Novel cutting fluid preparation system

Abstract

The utility model discloses a novel cutting fluid preparation system, which belongs to the technical field of cutting fluid preparation, and comprises a fluid preparation box, an inner cavity of the fluid preparation box is rotatably connected with two groups of stirring shafts through bearings, stirring blades are fixed on the stirring shafts, a fixed box is fixed at the bottom of the fluid preparation box, and the fixed box is fixed on the inner cavity of the fluid preparation box. Parameters are set in advance through the controller, automatic operation is achieved, raw materials in different proportions can be proportioned through cooperation of the first electromagnetic valve and the liquid level sensor, then the driving assembly drives the two stirring shafts to rotate, the stirring shafts are driven by the driving assembly to rotate, and the stirring shafts are driven by the driving assembly to rotate. Liquid at different heights in the liquid preparation box is stirred and mixed through the stirring blades, then the liquid at the bottom in the liquid preparation box is conveyed to the upper portion through the circulation assembly to flow circularly, the liquidity of the liquid in the liquid preparation box is improved, cutting fluid preparation is more efficient and faster, and during liquid discharging, the liquid outlet pipe is arranged on the circulation assembly, and automatic operation of the device is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting fluid configuration, in particular to a novel cutting fluid configuration system. Background Art

[0002] Cutting fluid is an industrial liquid used in metal cutting and grinding processes to cool and lubricate tools and workpieces. Cutting fluid is made of a scientific compound of multiple super-functional additives. It has good cooling performance, lubrication performance, rust prevention performance, oil removal and cleaning function, anti-corrosion function, and is easy to dilute.

[0003] In the prior art, the Chinese utility model with publication number CN218422436U discloses a novel microemulsion cutting fluid proportioning and mixing production device, which relates to the technical field of mixing devices. Its technical solution is: it includes a lower warehouse body, the left top of the lower warehouse body is rotatably connected to the mixing bin by a hinge, and the right top of the mixing bin is rotatably connected to the batching bin by a hinge, the left outer wall of the batching bin is fixedly installed with a support frame, the left outer wall of the mixing bin is fixedly installed with a movable block 2, and the movable block 2 is rotatably connected to the support frame. The electric push rod is rotatably connected to the support frame, and the top of the batching bin is evenly provided with a batching barrel mounting groove, and the inner wall of the batching barrel mounting groove is fixedly installed with a batching barrel, and a material storage bin is provided inside the batching barrel. The lower warehouse body of the utility model has the function of installing a magnetic stirrer and a hydraulic cylinder, and the mixing bin has the function of conveniently releasing the microemulsion cutting fluid raw materials stored in different batching barrels into the mixing bin after proportioning for uniform mixing and stirring.

[0004] In the above technical solution, the raw materials are mixed only by a magnetic stirring rod driven by a magnetic stirrer, which results in the magnetic stirring rod being able to rotate only at the bottom of the mixing bin and being unable to quickly mix and stir the upper raw materials, resulting in prolonged mixing time and reduced liquid preparation efficiency. At the same time, when the configured cutting fluid is discharged, a hydraulic cylinder is required to assist in supporting the mixing bin, resulting in the equipment on the upper layer of the device being in a tilted state, causing the stability of the device to deteriorate. Utility Model Content

[0005] The purpose of the utility model is to provide a new cutting fluid distribution system, which stirs raw materials at different heights through the stirring blades on the stirring shaft, and then transports the liquid at the bottom of the distribution box to the top through the cooperation of the circulation component, forming an up and down circulation flow, increasing the fluidity of the liquid, making the cutting fluid distribution more efficient, and at the same time relying on the circulation component to make the liquid discharge more stable, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a new cutting fluid distribution system, comprising a distribution box, the inner cavity of the distribution box is rotatably connected to two groups of stirring shafts through bearings, stirring blades are fixed on the stirring shafts, a fixed box is fixed at the bottom of the distribution box, the inner cavity of the fixed box is provided with a driving assembly for driving the two groups of stirring shafts, multiple groups of raw material storage tanks are fixed side by side on the top of the distribution box, the bottom of the raw material storage tank is connected to an infusion pipe, the infusion pipe passes through one end of the distribution box and is installed with a first solenoid valve, the inner cavity of the raw material storage tank is provided with a liquid level sensor, and also includes a circulation assembly arranged inside the distribution box, which is used to circulate and stir the liquid inside the distribution box, and a controller is provided on the front of the distribution box.

