Coating dilution device for coating production
The multi-bevel gear transmission system driven by an asynchronous motor and the centrifugal stirring method of the stirring blades solve the problem of uniform dilution of the paint dilution device in mass production, improve production efficiency and product quality, and simplify the cleaning process.
Patent Information
- Application Number
- CN202422635508.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In existing paint dilution devices for paint production, the single stirring mechanism cannot meet the requirements of uniform dilution during mass production, resulting in reduced production efficiency and product quality.
The multi-bevel gear transmission system driven by an asynchronous motor is combined with the centrifugal stirring method of stirring blades and rollers to achieve uniform dilution of the paint. It is also equipped with a heating water tank and a cleaning structure to ensure the dilution effect and cleanliness of the device.
It improves the production efficiency and product quality of paint dilution, simplifies the cleaning process and reduces work intensity.
Smart Images

Figure CN223351502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint production, in particular to a paint dilution device for paint production. Background Art
[0002] Paint dilution refers to mixing paint and diluent in a certain proportion to achieve a viscosity suitable for construction, so as to improve the construction performance of the paint, increase fluidity, reduce viscosity and increase coverage area. Diluents are needed for dilution. They are toxic and flammable. Attention should be paid to ventilation, wearing appropriate personal protective equipment and strictly following safety regulations. With the development of the times, mechanical devices are often used for dilution.
[0003] Paint dilution device is a device used to mix paint and diluent in a certain proportion. It can be divided into semi-automatic dilution device, automatic dilution device and manual dilution device. Among them, the manual dilution device is simple to operate and low in cost. It is suitable for small batches and temporary dilution on site. The semi-automatic dilution device is easy to operate and has accurate quantitative measurement. It is suitable for small paint production and construction sites. The automatic dilution device has high precision and is suitable for large-scale paint production.
[0004] Existing paint dilution devices used in paint production can accelerate uniform dilution by stirring the paint through an internal stirring fan during dilution. However, when faced with large-scale production, a single stirring mechanism cannot meet the requirements of uniform dilution, resulting in reduced production efficiency and product quality. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a paint dilution device for paint production, which aims to improve the problem that the existing paint dilution device for paint production in the prior art cannot meet the requirements of uniform dilution when facing large-scale production, resulting in reduced production efficiency.
[0006] The transmission gear of the present invention is a gear which is connected with the gear of the gear train of the motor, and the gear train of the gear is connected with the gear of the gear train to form a gear. The transmission gear of described outer wall is meshed with the outer wall of driven bevel gear, the top of described dilution bin is connected with a feed pipe, the bottom of described dilution bin is rotatably connected with a hollow tube, the inner wall of described hollow tube is slidably connected with a sliding plate, the top of the inner wall of described hollow tube is provided with multiple discharge ports, the bottom of described sliding plate is fixedly connected with a telescopic rod, the middle part of the inner wall of described hollow tube is rotatably connected with transmission shaft three, the bottom end of described transmission shaft three is fixedly connected with transmission bevel gear two, the outer wall of described transmission shaft three is fixedly connected with a stirring blade, the outer walls of described transmission bevel gear two and transmission bevel gear three are both meshed with the outer wall of power bevel gear, the rear side of described hollow shell one is fixedly connected with a heating water tank, the inner wall of described heating water tank is connected with water pump two, the top of described feed pipe is slidably connected with a top cover, the left and right sides of the inner wall of described hollow tube are connected with a discharge pipe, and the inner wall of described top cover is fixedly connected with a cleaning structure, and the cleaning structure is used to clean the device.
[0007] As a further description of the above technical solution:
[0008] The cleaning structure includes a nozzle, the top of the nozzle is fixedly connected to the inner wall of the top cover, the inner wall of the nozzle is connected to a hose, the rear end of the hose is connected to a water pump, a positioning groove is provided at the outward end of the discharge pipe, a slide groove is provided on the inner wall of the positioning groove, a T-shaped block is slidably connected to the inner wall of the slide groove, and a filter plate is fixedly connected to the outer wall of the T-shaped block.
[0009] As a further description of the above technical solution:
[0010] A dust plug is threadedly connected to the middle of the top surface of the heating water tank, and an anti-slip pad is fixedly connected to the bottom of the second hollow shell.
[0011] As a further description of the above technical solution:
[0012] An observation window is fixedly connected to the rear side of the heating water tank, and a plurality of scales are fixedly connected to the rear side of the observation window.
