fixed rod 4, and the scraper bridge 2 can move synchronously in the same vertical plane. The bottom of each end of the scraper bridge 2 is fixedly connected to a support slider 3. The guardrails on both sides of the scraper bridge 2 are hollowed out. The hollow design not only saves material but also looks more beautiful.

[0025] A rectangular pool 1 is located beneath the scraper bridge 2. Slideways 8 are located near the edges of the upper surface of the pool 1. A support slider 3 fits within these slideways 8. A hydraulic cylinder 7 is fixedly connected to the inner side of the slideway 8. The piston rod of the hydraulic cylinder 7 is fixedly connected to the side of the support slider 3. The support slider 3 slides within the slideways 8, which are located on both sides of the pool 1. A sludge accumulation pool 9 is located at the bottom of the pool 1. The piston rod of the hydraulic cylinder 7 pushes the support slider 3 to move.

[0026] A pipe 6 is provided on the upper surface of the hydraulic cylinder 7, and a hydraulic station 5 is provided at the other end of the pipe 6. The lower surface of the hydraulic station 5 is fixedly connected to the upper surface of the rectangular pool 1. The hydraulic station 5, the pipe 6, and the hydraulic cylinder 7 form a cylinder power system.

[0027] The fixing block 11 is provided with a plurality of through circular holes, and the number of through circular holes of the fixing block 11 is double the number of the scraper blade 12. The scraper blade 12 is provided with a threaded hole on its upper surface, which is threadedly connected to the screw 10, and the shank of the screw 10 passes through the through circular hole on the fixing block 11.

[0028] Working Principle: To begin operation, the equipment is first inspected. Once this is complete, the hydraulic stations 5 on either side of the rectangular pool 1 are activated. These stations deliver power to the hydraulic cylinders 7 on either side via pipes 6. The piston rods of the hydraulic cylinders 7 push the support slides 3, which slide within the chute 8. This drives the scraper bridge 2 in synchronous motion. The fixed rods 4 and the scraper bridge 2 are in the same vertical plane and move synchronously with them. Because the fixed rods 4 are fixedly connected to the fixed block 11, the fixed block 11 also moves synchronously. The scraper blades 12, mounted on the fixed block 11, also move synchronously with the scraper bridge 2. This allows the scraper blades 12 to continue scraping the mud from the bottom of the rectangular pool 1. The piston rods of the hydraulic cylinders 7 are retractable, allowing the scraper bridge 2 to reciprocate, driving the scraper blades 12 back and forth across the bottom of the rectangular pool 1. The scraper blades 12 push the mud into the mud accumulation pool 9. When the equipment stops working, we need to inspect and maintain it. To facilitate maintenance, we divide the scraper blade 12 from a single piece into multiple easily removable parts. The scraper blade 12 is light in weight and easy for maintenance personnel to pick up, reducing the maintenance personnel's labor intensity. The most important power system is usually placed on the pool wall, which is not conducive to operator inspection and maintenance. Our device places it on the pool surface for easy daily inspection and maintenance.

[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A hydraulic reciprocating scraper with easy maintenance, characterized in that: The invention comprises a scraping bridge (2), wherein the bottoms of both sides of the scraping bridge (2) are fixedly connected to fixed rods (4), wherein the fixed rods (4) are made of stainless steel, and one end of the fixed rods (4) away from the scraping bridge (2) is fixedly connected to a fixed block (11), and a scraping plate (12) is provided at the bottom of the fixed block (11), wherein the scraping plates (12) are multiple, and the bottoms of the scraping plates (12) are arranged in a triangular pointed cone shape, wherein the scraping plates (12) are in contact with the bottom of the rectangular pool (1), and the fixed block (11), the fixed rods (4) and the scraping bridge (2) are in the same vertical horizontal plane.

2. The hydraulic reciprocating scraper with easy maintenance according to claim 1, characterized in that: The bottoms of both ends of the scraper bridge (2) are fixedly connected to support sliders (3), and the guardrails on both sides of the scraper bridge (2) are hollowed out.

3. The hydraulic reciprocating scraper with easy maintenance according to claim 2, characterized in that: A rectangular water pool (1) is provided below the scraper bridge (2), and a slide groove (8) is provided on the upper surface of the rectangular water pool (1) near the two side edges. The support slider (3) is fitted inside the slide groove (8), and the inner side surface of the slide groove (8) is fixedly connected to the hydraulic cylinder (7), and the piston rod of the hydraulic cylinder (7) is fixedly connected to the side surface of the support slider (3).

4. The hydraulic reciprocating sludge scraper with easy maintenance according to claim 3, characterized in that: A pipeline (6) is provided on the upper surface of the hydraulic oil cylinder (7), and a hydraulic station (5) is provided at the other end of the pipeline (6).

5. The hydraulic reciprocating sludge scraper with easy maintenance according to claim 4, characterized in that: The chute (8) is arranged on both sides of the rectangular water pool (1), and a sludge accumulation pool (9) is arranged at the bottom of the rectangular water pool (1).

6. The hydraulic reciprocating sludge scraper with easy maintenance according to claim 4, characterized in that: The lower surface of the hydraulic station (5) is fixedly connected to the upper surface of the rectangular water pool (1), and there are two hydraulic stations (5).

7. The hydraulic reciprocating sludge scraper with easy maintenance according to claim 1, characterized in that: The fixing block (11) is provided with a plurality of through circular holes, and the number of the through circular holes of the fixing block (11) is double the number of the scraper blades (12).

8. The hydraulic reciprocating mud scraper with easy maintenance according to claim 1, characterized in that: A threaded hole is provided on the upper surface of the scraper (12), the threaded hole is threadedly connected to a screw (10), and the rod of the screw (10) passes through a through circular hole on the fixing block (11).