Brake disc spraying equipment

By designing a rotating mechanism and multiple rotating motors to drive the nozzle to rotate, the brake disc can be automatically sprayed, which solves the problem of manual flipping of existing equipment and improves processing efficiency and spraying quality.

CN223351977UActive Publication Date: 2025-09-19河南淮海汽车部件制造有限公司
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Patent Information

Application Number
CN202422738378.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-19
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing brake disc spraying equipment requires workers to manually flip the workpiece, which is time-consuming and labor-intensive, affecting processing efficiency.

Method used

A brake disc spraying equipment was designed, which realizes automatic spraying of the brake disc by driving the nozzle to rotate through a rotating mechanism, avoiding manual flipping. It includes multiple rotating motors and transmission mechanisms to realize multi-dimensional movement and angle adjustment of the spray gun.

Benefits of technology

The automatic spraying of brake discs is realized, which saves time and labor, improves processing efficiency, reduces manual operations, and improves the overall spraying quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides brake disc spraying equipment which comprises a bottom plate, a rotating shaft, a disc, a driving source, a moving mechanism, an adjusting mechanism, a first rotating motor, a U-shaped plate, a rotating plate, a rotating shaft and a worm gear, two supporting plates are arranged on the left side of the U-shaped plate, and a worm meshed with the worm gear is arranged between the two supporting plates in a jointly rotating mode. A second rotating motor connected with the worm is arranged on the front side of the front side supporting rod, the second rotating motor is connected with the worm through a coupler, and a rotating mechanism is arranged on the rotating plate. According to the brake disc spraying equipment disclosed by the utility model, not only can the basic requirement of spraying a brake disc be met, but also the spray head can be driven to rotate through the rotating mechanism, so that the bottom of the brake disc can be sprayed under the condition that the brake disc is not turned over; and the situation that workers come to turn over the brake disc is avoided, time and labor are saved, the overall machining efficiency is improved, and the use requirements of people are met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of brake disc spraying devices, in particular to a brake disc spraying device. Background Art

[0002] Brake rotor coating is a surface treatment technology that improves the performance and life of brake rotors by applying a special coating to the surface of the brake rotor. This coating can provide multiple benefits, including improved corrosion resistance, enhanced wear resistance, reduced brake noise and improved thermal stability.

[0003] The existing brake disc spraying equipment includes a frame arranged on the ground, a clamping mechanism is arranged on the top of the frame, and a spraying mechanism corresponding to the clamping mechanism is arranged on the top of the frame. During use, the staff first places the workpiece on the clamping mechanism. At this time, the staff starts the spraying mechanism and rotates the clamping mechanism at the same time, so that the workpiece is sprayed with the cooperation of the clamping mechanism and the spraying mechanism. At this time, after the spraying mechanism sprays the front side of the workpiece, the staff needs to flip the workpiece over and spray the back side. This method that requires the staff to flip the workpiece back and forth is time-consuming and labor-intensive, and affects the overall processing efficiency, and does not meet people's use needs. Therefore, a brake disc spraying equipment is proposed. Utility Model Content

[0004] In view of this, the utility model addresses the deficiencies of the existing technology and provides a brake disc spraying equipment, which not only meets the basic needs of spraying the brake disc, but also drives the nozzle to rotate through the rotating mechanism, so that the bottom of the brake disc can be sprayed without flipping the brake disc, avoiding the need for staff to flip the brake disc, saving time and effort, improving the overall processing efficiency, and meeting people's usage needs.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a brake disc spraying equipment, including a base plate, a rotating shaft is provided on the right side of the middle of the top of the base plate, a disc is provided on the top of the rotating shaft, a driving source connected to the rotating shaft is provided at the bottom of the base plate, a moving mechanism is provided on the top of the disc, an adjusting mechanism is provided on the moving mechanism, the driving source is a fourth rotating motor, the moving mechanism includes an up and down moving module provided on the top of the disc, a lateral moving mechanism is provided on the left side of the up and down moving module, the up and down moving mechanism includes a fixed block provided on the top of the disc, a slide groove with an opening facing left is provided on the side end of the fixed block, a slider is provided inside the slide groove, a lead screw passing through the slider is also provided inside the slide groove, and a fixed block is provided on the top of the fixed block. There is a fifth rotating motor connected to the screw, and the fifth rotating motor is connected to the screw by a coupling. The horizontal moving mechanism includes a cross bar arranged on the left side of the slider, a cylinder 1 is arranged at the front right end of the cross bar, a synchronous pulley 1 is arranged on the front side of the cylinder 1, a cylinder 2 is arranged at the front left end of the cross bar, a synchronous pulley 2 is arranged on the front side of the cylinder 2, a transmission belt is arranged between the synchronous pulley 1 and the synchronous pulley 2, a sixth rotating motor connected to the cylinder 1 is arranged on the rear side of the cross bar, the sixth rotating motor is connected to the cylinder 1 by a coupling, a slide is arranged in the middle of the cross bar, a sliding body is arranged inside the slide, a moving block connected to the transmission belt is arranged on the front side of the sliding body, and the moving block is connected to the first rotating motor.

