Catalyst spraying and dipping device

By using a flip module and a rotating shaft in the catalyst spraying device to drive the storage cylinder to rotate, and combining the main and auxiliary spray pipes to spray the soaking liquid, the problem of catalyst carrier fragmentation is solved and the impregnation efficiency is improved.

CN223351965UActive Publication Date: 2025-09-19HUBEI ZHONGCHAO CHEM TECH CO LTD
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Patent Information

Application Number
CN202422488983.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In existing catalyst spraying devices, the stirring shaft causes the catalyst carrier to flip too hard, resulting in the problem of the carrier being broken.

Method used

A catalyst spraying device is designed, which uses a flip module and a rotating shaft to drive the storage cylinder to rotate, and combines the main spray pipe and the auxiliary spray pipe to spray the soaking liquid synchronously to avoid excessive agitation and improve the impregnation efficiency.

Benefits of technology

The impregnation efficiency of the catalyst carrier is improved, the carrier fragmentation is avoided, and more efficient absorption of the soaking liquid is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of catalyst production, in particular to a catalyst spraying and dipping device which comprises a barrel body, the barrel body is installed on an overturning module, a barrel cover is installed at the open end of the barrel body, a rotating shaft is coaxially and rotatably installed at the closed end of the barrel body, a rotating disc is coaxially and fixedly installed on the rotating shaft in the barrel body, and a plurality of storage cylinders are arranged between the rotating disc and the barrel cover. One end of each storage barrel is rotationally connected with the rotating disc, an outer gear ring is coaxially fixed to the other end of each storage barrel, an inner gear ring is coaxially fixed in the barrel body, the rotating shaft is in transmission connection with a driving motor, and a spraying module is arranged in the barrel body. According to the device disclosed by the utility model, the plurality of storage barrels capable of revolving around the central axis of the barrel body are arranged, and the outer gear rings on the storage barrels can drive the storage barrels to rotate under the driving of the inner gear rings, so that a catalyst carrier in the storage barrels can quickly absorb a soaking solution while being turned, the efficiency is greatly improved, the catalyst carrier is prevented from being excessively stirred, and the service life of the catalyst carrier is prolonged. And the condition of fragmentation is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of catalyst production, in particular to a catalyst spraying device. Background Art

[0002] The impregnation method involves immersing a solid powder or a preformed solid of a certain shape and size (a carrier or a catalyst containing a main body) in a soluble compound solution containing active components (primary and co-catalyst components). After a certain period of contact, the residual liquid is separated, and the active components adhere to the solid in the form of ions or compounds. In the production of activated catalysts using a spray immersion device, a stirring shaft is usually installed within the device to ensure that the catalyst carrier at the bottom of the device can contact the sprayed soaking liquid. This is to enhance the fluidity of the catalyst carrier through stirring. However, when such a device is used, the stirring shaft is prone to excessive stirring, resulting in excessive tumbling force on the catalyst carrier, which can cause the catalyst carrier to break. Utility Model Content

[0003] The utility model aims to solve the defect in the prior art that the catalyst carrier is broken due to excessive turning force of the catalyst carrier, and proposes a catalyst spraying device.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A catalyst spraying device is designed, comprising a barrel body, which is mounted on a flip module, and the flip module is used to flip the barrel body; a barrel cover is mounted on the open end of the barrel body, a rotating shaft is coaxially mounted on the closed end of the barrel body, a turntable is coaxially fixed on the rotating shaft in the barrel body, a plurality of storage cylinders are arranged around the central axis of the barrel body between the turntable and the barrel cover, one end of the storage cylinder is rotatably connected to the turntable, and the other end of each storage cylinder is coaxially fixed with an outer gear ring, an inner gear ring is coaxially fixed in the barrel body, the outer gear rings are meshed with the inner gear ring, the rotating shaft is transmission-connected to a drive motor, and a spray module is arranged in the barrel body.

[0006] Preferably, the storage cylinder is cylindrical, and a plurality of long through grooves are opened on its surface along the circumferential direction.

[0007] Preferably, the storage cylinder is fitted with the barrel cover at one end away from the turntable, and the barrel cover is provided with a plurality of discharge ports corresponding to the storage cylinders one by one, and each of the discharge ports is installed with a blocking cover.

[0008] Preferably, the spray module includes a main spray pipe and an auxiliary spray pipe. The main spray pipe is coaxially arranged in the barrel body and is fixedly connected to the barrel cover. Several auxiliary spray pipes are arranged between the storage cylinder and the barrel body around the central axis of the barrel body. The auxiliary spray pipe is fixedly connected to the barrel body. The main spray pipe and the auxiliary spray pipe are both connected to the soaking liquid supply device.