[0007] Preferably, the driving assembly includes a driving motor fixed to the bottom of the fixed box, the output shaft of the driving motor passes through the inner cavity of the fixed box and is fixed with a driving gear, one end of the stirring shaft passes through the inner cavity of the fixed box and is fixed with a driven gear, and the driven gear is located on both sides of the driving gear and meshes with the driving gear.

[0008] Preferably, the circulation component includes a circulation pump located on both sides of the liquid distribution tank, the water inlet of the circulation pump is connected to a water inlet pipe, the water inlet pipe is connected to the inner cavity of the liquid distribution tank, the water outlet of the circulation pump is connected to a delivery pipe, the delivery pipe extends upward through the interior of the liquid distribution tank and is connected to a diversion pipe, the outer side of the diversion pipe is connected to multiple groups of nozzles extending to the interior of the liquid distribution tank.

[0009] Preferably, one group of the delivery pipes is connected to a liquid outlet pipe, and a second solenoid valve is installed on each of the liquid outlet pipe and the adjacent delivery pipes.

[0010] Preferably, support plates are fixed on both sides of the liquid distribution box, and the circulation pump is fixed on the top of the support plates.

[0011] Preferably, a through slot is provided on the front of the raw material liquid storage tank, and a transparent observation window is embedded in the inner cavity of the through slot, and a feeding funnel is connected to the back of the raw material liquid storage tank.

[0012] Preferably, an alarm is installed on the top of the raw material liquid storage tank, and the alarm is electrically connected to the controller.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model sets parameters in advance through the controller to realize automatic operation. The first solenoid valve and the liquid level sensor are used to cooperate to realize the ratio of raw materials in different proportions. Then the driving component drives the two sets of stirring shafts to rotate, and the stirring blades are used to stir and mix the liquids at different heights in the liquid distribution box. Then the circulation component transports the liquid at the bottom of the liquid distribution box to the top for circulation, thereby increasing the fluidity of the liquid in the liquid distribution box and making the cutting fluid configuration more efficient and faster. When discharging the liquid, a liquid outlet pipe is set on the circulation component to ensure the automatic operation of the device.

[0015] 2. The utility model provides an alarm to provide an early warning and remind people to add materials when the raw materials in the raw material storage tank are insufficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the side cross-sectional three-dimensional structure of the raw material storage tank of the utility model;

[0018] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the liquid distribution box and the fixed box of the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the circulation component of the utility model.

[0020] Numbers in the figure: 1. Liquid distribution tank; 2. Stirring shaft; 3. Stirring blade; 4. Fixed box; 5. Drive assembly; 51. Drive motor; 52. Drive gear; 53. Driven gear; 6. Raw material liquid storage tank; 7. Infusion pipe; 8. First solenoid valve; 9. Liquid level sensor; 10. Circulation assembly; 101. Circulation pump; 102. Water inlet pipe; 103. Delivery pipe; 104. Diverter pipe; 105. Nozzle; 11. Controller; 12. Liquid outlet pipe; 13. Second solenoid valve; 14. Support plate; 15. Transparent observation window; 16. Feeding funnel; 17. Alarm. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] The utility model provides Figures 1 to 4A novel cutting fluid dispensing system is shown, comprising a dispensing tank 1, the inner cavity of which is rotatably connected to two sets of stirring shafts 2 via bearings, stirring blades 3 being fixed to the stirring shafts 2, a fixing box 4 being fixed to the bottom of the dispensing tank 1, the inner cavity of which is provided with a driving assembly 5 for driving the two sets of stirring shafts 2, a plurality of raw material storage tanks 6 being fixed side by side on the top of the dispensing tank 1, a liquid infusion pipe 7 being connected to the bottom of the raw material storage tank 6, a first solenoid valve 8 being installed at one end of the liquid infusion pipe 7 running through the dispensing tank 1, a liquid level sensor 9 being provided in the inner cavity of the raw material storage tank 6, a circulation assembly 10 being provided inside the dispensing tank 1 for circulating and stirring the liquid inside the dispensing tank 1, and a controller 11 being provided on the front of the dispensing tank 1;

[0023] Parameters are set in advance through the controller 11 to achieve automated operation. The first solenoid valve 8 and the liquid level sensor 9 are used to cooperate to achieve different proportions of raw materials. Then the driving component 5 drives the two sets of stirring shafts 2 to rotate, and the stirring blades 3 are used to stir and mix the liquids at different heights in the liquid distribution tank 1. Then the circulation component 10 transports the liquid at the bottom of the liquid distribution tank 1 to the top for circulation, thereby increasing the fluidity of the liquid in the liquid distribution tank 1 and making the cutting fluid configuration more efficient and faster. When discharging the liquid, a liquid outlet pipe 12 is set on the circulation component 10 to ensure the automated operation of the device.