[0006] As a further improvement of the present invention, the adjustment mechanism includes a first rotating motor arranged on the front side of the moving mechanism, a U-shaped plate is provided at the bottom of the first rotating motor, a rotating plate is provided for rotating inside the U-shaped plate, a rotating shaft passing through the U-shaped plate is provided on the rotating plate, a worm gear is provided on the left side of the rotating shaft, two support plates are provided on the left side of the U-shaped plate, a worm engaged with the worm gear is provided for rotating together between the two support plates, a second rotating motor connected to the worm gear is provided on the front side of the front support rod, and the second rotating motor and the worm gear are connected by a coupling. A rotating mechanism is provided on the rotating plate, which includes a square groove provided at the bottom of the rotating plate, a rotating seat provided at the bottom of the rotating plate, a rotating rod rotatably provided on the rotating seat, a gear 1 inside the square groove provided on the top of the rotating rod, a support plate provided on the right side of the rotating plate, a third rotating motor provided on the top of the support plate, a gear 2 meshing with gear 1 provided on the end of the output shaft of the third rotating motor, gear 2 and the output shaft of the third rotating motor are connected by a key, a spray gun is provided at the bottom of the rotating rod, and a connecting port connected to the external spraying mechanism is provided on the left side of the spray gun.

[0007] As a further improvement of the present invention, a clamping mechanism is provided in the middle of the base plate, the clamping mechanism includes a rotating column rotatably arranged on the top of the base plate, a disk body is provided on the top of the rotating column, a conical head is provided on the top of the disk body, a seventh rotating motor connected to the rotating column is provided at the bottom of the base plate, the seventh rotating motor and the rotating column are connected by a coupling, a switch is provided on the front side of the base plate, the switch is electrically connected to the first rotating motor, the second rotating motor, the third rotating motor, the fourth rotating motor, the fifth rotating motor, the sixth rotating motor and the seventh rotating motor, support legs are respectively provided at the four corners of the bottom of the base plate, and anti-slip pads are respectively provided at the bottoms of the four supporting legs.

[0008] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0009] First, a first rotating motor is provided in this design scheme. The rotation of the first rotating motor drives the U-shaped plate to rotate, so that the angle of the spray gun rotates around the output shaft of the first rotating motor. The second rotating motor is started, and the rotation of the second rotating motor drives the rotating worm to rotate. The rotation of the worm drives the worm gear meshing with it to rotate, thereby driving the rotating plate connected to the rotating shaft to rotate, so that the spray gun rotates around the rotating axis, so that the spray gun can be placed above and below the workpiece. At this time, the staff starts the third rotating motor, and the rotation of the third rotating motor drives gear 2 to rotate, thereby causing gear 1 meshing with it to rotate, thereby driving the rotating rod to rotate, and at the same time driving the spray gun to rotate around the rotating rod, thereby adjusting the direction of the spray gun muzzle, so that the upper and lower surfaces and sides of the workpiece can be well sprayed.

[0010] Secondly, a fourth rotary motor is provided in this design. The rotation of the fourth rotary motor drives the rotary shaft to rotate, and the rotation of the rotary shaft drives the disc to rotate, thereby driving the spray gun to rotate in a plane parallel to the base plate.

[0011] Third, a fifth rotating motor is provided in this design scheme. The rotation of the fifth rotating motor drives the screw to rotate, and the rotation of the screw drives the slider to move inside the slide groove, thereby driving the spray gun to move on a surface perpendicular to the base plate, so as to spray the workpiece well.

