Filtering and cleaning device in yeast separation system

By designing a parallel delivery branch pipe and filter cartridge backwash system in the yeast separation system, the problem of yeast separator nozzle clogging was solved, efficient filtration and continuous operation of the equipment were achieved, the service life of the filter cartridge was extended, and maintenance costs were reduced.

CN223351130UActive Publication Date: 2025-09-19ANGEL YEAST (CHONG ZUO) CO LTD
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Patent Information

Application Number
CN202422808425.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-19
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

During the use of existing yeast separators, the nozzles are prone to clogging. The main reason is the accumulation of impurities such as solid particles, fibers, and proteins in the liquid, which leads to poor separation effect and abnormal operation of the equipment.

Method used

A filtration and cleaning device for a yeast separation system was designed, including a parallel delivery branch pipe and a filter cartridge, equipped with a cleaning pipe and a flushing pipe. Backwashing and a one-for-one-for-one design ensured continuous operation of the system, and impurities were collected through a sewage collection cartridge to simplify the maintenance process.

Benefits of technology

Effectively remove impurities from yeast solution, improve separation effect, reduce the risk of nozzle clogging, ensure production continuity, extend the life of the filter cartridge, and reduce equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a filtering and cleaning device in a yeast separation system, which comprises a yeast tank, a delivery pump and a yeast separator, the delivery pump is connected with the yeast tank and the yeast separator through pipelines, and the pipelines between the delivery pump and the yeast separator are at least two delivery branch pipes which are connected in parallel; two control valves are arranged on the conveying branch pipe, a filter pipe and a cleaning pipe are arranged between the two control valves, a filter cartridge is fixedly arranged in the filter pipe, and a flushing pipe at the end part of the cleaning pipe is positioned in the filter pipe and is used for backwashing the filter pipe from the inside of the filter pipe. The filtering and cleaning device in the yeast separation system not only solves the problem of nozzle blockage, but also improves the continuous operation capability, the maintenance convenience and the production efficiency of the system. Due to the beneficial effects, the system has excellent performance when being used for treating a yeast solution containing a large amount of impurities, and is particularly suitable for an industrial production environment needing long-time continuous operation.
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Description

Technical Field

[0001] The utility model relates to the field of yeast separation, in particular to a filtering and cleaning device in a yeast separation system. Background Art

[0002] Yeast separators are widely used in industries such as beer brewing, fermentation, and food processing, primarily to separate yeast cells from liquids. In these applications, yeast solutions often contain large amounts of solid particles and impurities, which can easily clog the nozzles during the separation process, affecting both the separation efficiency and the proper functioning of the equipment.

[0003] Existing yeast separators are prone to nozzle clogging during use. The main reasons are as follows: Liquid impurities: Yeast solutions often contain large amounts of solid particles, fibers, proteins, and other impurities, which can easily accumulate as they pass through the nozzle, leading to nozzle clogging. Fluid characteristics: Highly viscous or easily solidifying liquids tend to form a gel-like substance at low temperatures, further exacerbating nozzle clogging. Operating conditions: Long-term continuous operation and improper cleaning and maintenance can also increase the risk of nozzle clogging. Utility Model Content

[0004] The main purpose of the utility model is to provide a filtering and cleaning device in a yeast separation system to solve the problems in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: comprising a yeast tank, a delivery pump and a yeast separator, wherein the delivery pump is connected to the yeast tank and the yeast separator via a pipeline, and the pipeline between the delivery pump and the yeast separator is at least two parallel delivery branches;

[0006] There are two control valves on the delivery branch pipe, and a filter pipe and a cleaning pipe are provided between the two control valves. A filter cartridge is fixed in the filter pipe, and a flushing pipe at the end of the cleaning pipe is located inside the filter pipe for backwashing the filter pipe.

[0007] Preferably, a reversing valve is provided between both ends of the delivery branch pipe and the main pipe to control the flow direction of the liquid.

[0008] Preferably, a dirt collecting cylinder is fixedly provided at the bottom of the front end of the filter tube, and a cover plate is fixedly provided at the outlet of the bottom of the dirt collecting cylinder.