[0013] As a further description of the above technical solution:
[0014] The top end of the top cover is fixedly connected with a handle, and the outer wall of the handle is fixedly connected with an anti-slip sleeve.
[0015] As a further description of the above technical solution:
[0016] The outer wall of the hollow shell 2 is fixedly connected with a controller, and the controller is electrically connected to the asynchronous motor, the first water pump and the second water pump respectively.
[0017] As a further description of the above technical solution:
[0018] A nameplate is fixedly connected to the front side of the hollow shell 1, and a plurality of screws are threadedly connected to the inner wall of the nameplate.
[0019] As a further description of the above technical solution:
[0020] The right side of the outer wall of the second hollow shell is fixedly connected with a power socket, and the outer wall of the roller is in contact with the inner wall of the first guide groove.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the asynchronous motor is started to drive the power bevel gear to rotate, and then the transmission bevel gear 2 is rotated to drive the stirring blade to rotate to stir the dilution bin, and at the same time, the transmission bevel gear 3 is driven to rotate through the transmission shaft 2 to drive the transmission bevel gear 1 to rotate, so that the driven bevel gear rotates and drives the roller to rotate, so that the guide groove 1 rotates in the opposite direction in the guide groove 2, thereby achieving the purpose of centrifugal stirring and stirring fan stirring and dilution at the same time, accelerating production efficiency and improving product quality.
[0023] 2. In the utility model, the filter plate is driven to rotate together by rotating the T-shaped block counterclockwise along the slide groove until it is fitted with the positioning groove and then taken out from the positioning groove for cleaning. Then the water pump is started to draw the liquid in the heating water tank into the nozzle through the hose and spray it into the dilution chamber, thereby achieving the purpose of rapid cleaning, improving practicality and reducing work intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a front perspective view of a paint dilution device for paint production proposed by the present invention;
[0025] Figure 2 This is a side view of a paint dilution device for paint production proposed by the utility model;
[0026] Figure 3for Figure 2 A magnified view of point A;
[0027] Figure 4 This is a partial structural diagram of a paint dilution device for paint production proposed by the present invention;
[0028] Figure 5 for Figure 4 Enlarged view of point B;
[0029] Figure 6 This is a cross-sectional view of a paint dilution device for paint production proposed by the present invention;
[0030] Figure 7 for Figure 6 Enlarged view of point C.
[0031] Legend:
[0032] 1. Hollow housing 1; 2. Cleaning structure; 201. Water pump 1; 202. Hose; 203. Filter plate; 204. Positioning groove; 205. Slide; 206. T-block; 207. Nozzle; 3. Hollow housing 2; 4. Guide groove 1; 5. Roller; 6. Guide groove 2; 7. Guide block; 8. Discharge pipe; 9. Driven bevel gear; 10. Drive bevel gear 1; 11. Drive shaft 1; 12. Fixing plate; 13. Power bevel gear; 14. Drive bevel gear 2; 15. Drive bevel gear Wheel three; 16. Drive shaft two; 17. Asynchronous motor; 18. Stirring blade; 19. Feed pipe; 20. Dilution chamber; 21. Sliding plate; 22. Discharge port; 23. Telescopic rod; 24. Drive shaft three; 25. Screw; 26. Top cover; 27. Nameplate; 28. Anti-slip mat; 29. Controller; 30. Power socket; 31. Heating water tank; 32. Water pump two; 33. Scale; 34. Observation window; 35. Dust plug; 36. Handle; 37. Anti-slip sleeve; 38. Hollow tube. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] Please see the attached Figure 1 - Attachment Figure 3, the utility model provides an embodiment: a paint dilution device for paint production, comprising a hollow shell 1, the bottom of the hollow shell 1 is fixedly connected to a fixed plate 12, the hollow shell 1 is a structure for protecting its interior, the bottom of the fixed plate 12 is fixedly connected to a hollow shell 2 3, the top of the hollow shell 2 3 is fixedly connected to an asynchronous motor 17, the output end of the asynchronous motor 17 is fixedly connected to a power bevel gear 13, the fixed plate 12 is used to separate different structures, the front and rear sides of the inner wall of the hollow shell 2 3 are rotatably connected to a transmission shaft 2 16, the inward end of the transmission shaft 2 16 is fixedly connected to a transmission bevel gear 3 15, the asynchronous motor 17 can provide power for the entire device, the outer wall of the transmission shaft 2 16 is fixedly connected to a transmission bevel gear 10, the top of the fixed plate 12 is provided with a guide groove 2 6, the inner wall of the guide groove 2 6 is slidably