[0009] Preferably, it further comprises a collecting box, which is fixed to the lower part of the barrel body and is communicated with the interior of the barrel body. A liquid outlet pipe is provided at the bottom of the collecting box, and the liquid outlet pipe is used to communicate with the soaking liquid circulation pool.

[0010] Preferably, a slope is provided in the collecting box, and the slope is inclined toward the side away from the liquid outlet pipe.

[0011] The catalyst spraying device proposed by the present invention has the following beneficial effects: by providing a plurality of storage cylinders that can revolve around the central axis of the barrel body, and the outer gear ring on the storage cylinder drives the storage cylinder to rotate under the drive of the inner gear ring, at this time, the main spray pipe and the auxiliary spray pipe are used to synchronously spray the soaking liquid toward both sides of the storage cylinder, so that the catalyst carrier in the storage cylinder can quickly absorb the soaking liquid while turning over, the efficiency is greatly improved, and the catalyst carrier is avoided from being excessively stirred and broken. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a structural schematic diagram of a catalyst spraying device proposed in the present invention;

[0013] Figure 2 This is a schematic diagram of the internal structure of a catalyst spraying device proposed in the present invention;

[0014] Figure 3 This is a schematic diagram of the internal structure of the barrel of a catalyst spraying device proposed in the utility model;

[0015] Figure 4 This is a schematic diagram of the storage cylinder distribution structure of a catalyst spraying device proposed in the utility model;

[0016] Figure 5 This is a schematic diagram of the distribution of the main spray pipes and auxiliary spray pipes of a catalyst spray device proposed in the utility model.

[0017] In the figure: 1. barrel body; 2. turntable; 3. storage cylinder; 4. outer gear ring; 5. inner gear ring; 6. barrel cover; 7. plug cover; 8. rotating shaft; 9. driving motor; 10. collecting box; 11. liquid outlet pipe; 12. base; 13. support plate; 14. horizontal axis; 15. auxiliary spray pipe; 16. main spray pipe; 17. rotating motor. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Example 1: Reference Figure 1-2 4. A catalyst spraying device includes a barrel body 1, which is mounted on a flip module. The flip module is used to flip the barrel body 1; the flip module includes a base 12, a support plate 13, a transverse shaft 14, and a rotating motor 17. Two support plates 13 are fixed to the base 12, and a transverse shaft 14 is rotated on each of the two support plates 13. The two transverse shafts 14 are coaxially arranged, and the barrel body 1 is fixed between the two transverse shafts 14. The transverse shaft 14 is connected to the rotating motor 17. The flip module is provided because the barrel body 1 is in a horizontal state during normal operation, which makes it inconvenient to load the catalyst carrier into the storage cylinder 3 and pour out the stored agent carrier. For this purpose, the flip module is provided. When loading the catalyst carrier, the drum is directly rotated with the open end facing upward. In this way, after opening the barrel cover 6, the catalyst carrier can be loaded into the storage cylinder 3. Conversely, the barrel body 1 is rotated to a state where the open end faces downward. After opening the barrel cover 6, the catalyst in the storage cylinder 3 will pour out by itself. A barrel cover 6 is installed at the open end of the barrel body 1, and a rotating shaft 8 is coaxially installed at the closed end of the barrel body 1. A turntable 2 is coaxially fixed on the rotating shaft 8 in the barrel body 1. Several storage cylinders 3 are arranged around the central axis of the barrel body 1 between the turntable 2 and the barrel cover 6. One end of the storage cylinder 3 is rotatably connected to the turntable 2, and the other end of the storage cylinder 3 is coaxially fixed with an outer gear ring 4. An inner gear ring 5 is coaxially fixed in the barrel body 1, and the outer gear ring 4 is engaged with the inner gear ring 5. The rotating shaft 8 is transmission-connected to the drive motor 9, and a spray module is provided in the barrel body 1.

[0020] The storage cylinder 3 is cylindrical, and a plurality of long through grooves are formed on its surface along the circumference. The long through grooves can obtain more probability of contact with the soaking liquid and obtain better soaking effect.

[0021] The end of the storage barrel 3 away from the turntable 2 is attached to the barrel cover 6. The barrel cover 6 has a plurality of discharge ports corresponding to the storage barrels 3, each of which is mounted with a plug 7. When the plug 7 is installed, the filling port of the storage barrel 3 can be exposed by simply opening the barrel cover 6 without opening the barrel cover 6 directly, making loading and unloading easier.