[0009] Preferably, a connecting pipe is provided between the tail of the filter tube and the control valve, a fixing ring is fixed to the end of the filter cartridge, the fixing ring is sealed and fixed between the filter tube and the connecting pipe by flanges and bolts, and the cleaning pipe is fixed in the connecting pipe.

[0010] Preferably, one end of the cleaning pipe passes through one side of the connecting pipe and is fixedly connected, and the flushing pipe at the other end is coaxially arranged with the connecting pipe.

[0011] Preferably, a positioning ring is provided between the outer side of the flushing pipe and the connecting pipe, and the positioning ring is used to fix the flushing pipe and the connecting pipe to be coaxially arranged.

[0012] Preferably, the cleaning pipe is connected to the pump and the water tank through a pipeline, and the cleaning liquid in the water tank is compressed and transported to the flushing pipe by pumping to be sprayed out, thereby flushing the filter cartridge.

[0013] The utility model provides a filtering and cleaning device in a yeast separation system, which has the following beneficial effects:

[0014] High efficiency filtration:

[0015] Remove impurities: The filter cartridge in the filter tube effectively removes solid particles, fibers, proteins and other impurities in the yeast solution, preventing these impurities from entering the nozzle and reducing the risk of nozzle clogging.

[0016] 1. The filtered liquid is purer, which improves the separation effect and accuracy of the yeast separator and ensures product quality.

[0017] 2. The parallel design of the delivery branch pipe and the reversing valve achieves a backup and backup function. When a filter cartridge needs to be cleaned or replaced, it can be quickly switched to the backup branch pipe, ensuring continuous system operation and preventing production interruptions due to blockage of a single filter cartridge. The rapid switching and cleaning function reduces equipment downtime and improves production efficiency.

[0018] 3. The dirt collection cartridge is designed to centrally collect impurities generated during filtration and backwashing. It can be easily emptied by opening the cover, making operation simple and convenient. The filter cartridge is fixed with a retaining ring and flange seal, making it easy to disassemble and assemble, and facilitates regular replacement and cleaning, reducing maintenance time and costs.

[0019] 4. The backwash design of the cleaning pipe and flushing pipe can effectively remove impurities on the filter cartridge and extend the service life of the filter cartridge. The positioning ring ensures that the flushing pipe and the connecting pipe are coaxially set, which improves the spray accuracy of the cleaning liquid and the cleaning effect.

[0020] 5. Regular backwashing and maintenance can effectively extend the service life of the filter cartridge and other equipment, reducing equipment wear and damage. The filter device can effectively remove corrosive impurities, protect downstream equipment, and extend the service life of the entire system. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Figure 1 This is a flow chart of the overall structure of the utility model;

[0023] Figure 2This is a connection view of the utility model on the delivery branch pipeline;

[0024] Figure 3 This is a front cross-sectional view of the filter cartridge connection of the utility model;

[0025] In the figure: yeast tank 1; delivery pump 2; yeast separator 3; delivery branch pipe 4; control valve 5; filter pipe 6; connecting pipe 7; cleaning pipe 8; sewage collection cylinder 9; filter cylinder 10; positioning ring 11; flushing pipe 12; fixing ring 13. DETAILED DESCRIPTION

[0026] like Figures 1-3 As shown, a filtering and cleaning device in a yeast separation system includes a yeast tank 1, a delivery pump 2 and a yeast separator 3. The delivery pump 2 is connected to the yeast tank 1 and the yeast separator 3 through a pipeline. The pipeline between the delivery pump 2 and the yeast separator 3 is at least two parallel delivery branches 4.

[0027] Two control valves 5 are provided on the delivery branch pipe 4, and a filter tube 6 and a cleaning tube 8 are provided between the two control valves 5. A filter cartridge 10 is fixed in the filter tube 6, and a flushing tube 12 at the end of the cleaning tube 8 is located inside the filter tube 6 for backwashing the filter tube 6 from inside the filter tube 6.