[0012] Fourthly, a sixth rotating motor is provided in the present design scheme. The rotation of the sixth rotating motor drives the cylinder 1 to rotate, the rotation of the cylinder 1 drives the synchronous pulley 1 to rotate, and the rotation of the synchronous pulley 1 drives the transmission belt to move, so that the moving block connected to the transmission belt drives the slider to move inside the slide, thereby driving the spray gun to move in a plane perpendicular to the base plate, so as to spray the material well. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the shaft side structure of the utility model;

[0016] Figure 3 This is a partial enlarged structural diagram of point A of the present utility model;

[0017] Figure 4 This is a schematic diagram of the partially enlarged structure of point B of the present invention.

[0018] In the figure: 101, bottom plate; 102, rotating shaft; 103, disc; 104, first rotating motor; 105, U-shaped plate; 106, rotating plate; 107, worm gear; 108, support plate; 109, worm; 110, second rotating motor; 111, square groove; 112, rotating seat; 113, rotating rod; 114, gear 1; 115, support plate; 116, third rotating motor; 117, gear 2; 118, spray gun; 119, connection port; 12 0. Fixed block; 201. Slide; 202. Slider; 203. Lead screw; 204. Fifth rotating motor; 205. Cross bar; 206. Synchronous pulley 1; 207. Synchronous pulley 2; 208. Transmission belt; 209. Sixth rotating motor; 210. Slide; 211. Sliding body; 212. Moving block; 213. Fourth rotating motor; 214. Rotating column; 215. Disc; 216. Conical head; 217. Seventh rotating motor; 218. Switch. DETAILED DESCRIPTION

[0019] To better understand the present invention, the following examples further illustrate the present invention. However, the present invention is not limited to the following examples. In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be practiced without one or more of these details.

[0020] like Figure 1 、 2As shown, a brake disc spraying device includes a base plate 101, a rotating shaft 102 is provided on the right side of the middle of the top of the base plate 101, a disc 103 is provided on the top of the rotating shaft 102, a driving source connected to the rotating shaft 102 is provided at the bottom of the base plate 101, a moving mechanism is provided on the top of the disc 103, an adjusting mechanism is provided on the moving mechanism, a clamping mechanism is provided in the middle of the base plate 101, the clamping mechanism includes a rotating column 214 rotatably provided on the top of the base plate 101, a disk body 215 is provided on the top of the rotating column 214, a conical head 216 is provided on the top of the disk body 215, a seventh rotating motor 217 connected to the rotating column 214 is provided at the bottom of the base plate 101, and the seventh rotating motor 217 and the rotating column 214 are connected by a coupling.

[0021] like Figure 1 、 3 As shown in Figure 4, the adjustment mechanism includes a first rotary motor 104 arranged on the front side of the moving mechanism, a U-shaped plate 105 is provided at the bottom of the first rotary motor 104, a rotating plate 106 is provided for rotation inside the U-shaped plate 105, a rotating shaft passing through the U-shaped plate 105 is provided on the rotating plate 106, a worm gear 107 is provided on the left side of the rotating shaft, two support plates 108 are provided on the left side of the U-shaped plate 105, a worm 109 meshing with the worm gear 107 is provided for common rotation between the two support plates 108, a second rotary motor 110 connected to the worm gear 109 is provided on the front side of the front support rod, the second rotary motor 110 and the worm gear 109 are connected by a coupling, and a rotating mechanism is provided on the rotating plate 106. The rotating mechanism includes a square groove 111 arranged at the bottom of the rotating plate 106, a rotating seat 112 is arranged at the bottom of the rotating plate 106, a rotating rod 113 is rotatably arranged on the rotating seat 112, and a gear 1 114 is arranged on the top of the rotating rod 113 inside the square groove 111. A support plate 115 is arranged on the right side of the rotating plate 106, and a third rotating motor 116 is arranged on the top of the support plate 115. A gear 2 117 meshing with gear 1 114 is provided at the end of the output shaft of the third rotating motor 116, and the gear 2 117 is connected to the output shaft of the third rotating motor 116 by a key. A spray gun 118 is arranged at the bottom of the rotating rod 113, and a connecting port 119 connected to the external spraying mechanism is provided on the left side of the spray gun 118.