connected to a guide block 7, the guide groove 2 6 is used to guide the guide block 7 to move therein, the top of the guide block 7 The dilution bin 20 is fixedly connected, and the outer wall of the dilution bin 20 is provided with a plurality of guide grooves 4. The inner wall of the fixed plate 12 is rotatably connected to the transmission shaft 11, and the bottom end of the transmission shaft 11 is fixedly connected to the driven bevel gear 9. The dilution bin 20 is used to load the paint to be diluted, and the outer wall of the transmission shaft 11 is fixedly connected to the roller 5. The outer wall of the transmission bevel gear 10 is meshed with the outer wall of the driven bevel gear 9. The roller 5 can roll along the guide groove 4 to drive the dilution bin 20 to rotate. The top of the dilution bin 20 is connected to the feeding pipe 19, and the middle part of the inner wall of the hollow tube 38 is rotatably connected to the transmission shaft three 24. The bottom end of the transmission shaft three 24 is fixedly connected to the transmission bevel gear two 14. The feeding pipe 19 is used to transport the paint into the device. The outer wall of the transmission shaft three 24 is fixedly connected to the stirring blade 18. The outer walls of the transmission bevel gear two 14 and the transmission bevel gear three 15 are meshed with the outer wall of the power bevel gear 13. The stirring blade 18 is used to stir the paint;
[0035] Specifically, the feed pipe 19 ensures that the paint can stably enter the dilution chamber 20 for processing. The stirring blade 18 allows the paint to be fully stirred during the dilution process, thereby improving the dilution quality. The dilution chamber 20 can load the paint and the liquid used to dilute the paint therein, and its inner wall takes into account the characteristics and dilution requirements of the paint, and the coating prevents the paint from adhering to its inner wall. The asynchronous motor 17 is the power source of the entire dilution device, which ensures the continuity and uniformity of the dilution process. The power bevel gear 13 transmits the power of the motor to the remaining transmission components. The hollow shell 1 and the hollow shell 2 3 can carry and protect the internal device structure.
[0036] Please see the attached Figure 3 - Attachment Figure 5The bottom of the dilution bin 20 is rotatably connected to a hollow tube 38, and the inner wall of the hollow tube 38 is slidably connected to a sliding plate 21. The hollow tube 38 is used to distribute materials. A plurality of discharge ports 22 are provided on the top of the inner wall of the hollow tube 38. The bottom of the sliding plate 21 is fixedly connected to a telescopic rod 23. The telescopic rod 23 is used to push the sliding plate 21 up and down. The rear side of the hollow shell 1 is fixedly connected to a heating water tank 31. The inner wall of the heating water tank 31 is connected to a water pump 23. The water pump 23 can extract the liquid in the heating water tank 31 into the hollow shell 1. The top of the feed pipe 19 is slidably connected to a top cover 26. The left and right sides of the inner wall of the hollow tube 38 are connected to the discharge pipe 8. The top cover 26 is used to prevent dust from entering the device. The inner wall of the top cover 26 is fixedly connected to a cleaning structure 2. The cleaning structure 2 is used to clean the device. The heating water tank 31 can heat the liquid therein.
[0037] Specifically, the telescopic rod 23 can be extended and retracted when needed, thereby driving the sliding plate 21 to slide in the hollow tube 38, thereby closing and opening the discharge port 22, and preventing the logistics in the device from flowing out during processing. The heating water tank 31 can heat the liquid therein, so that the water pump 2 32 draws the liquid therein into between the hollow shell 1 and the dilution bin 20, and insulates the paint in the dilution bin 20 to prevent it from having a high viscosity due to the low temperature.
[0038] Please see the attached Figure 4 - Attachment Figure 6 The cleaning structure 2 includes a nozzle 207. The top of the nozzle 207 is fixedly connected to the inner wall of the top cover 26. The nozzle 207 is used to spray liquid to clean the inner wall of the device. The inner wall of the nozzle 207 is connected to a hose 202. The rear end of the hose 202 is connected to a water pump 201. A positioning groove 204 is provided at the outward end of the discharge pipe 8. The hose 202 can move with the movement of the top cover 26 to avoid breakage. A slide 205 is provided on the inner wall of the positioning groove 204. A T-shaped block 206 is slidably connected to the inner wall of the slide 205. The outer wall of the T-shaped block 206 is fixedly connected to the filter plate 203. The slide 205 can limit the T-shaped block 206 and the filter plate 203 fixed to its outer wall.