[0028] At least two parallel delivery branches 4 can be used in a backup mode. When the active filter cartridge 10 is seriously clogged and needs to be cleaned or replaced, the backup delivery branch 4 is switched to, and high-pressure cleaning liquid is introduced into the clogged filter cartridge 10 to flush the inside of the filter cartridge 10, flushing impurities attached to the outside of the filter cartridge 10 and emptying them, thereby extending the service life of the filter cartridge 10.

[0029] Normal operating mode: Yeast solution is transferred from yeast tank 1 to yeast separator 3 via transfer pump 2. The pipelines between transfer pump 2 and yeast separator 3 are at least two parallel delivery branches 4. Each delivery branch 4 is equipped with two control valves 5, one of which is in operation and the other in standby mode. A filter cartridge 10 within filter tube 6 on the active delivery branch 4 filters the yeast solution.

[0030] Cleaning Mode: When the active filter cartridge 10 becomes severely clogged and requires cleaning or replacement, control valve 5 switches to the standby delivery branch 4. After this switch, the clogged filter cartridge 10 ceases operation, and the standby filter cartridge 10 begins operation. High-pressure cleaning fluid is introduced into the clogged filter cartridge 10, backwashing it from within the filter tube 6 via the cleaning pipe 8 and flushing pipe 12. This backwashing process removes impurities adhering to the exterior of the filter cartridge 10 and discharges them from the system through the drain pipe. Once cleaned, the filter cartridge can be put back into service or replaced.

[0031] The one-for-one backup design ensures continuous system operation, preventing the entire production process from being interrupted by a single filter cartridge blockage. The backwash design effectively removes impurities from the filter cartridge 10, extending its service life. By switching the control valve 5, the filter cartridge can be easily cleaned or replaced, reducing maintenance time and costs. Regular cleaning and maintenance effectively extend the service life of the filter cartridge 10 and other equipment.

[0032] Preferably, a reversing valve is provided between both ends of the delivery branch pipe 4 and the main pipe to control the flow direction of the liquid. The reversing valve switches different pipelines to ensure the continuity of the process.

[0033] Preferably, a dirt collecting barrel 9 is fixed at the bottom of the front end of the filter tube 6, and a cover is fixed at the outlet of the bottom of the dirt collecting barrel 9. The dirt collecting barrel 9 is arranged at the front end to collect the impurities filtered out, and the impurities washed down by backwashing are also concentrated in the dirt collecting barrel 9. The impurities can be emptied by opening the cover.

[0034] Preferably, a connecting pipe 7 is provided between the tail end of the filter tube 6 and the control valve 5, a fixing ring 13 is fixed to the end of the filter cartridge 10, and the fixing ring 13 is sealed and fixed between the filter tube 6 and the connecting pipe 7 by flanges and bolts, and the cleaning pipe 8 is fixed in the connecting pipe 7. The filter tube 6, the fixing ring 13 and the connecting pipe 7 are fixedly connected by flanges and bolts. The U-shaped filter component of the filter cartridge 10 and the fixing ring 13 at the end, the filter component, constitute the support member and the filter layer, and the support member can support the filter layer. The flushing pipe 12 at the end of the cleaning pipe 8 is located inside the filter cartridge 10 and can backwash the filter layer to extend its service life.

[0035] Preferably, one end of the cleaning pipe 8 passes through one side of the connecting pipe 7 and is fixedly connected, and the flushing pipe 12 at the other end is coaxially arranged with the connecting pipe 7.

[0036] A positioning ring 11 is provided between the outside of the flushing pipe 12 and the connecting pipe 7 , and the positioning ring 11 is used to fix the flushing pipe 12 and the connecting pipe 7 so that they are coaxially arranged.

[0037] The cleaning pipe 8 is connected to the pump and the water tank through a pipeline. The cleaning liquid in the water tank is compressed and transported to the flushing pipe 12 by pumping and sprayed out, thereby flushing the filter cartridge 10.