[0022] Example 2: Reference Figure 3 、 5Another preferred embodiment of the present invention differs from Example 1 in that the spray module includes a main spray pipe 16 and auxiliary spray pipes 15. The main spray pipe 16 is coaxially arranged within the barrel body 1 and is fixedly connected to the barrel cover 6. Several auxiliary spray pipes 15 are arranged between the storage barrel 3 and the barrel body 1, surrounding the central axis of the barrel body 1. The auxiliary spray pipes 15 are fixedly connected to the barrel body 1 and are both connected to the soaking liquid supply device. By providing the main spray pipe 16 and auxiliary spray pipes 15, soaking liquid can be sprayed into the storage barrel 3 from both the inside and outside of the storage barrel 3, thereby achieving a better spraying effect.

[0023] It also includes a collecting box 10, which is fixed to the lower part of the barrel body 1. The collecting box 10 is connected to the interior of the barrel body 1. A liquid outlet pipe 11 is provided at the bottom of the collecting box 10, and the liquid outlet pipe 11 is used to connect to the soaking liquid circulation pool. Part of the soaking liquid after spraying flows into the collecting box 10 under the action of gravity, and is guided to the liquid outlet pipe 11 with the help of a slope, and finally flows to the soaking liquid circulation pool. The soaking liquid supply device extracts the soaking liquid in the soaking liquid circulation pool and sprays it again, so that the circulating spraying of the soaking liquid can be achieved. A slope is provided in the collecting box 10, and the slope is inclined toward the side away from the liquid outlet pipe 11.

[0024] When the utility model is in use, after the catalyst carriers to be impregnated are divided into multiple storage cylinders 3 one by one, the drive motor 9 is started, and the drive motor 9 drives the rotating shaft 8 to drive the turntable 2 to rotate, and the turntable 2 drives the multiple storage cylinders 3 thereon to revolve around the central axis of the barrel body 1. During the revolution, the outer gear ring 4 on the storage cylinder 3 drives the storage cylinder 3 to rotate under the drive of the inner gear ring 5. At this time, the main spray pipe 16 and the auxiliary spray pipe 15 are used to synchronously spray the soaking liquid toward both sides of the storage cylinder 3, so that the catalyst carrier in the storage cylinder 3 can quickly absorb the soaking liquid, and the efficiency is greatly improved. At the same time, it can also prevent the catalyst carrier from being excessively stirred and broken.

[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A catalyst spraying device, comprising a barrel (1), characterized in that: The barrel body (1) is mounted on a flip module, and the flip module is used to flip the barrel body (1); a barrel cover (6) is mounted on the open end of the barrel body (1); a rotating shaft (8) is coaxially mounted on the closed end of the barrel body (1); a turntable (2) is coaxially fixed on the rotating shaft (8) in the barrel body (1); a plurality of storage cylinders (3) are arranged around the central axis of the barrel body (1) between the turntable (2) and the barrel cover (6); one end of the storage cylinder (3) is rotatably connected to the turntable (2); the other end of each storage cylinder (3) is coaxially fixed with an outer gear ring (4); an inner gear ring (5) is coaxially fixed in the barrel body (1); the outer gear ring (4) is meshed with the inner gear ring (5); the rotating shaft (8) is transmission-connected to a drive motor (9); and a spray module is arranged in the barrel body (1).

2. The catalyst spraying device according to claim 1, characterized in that: The storage cylinder (3) is cylindrical, and a plurality of long strip through grooves are provided on its surface along the circumferential direction.

3. The catalyst spraying device according to claim 1, characterized in that: The storage cylinder (3) is fitted with a barrel cover (6) at one end away from the turntable (2). The barrel cover (6) is provided with a plurality of discharge ports corresponding to the storage cylinders (3) one by one, and a blocking cover (7) is installed on each of the discharge ports.

4. The catalyst spraying device according to claim 1, characterized in that: The spray module comprises a main spray pipe (16) and an auxiliary spray pipe (15); the main spray pipe (16) is coaxially arranged in the barrel body (1); the main spray pipe (16) is fixedly connected to the barrel cover (6); a plurality of auxiliary spray pipes (15) are arranged between the storage cylinder (3) and the barrel body (1) around the central axis of the barrel body (1); the auxiliary spray pipes (15) are fixedly connected to the barrel body (1); and the main spray pipe (16) and the auxiliary spray pipes (15) are both communicated with a soaking liquid supply device.

5. The catalyst spraying device according to claim 4, characterized in that: The invention also comprises a collecting box (10), the collecting box (10) being fixed to the lower part of the barrel body (1), the collecting box (10) being communicated with the interior of the barrel body (1), and a liquid outlet pipe (11) being provided at the bottom of the collecting box (10), the liquid outlet pipe (11) being used to communicate with the soaking liquid circulation pool.

6. The catalyst spraying device according to claim 5, characterized in that: A slope is provided in the collection box (10), and the slope is inclined toward a side away from the liquid outlet pipe (11).