[0024] Among them, Figure 3 As shown:

[0025] The driving assembly 5 includes a driving motor 51 fixed to the bottom of the fixed box 4. The output shaft of the driving motor 51 passes through the inner cavity of the fixed box 4 and is fixed with a driving gear 52. One end of the stirring shaft 2 passes through the inner cavity of the fixed box 4 and is fixed with a driven gear 53. The driven gear 53 is located on both sides of the driving gear 52 and meshes with the driving gear 52. The driving motor 51 drives the driving gear 52 to rotate, and then drives the driven gears 53 on both sides to make the two sets of stirring shafts 2 rotate synchronously, and the stirring blades 3 are used to stir and mix the raw materials in the liquid distribution box 1.

[0026] Further, such as Figure 3 and Figure 4 As shown:

[0027] The circulation component 10 includes a circulation pump 101 located on both sides of the liquid distribution tank 1. The water inlet of the circulation pump 101 is connected to the water inlet pipe 102, and the water inlet pipe 102 is connected to the inner cavity of the liquid distribution tank 1. The water outlet of the circulation pump 101 is connected to the delivery pipe 103. The delivery pipe 103 extends upward to the interior of the liquid distribution tank 1 and is connected to the diversion pipe 104. The outside of the diversion pipe 104 is connected to multiple groups of nozzles 105 extending into the interior of the liquid distribution tank 1. Through the operation of the circulation pump 101, the liquid at the bottom of the liquid distribution tank 1 is introduced into the diversion pipe 104 through the water inlet pipe 102 and the delivery pipe 103, and then sprayed outward from the nozzle 105. The nozzle 105 is arranged along the inner wall of the liquid distribution tank 1 to realize the spraying of raw materials to different positions, so that the raw materials are mixed more evenly.

[0028] Preferably, Figure 4 As shown:

[0029] A group of delivery pipes 103 are connected to a liquid outlet pipe 12, and a second solenoid valve 13 is installed on the liquid outlet pipe 12 and the adjacent delivery pipe 103. The liquid outlet pipe 12 is connected to the delivery pipe 103, and the second solenoid valve 13 is installed on the liquid outlet pipe 12 and the delivery pipe 103 to facilitate the control of the flow direction of the liquid, so that the configured cutting fluid can be discharged from the liquid distribution box 1 from the liquid outlet pipe 12 under the drive of the circulating pump 101.

[0030] It is worth noting that if Figure 1 、 Figure 3 and Figure 4 As shown:

[0031] Support plates 14 are fixed on both sides of the liquid distribution box 1, and the circulation pump 101 is fixed on the top of the support plates 14. The arrangement of the support plates 14 facilitates the support of the circulation pump 101 and ensures the stability of the circulation pump 101.

[0032] In a further preferred embodiment, Figure 2 As shown:

[0033] A through groove is provided on the front of the raw material storage tank 6, and a transparent observation window 15 is embedded in the inner cavity of the through groove. A feeding funnel 16 is connected to the back of the raw material storage tank 6. The transparent observation window 15 makes it convenient to observe the raw materials in the raw material storage tank 6. At the same time, the feeding funnel 16 makes it convenient to replenish raw materials into the raw material storage tank 6.

[0034] In addition, if Figure 1 As shown:

[0035] An alarm 17 is installed on the top of the raw material storage tank 6, and the alarm 17 is electrically connected to the controller 11. The setting of the alarm 17 can provide an early warning and a reminder to add materials when the raw material storage tank 6 is insufficient.