[0038] One end of the cleaning pipe 8 passes through one side of the connecting pipe 7 and is fixedly connected to ensure the stability of the connection. The flushing pipe 12 at the other end is coaxially arranged with the connecting pipe 7 to ensure that the injection direction of the cleaning liquid is accurate.

[0039] The flushing pipe 12 is located inside the filter tube 6, coaxially arranged with the connecting pipe 7, and fixed by a positioning ring 11. The nozzle design of the flushing pipe 12 should ensure that the cleaning liquid can be evenly sprayed into the interior of the filter cartridge 10 to improve the cleaning effect.

[0040] The positioning ring 11 is arranged between the outside of the flushing pipe 12 and the connecting pipe 7 to ensure that the flushing pipe 12 and the connecting pipe 7 are coaxially arranged and prevent the flushing pipe 12 from deviating.

[0041] The pump and water tank provide cleaning liquid, which is compressed and pumped to the flushing pipe 12 for spraying. The selection of the pump should take into account the flow rate and pressure requirements to ensure that the cleaning liquid can effectively flush the filter cartridge 10.

[0042] The backwash design effectively removes impurities from the filter cartridge 10, extending its service life. The locating ring 11 ensures that the flushing pipe 12 is coaxial with the connecting pipe 7, enhancing cleaning efficiency. Impurities are collected in the collection canister 9 and can be emptied by opening the cover, making operation simple and convenient. The two-in-one backup design ensures continuous system operation, preventing the entire production process from being interrupted by a single filter cartridge blockage. Regular cleaning and maintenance effectively extend the service life of the filter cartridge 10 and other equipment.

[0043] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A filtering and cleaning device in a yeast separation system, characterized by: The invention comprises a yeast tank (1), a delivery pump (2) and a yeast separator (3), wherein the delivery pump (2) is connected to the yeast tank (1) and the yeast separator (3) via a pipeline, and the pipeline between the delivery pump (2) and the yeast separator (3) is at least two parallel delivery branches (4); Two control valves (5) are provided on the delivery branch pipe (4), a filter pipe (6) and a cleaning pipe (8) are provided between the two control valves (5), a filter cartridge (10) is fixedly provided in the filter pipe (6), and a flushing pipe (12) at the end of the cleaning pipe (8) is located inside the filter pipe (6) and is used for backwashing the filter pipe (6) from inside the filter pipe (6).

2. The filtration and cleaning device in a yeast separation system according to claim 1, characterized in that: A reversing valve is provided between both ends of the delivery branch pipe (4) and the main pipe to control the flow direction of the liquid.

3. The filtering and cleaning device in a yeast separation system according to claim 1, characterized in that: A dirt collecting cylinder (9) is fixedly provided at the bottom of the front end of the filter tube (6), and a cover plate is fixedly provided at the outlet at the bottom of the dirt collecting cylinder (9).

4. The filtering and cleaning device in a yeast separation system according to claim 1, characterized in that: A connecting pipe (7) is provided between the tail of the filter pipe (6) and the control valve (5), a fixing ring (13) is fixed to the end of the filter cartridge (10), and the fixing ring (13) is fixed between the filter pipe (6) and the connecting pipe (7) through a flange and bolt seal, and the cleaning pipe (8) is fixed in the connecting pipe (7).

5. The filtering and cleaning device in a yeast separation system according to claim 4, characterized in that: One end of the cleaning pipe (8) passes through one side of the connecting pipe (7) and is fixedly connected, and the flushing pipe (12) at the other end is coaxially arranged with the connecting pipe (7).

6. The filtering and cleaning device in a yeast separation system according to claim 5, characterized in that: A positioning ring (11) is provided between the outside of the flushing pipe (12) and the connecting pipe (7), and the positioning ring (11) is used to fix the flushing pipe (12) and the connecting pipe (7) to be coaxially arranged.

7. The filtering and cleaning device in a yeast separation system according to claim 1, characterized in that: The cleaning pipe (8) is connected to the pump and the water tank through a pipeline, and the cleaning liquid in the water tank is compressed and transported to the flushing pipe (12) by pumping to be sprayed out, thereby flushing the filter cartridge (10).