[0022] like Figure 1 、 2As shown in Figure 3, the driving source is the fourth rotary motor 213, the moving mechanism includes an up and down moving module arranged on the top of the disc 103, a lateral moving mechanism is arranged on the left side of the up and down moving module, the up and down moving mechanism includes a fixed block 120 arranged on the top of the disc 103, a side end of the fixed block 120 is provided with a slide 201 with an opening facing left, a slider 202 is arranged inside the slide 201, a lead screw 203 passing through the slider 202 is also provided inside the slide 201, a fifth rotary motor 204 connected to the lead screw 203 is provided on the top of the fixed block 120, the fifth rotary motor 204 and the lead screw 203 are connected by a coupling, the lateral moving mechanism includes a cross bar 205 arranged on the left side of the slider 202, and a cross bar 205 is provided on the left side of the slider 202. A cylinder 1 is provided at the front right end of the rod 205, a synchronous pulley 1 206 is provided at the front side of the cylinder 1, a cylinder 2 is provided at the front left end of the cross bar 205, a synchronous pulley 2 207 is provided at the front side of the cylinder 2, a transmission belt 208 is provided between the synchronous pulley 1 206 and the synchronous pulley 2 207, a sixth rotating motor 209 connected to the cylinder 1 is provided at the rear side of the cross bar 205, the sixth rotating motor 209 is connected to the cylinder 1 through a coupling, a slide 210 is provided in the middle of the cross bar 205, a sliding body 211 is provided inside the slide 210, a moving block 212 connected to the transmission belt 208 is provided on the front side of the sliding body 211, and the moving block 212 is connected to the first rotating motor 104.

[0023] like Figure 1 As shown, a switch 218 is provided on the front side of the base plate 101, and the switch 218 is electrically connected to the first rotary motor 104, the second rotary motor 110, the third rotary motor 116, the fourth rotary motor 213, the fifth rotary motor 204, the sixth rotary motor 209, and the seventh rotary motor 217. Support legs are respectively provided at the four corners of the bottom of the base plate 101, and anti-slip pads are respectively provided at the bottoms of the four support legs.

[0024] The use method of this utility model:

[0025] The user first puts the workpiece on the conical head 216. At this time, the staff starts the fifth rotary motor 204. The rotation of the fifth rotary motor 204 drives the screw 203 to rotate. The rotation of the screw 203 drives the slider 202 to move inside the slide 201, thereby driving the spray gun 118 to move on the surface perpendicular to the base plate 101, so that the spray gun 118 can be placed above or below the workpiece, thereby facilitating the spraying of the workpiece.

[0026] At the same time, the staff starts the sixth rotating motor 209. The rotation of the sixth rotating motor 209 drives the cylinder 1 to rotate. The rotation of the cylinder 1 drives the synchronous Allen 1 to rotate. The rotation of the synchronous pulley 1 206 drives the transmission belt 208 to move, so that the moving block 212 connected to the transmission belt 208 drives the slide 211 to move inside the slide 201, thereby driving the spray gun 118 to move in a plane perpendicular to the base plate 101, thereby driving the spray gun 118 to approach or move away from the workpiece.

[0027] At the same time, the first rotary motor 104 is started, and the rotation of the first rotary motor 104 drives the U-shaped plate 105 to rotate, so that the angle of the spray gun 118 rotates around the output shaft of the first rotary motor 104, so that the distance between the spray port of the spray gun 118 and the workpiece is the shortest.