[0036] When in use, fill the raw material storage tank 6 with raw materials, then operate on the controller 11 to set the ratio of cutting fluid raw materials and stirring time, then open the first solenoid valve 8, connect the raw material storage tank 6 with the liquid distribution tank 1 through the infusion pipe 7, and the raw materials flow into the liquid distribution tank 1 along the infusion pipe 7. Use the liquid level sensor 9 to detect the delivery amount of the raw materials, start the stirring motor, and the stirring motor drives the driving gear 52 to rotate, and then the driving gear 52 drives the driven gear 53 to drive the stirring shaft 2, so that the stirring blade 3 mixes and stirs the raw materials, and at the same time, open the delivery pipe 10 3, close the second solenoid valve 13 on the liquid outlet pipe 12, the circulation pump 101 introduces the liquid at the bottom of the liquid distribution box 1 into the diversion pipe 104 through the delivery pipe 103, and sprays it outward from the nozzle 105, forming a circulating flow in the liquid distribution box 1 to accelerate the mixing of the raw materials. When the stirring time is over, the delivery pipe 103 and the second solenoid valve 13 on the liquid outlet pipe 12 are closed and opened, so that the liquid outlet pipe 12 is connected to the circulation pump 101. Under the delivery of the circulation pump 101, the configured cutting fluid is discharged from the liquid outlet pipe 12 to the liquid distribution box 1.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel cutting fluid dispensing system, comprising a dispensing tank (1), characterized in that: The inner cavity of the liquid distribution box (1) is rotatably connected to two groups of stirring shafts (2) through bearings, and stirring blades (3) are fixed on the stirring shafts (2). A fixed box (4) is fixed at the bottom of the liquid distribution box (1), and the inner cavity of the fixed box (4) is provided with a driving component (5) for driving the two groups of stirring shafts (2). A plurality of raw material storage tanks (6) are fixed side by side on the top of the liquid distribution box (1), and the bottom of the raw material storage tanks (6) is connected to a liquid infusion pipe (7). The liquid infusion pipe (7) passes through one end of the liquid distribution box (1) and is installed with a first electromagnetic valve (8). The inner cavity of the raw material storage tank (6) is provided with a liquid level sensor (9), and further includes a circulation component (10) arranged inside the liquid distribution box (1) for circulating and stirring the liquid inside the liquid distribution box (1). A controller (11) is provided on the front of the liquid distribution box (1).

2. A new cutting fluid dispensing system according to claim 1, characterized in that: The driving assembly (5) comprises a driving motor (51) fixed to the bottom of the fixed box (4); the output shaft of the driving motor (51) passes through the inner cavity of the fixed box (4) and is fixed with a driving gear (52); one end of the stirring shaft (2) passes through the inner cavity of the fixed box (4) and is fixed with a driven gear (53); the driven gear (53) is located on both sides of the driving gear (52) and meshes with the driving gear (52).

3. A new cutting fluid dispensing system according to claim 1, characterized in that: The circulation assembly (10) comprises a circulation pump (101) located on both sides of the liquid distribution box (1); the water inlet of the circulation pump (101) is connected to a water inlet pipe (102); the water inlet pipe (102) is connected to the inner cavity of the liquid distribution box (1); the water outlet of the circulation pump (101) is connected to a delivery pipe (103); the delivery pipe (103) extends upward through the interior of the liquid distribution box (1) and is connected to a diversion pipe (104); the outer side of the diversion pipe (104) is connected to multiple groups of nozzles (105) extending into the interior of the liquid distribution box (1).

4. A new cutting fluid dispensing system according to claim 3, characterized in that: A group of the delivery pipes (103) is connected to a liquid outlet pipe (12), and a second solenoid valve (13) is installed on each of the liquid outlet pipe (12) and the adjacent delivery pipe (103).

5. A new cutting fluid dispensing system according to claim 3, characterized in that: Support plates (14) are fixed on both sides of the liquid distribution box (1), and the circulation pump (101) is fixed on the top of the support plates (14).

6. A new cutting fluid dispensing system according to claim 1, characterized in that: The front of the raw material liquid storage tank (6) is provided with a through slot, and the inner cavity of the through slot is embedded with a transparent observation window (15). The back of the raw material liquid storage tank (6) is connected to a feeding funnel (16).

7. The novel cutting fluid dispensing system according to claim 1, characterized in that: An alarm (17) is installed on the top of the raw material liquid storage tank (6), and the alarm (17) is electrically connected to the controller (11).

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