[0039] Specifically, the filter plate 203 is used to filter the diluted paint to prevent impurities and undiluted parts from causing a decline in product quality. The water pump 201 is responsible for pressing the liquid into the hose 202, and then spraying it out through the nozzle 207 to clean the inner wall of the device. The T-shaped block 206 enables it to be stuck in the slide groove 205. The slide groove 205 is opened in opposite directions, so that it can better position the filter plate 203, and can also be quickly disassembled for cleaning.
[0040] Please see the attached Figure 5 - Attachment Figure 7, the rear side of the heating water tank 31 is fixedly connected with an observation window 34, and the rear side of the observation window 34 is fixedly connected with multiple scales 33. A dust plug 35 is threadedly connected to the middle of the top surface of the heating water tank 31. The scale 33 allows the user to observe the water level in the heating water tank 31 through the observation window 34. The right side of the outer wall of the hollow shell 2 3 is fixedly connected with a power socket 30. The outer wall of the roller 5 fits with the inner wall of the guide groove 1 4. The bottom of the hollow shell 2 3 is fixedly connected with an anti-slip pad 28. The outer wall of the hollow shell 2 3 is fixedly connected A controller 29 and a power socket 30 are provided for providing power to the entire device. The controller 29 is electrically connected to the asynchronous motor 17, water pump 1 201, and water pump 2 32. A nameplate 27 is fixedly connected to the front side of the hollow housing 1, and a plurality of screws 25 are threadedly connected to the inner wall of the nameplate 27. The controller 29 can control the electrical components of the entire device. A handle 36 is fixedly connected to the top of the top cover 26, and a non-slip cover 37 is fixedly connected to the outer wall of the handle 36. The handle 36 is used to help the user pull the top cover 26.
[0041] Specifically, multiple screws 25 can fix the nameplate 27 in a conspicuous position as required, so that the user can quickly understand the relevant information of the device through the nameplate 27. The handle 36 can facilitate the user to pull the top cover 26 to open it, so as to add materials to the device. The anti-slip sleeve 37 can increase the friction between the user's hand and the handle 36, thereby preventing the handle 36 from slipping due to slipping during use. The dust plug 35 ensures the cleanliness of the liquid inside the heating water tank 31, and also facilitates maintenance and cleaning after use. The observation window 34 can facilitate the user to intuitively monitor the heating status inside the water tank. The models of water pump 1 201 and water pump 2 32 are both IS80-65-160, and the model of asynchronous motor 17 is YX3-132M-4.
[0042] Working principle: When the paint needs to be stirred and diluted, first open the top cover 26, pour the raw materials into the dilution bin 20 through the feed pipe 19, then start the asynchronous motor 17 to drive the power bevel gear 13 to rotate, and then drive the transmission bevel gear 3 15 and the transmission bevel gear 2 14 to rotate. The rotation of the transmission bevel gear 2 14 drives the transmission shaft 3 24 to rotate, so that the stirring blade 18 rotates in the dilution bin 20 to stir the material. The rotation of the transmission bevel gear 3 15 drives the transmission shaft 2 16 to rotate, and then drives the transmission bevel gear 1 10 rotates and drives the transmission shaft 11 to rotate through the driven bevel gear 9, causing the roller 5 to rotate in the guide groove 4, and through friction, driving the dilution chamber 20 to rotate in the opposite direction of the stirring blade 18 in the guide groove 2 6. Then, the water pump 2 32 is started to pump the heated liquid in the heating water tank 31 into the gap between the hollow shell 1 and the dilution chamber 20 to maintain a constant temperature. After the dilution is completed, the telescopic rod 23 is started to move the sliding plate 21 downward, thereby opening the discharge port 22 and allowing the liquid to leak into the hollow tube 38 and be discharged from the discharge pipe 8.
[0043] After use, first rotate the T-shaped block 206 along the slide 205 to drive the filter plate 203 to rotate, then take it out along the positioning groove 204 for cleaning, and then start the water pump 201 to pump the liquid in the heating water tank 31 into the hose 202, and then enter the nozzle 207 to spray it into the dilution bin 20 and then be discharged from the discharge pipe 8 to clean it.