[0028] At the same time, the staff starts the second rotating motor 110. The rotation of the second rotating motor 110 drives the rotating worm 109 to rotate. The rotation of the worm 109 drives the worm gear 107 meshing with it to rotate, thereby driving the rotating plate 106 connected to the rotating shaft to rotate, so that the spray gun 118 rotates around the rotating shaft 102, so that the spray gun 118 can be located above and below the workpiece. At this time, the staff starts the third rotating motor 116. The rotation of the third rotating motor 116 drives gear 2 117 to rotate, thereby causing gear 1 114 meshing with it to rotate, thereby driving the rotating rod 113 to rotate, and at the same time driving the spray gun 118 to rotate around the rotating rod 113, thereby adjusting the direction of the muzzle of the spray gun 118, so that the upper and lower surfaces and sides of the workpiece can be sprayed well.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A brake disc spraying device, comprising a base plate (101), characterized in that: A rotating shaft (102) is provided on the right side of the middle of the top of the bottom plate (101), a disc (103) is provided on the top of the rotating shaft (102), a driving source connected to the rotating shaft (102) is provided on the bottom of the bottom plate (101), a moving mechanism is provided on the top of the disc (103), an adjusting mechanism is provided on the moving mechanism, the adjusting mechanism includes a first rotating motor (104) provided on the front side of the moving mechanism, a U-shaped plate (105) is provided on the bottom of the first rotating motor (104), and the U-shaped plate (105) is provided on the bottom of the U-shaped plate (105). A rotating plate (106) is provided for internal rotation. A rotating shaft passing through the U-shaped plate (105) is provided on the rotating plate (106). A worm gear (107) is provided on the left side of the rotating shaft. Two supporting plates (108) are provided on the left side of the U-shaped plate (105). A worm (109) meshing with the worm gear (107) is provided between the two supporting plates (108) for common rotation. A second rotating motor (110) connected to the worm gear (109) is provided on the front side of the front support rod. A rotating mechanism is provided on the rotating plate (106).

2. The brake disc spraying equipment according to claim 1, characterized in that: The rotating mechanism comprises a square groove (111) arranged at the bottom of the rotating plate (106), a rotating seat (112) is arranged at the bottom of the rotating plate (106), a rotating rod (113) is rotatably arranged on the rotating seat (112), a gear 1 (114) inside the square groove (111) is arranged at the top of the rotating rod (113), a support plate (115) is arranged on the right side of the rotating plate (106), a third rotating motor (116) is arranged on the top of the support plate (115), a gear 2 (117) meshing with the gear 1 (114) is arranged at the end of the output shaft of the third rotating motor (116), a spray gun (118) is arranged at the bottom of the rotating rod (113), and a connection port (119) connected to an external spraying mechanism is arranged on the left side of the spray gun (118).

3. The brake disc spraying equipment according to claim 2, characterized in that: The driving source is a fourth rotary motor (213), the moving mechanism comprises an up-and-down moving module arranged on the top of the disc (103), a lateral moving mechanism is arranged on the left side of the up-and-down moving module, the up-and-down moving mechanism comprises a fixed block (120) arranged on the top of the disc (103), a chute (201) with an opening facing left is arranged at the side end of the fixed block (120), a slider (202) is arranged inside the chute (201), a lead screw (203) passing through the slider (202) is also arranged inside the chute (201), and a fifth rotary motor (204) connected to the lead screw (203) is arranged on the top of the fixed block (120).

4. The brake disc spraying equipment according to claim 3, characterized in that: The transverse movement mechanism comprises a cross bar (205) arranged on the left side of the slider (202), a cylinder 1 being arranged at the front right end of the cross bar (205), a synchronous pulley 1 (206) being arranged at the front side of the cylinder 1, a cylinder 2 being arranged at the front left end of the cross bar (205), a synchronous pulley 2 (207) being arranged at the front side of the cylinder 2, a transmission belt (208) being arranged between the synchronous pulley 1 (206) and the synchronous pulley 2 (207), a sixth rotating motor (209) connected to the cylinder 1 being arranged at the rear side of the cross bar (205), a slideway (210) being arranged in the middle of the cross bar (205), a sliding body (211) being arranged inside the slideway (210), a moving block (212) connected to the transmission belt (208) being arranged at the front side of the sliding body (211), and the moving block (212) being connected to the first rotating motor (104).

5. The brake disc spraying equipment according to claim 4, characterized in that: A clamping mechanism is provided in the middle of the base plate (101), the clamping mechanism comprising a rotating column (214) rotatably provided on the top of the base plate (101), a disk (215) provided on the top of the rotating column (214), a conical head (216) provided on the top of the disk (215), and a seventh rotating motor (217) connected to the rotating column (214) provided at the bottom of the base plate (101).

6. The brake disc spraying equipment according to claim 5, characterized in that: A switch (218) is provided on the front side of the bottom plate (101).

7. The brake disc spraying equipment according to claim 1, characterized in that: Support legs are respectively provided at the four corners of the bottom of the base plate (101), and anti-slip pads are respectively provided at the bottoms of the four support legs.