[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A paint dilution device for paint production, comprising a hollow housing (1), characterized in that: The bottom of the hollow shell 1 (1) is fixedly connected to a fixed plate (12), the bottom of the fixed plate (12) is fixedly connected to the hollow shell 2 (3), the top of the hollow shell 2 (3) is fixedly connected to an asynchronous motor (17), the output end of the asynchronous motor (17) is fixedly connected to a power bevel gear (13), the front and rear sides of the inner wall of the hollow shell 2 (3) are both rotatably connected to the transmission shaft 2 (16), the inward end of the transmission shaft 2 (16) is fixedly connected to the transmission bevel gear 3 (15), and the outer wall of the transmission shaft 2 (16) is fixedly connected to the transmission bevel gear 1 (10), The top of the fixed plate (12) is provided with a guide groove 2 (6), the inner wall of the guide groove 2 (6) is slidably connected to a guide block (7), the top of the guide block (7) is fixedly connected to a dilution bin (20), the outer wall of the dilution bin (20) is provided with a plurality of guide grooves 1 (4), the inner wall of the fixed plate (12) is rotatably connected to a transmission shaft 1 (11), the bottom end of the transmission shaft 1 (11) is fixedly connected to a driven bevel gear (9), the outer wall of the transmission shaft 1 (11) is fixedly connected to a roller (5), the outer wall of the transmission bevel gear 1 (10) is meshed with the outer wall of the driven bevel gear (9), and the outer wall of the transmission bevel gear 1 (10) is meshed with the outer wall of the driven bevel gear (9). The top of the dilution bin (20) is connected to a feed pipe (19), the bottom of the dilution bin (20) is rotatably connected to a hollow tube (38), the inner wall of the hollow tube (38) is slidably connected to a sliding plate (21), a plurality of discharge ports (22) are provided on the top of the inner wall of the hollow tube (38), the bottom of the sliding plate (21) is fixedly connected to a telescopic rod (23), the middle of the inner wall of the hollow tube (38) is rotatably connected to a transmission shaft three (24), the bottom end of the transmission shaft three (24) is fixedly connected to a transmission bevel gear two (14), and the outer wall of the transmission shaft three (24) is fixedly connected to the transmission bevel gear two (14). A stirring blade (18) is connected, the outer walls of the transmission bevel gear 2 (14) and the transmission bevel gear 3 (15) are meshed with the outer wall of the power bevel gear (13), the rear side of the hollow shell 1 (1) is fixedly connected to a heating water tank (31), the inner wall of the heating water tank (31) is connected to a water pump 2 (32), the top of the feed pipe (19) is slidably connected to a top cover (26), the left and right sides of the inner wall of the hollow pipe (38) are connected to a discharge pipe (8), the inner wall of the top cover (26) is fixedly connected to a cleaning structure (2), and the cleaning structure (2) is used to clean the device.
2. A paint dilution device for paint production according to claim 1, characterized in that: The cleaning structure (2) includes a nozzle (207), the top of the nozzle (207) is fixedly connected to the inner wall of the top cover (26), the inner wall of the nozzle (207) is connected to a hose (202), the rear end of the hose (202) is connected to a water pump (201), the outward end of the discharge pipe (8) is provided with a positioning groove (204), the inner wall of the positioning groove (204) is provided with a slide groove (205), the inner wall of the slide groove (205) is slidably connected to a T-shaped block (206), and the outer wall of the T-shaped block (206) is fixedly connected to a filter plate (203).
3. A paint dilution device for paint production according to claim 1, characterized in that: A dust plug (35) is threadedly connected to the middle of the top surface of the heating water tank (31), and an anti-slip pad (28) is fixedly connected to the bottom of the second hollow shell (3).
4. A paint dilution device for paint production according to claim 1, characterized in that: An observation window (34) is fixedly connected to the rear side of the heating water tank (31), and a plurality of scales (33) are fixedly connected to the rear side of the observation window (34).
5. The paint dilution device for paint production according to claim 1, characterized in that: The top end of the top cover (26) is fixedly connected to a handle (36), and the outer wall of the handle (36) is fixedly connected to an anti-slip sleeve (37).
6. A paint dilution device for paint production according to claim 1, characterized in that: The outer wall of the second hollow housing (3) is fixedly connected with a controller (29), and the controller (29) is electrically connected to the asynchronous motor (17), the first water pump (201) and the second water pump (32) respectively.
7. A paint dilution device for paint production according to claim 1, characterized in that: A nameplate (27) is fixedly connected to the front side of the hollow housing (1), and a plurality of screws (25) are threadedly connected to the inner wall of the nameplate (27).
8. The paint dilution device for paint production according to claim 1, characterized in that: A power socket (30) is fixedly connected to the right side of the outer wall of the second hollow shell (3), and the outer wall of the roller (5) is in contact with the inner wall of the first guide groove (4).