Calcium carbonate powder separation device
The combination of mesh vibration screening, spiral conveying and heating evaporation solves the problem that existing devices cannot effectively remove aqueous solutions, improves the purity and dryness of calcium carbonate powder, and ensures product quality.
Patent Information
- Application Number
- CN202422132762.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-02
AI Technical Summary
Existing calcium carbonate powder separation devices cannot effectively remove aqueous solutions, affecting subsequent impurity separation and product quality.
A calcium carbonate powder separation device including a screen, a control component, a screw conveying device and a heating component was designed. The preliminary screening of the calcium carbonate raw material and the removal of the aqueous solution were achieved through the combination of vibrating screening of the screen, screw conveying and heating evaporation.
The dryness and purity of calcium carbonate powder are improved, the efficiency and quality of subsequent processing are ensured, and a stable separation effect is achieved.
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Figure CN223352142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcium carbonate powder processing, in particular to a calcium carbonate powder separation device. Background Art
[0002] Calcium carbonate powder can be used as an additive to building materials such as cement, paint, mortar and bricks, which can improve the strength, durability and weather resistance of these materials. In plastic and rubber products, calcium carbonate powder acts as a filler and plasticizer to improve the hardness, strength and wear resistance of the products. In the papermaking industry, calcium carbonate powder acts as a filler and coating to improve the gloss, smoothness and printing quality of paper. Calcium carbonate powder can also be used as a desulfurizer to reduce sulfur dioxide emissions in industrial waste gas, which helps protect the environment. Before processing calcium carbonate raw materials into powder, it is usually necessary to remove excess moisture from the raw materials to ensure the smooth progress of the processing and the stability of product quality.
[0003] Calcium carbonate powder is usually obtained by wet grinding, thereby producing an aqueous solution containing calcium carbonate particles, which also includes other impurities. Therefore, in order to obtain pure calcium carbonate powder, a separation device is usually used. However, the existing separation device cannot effectively separate and remove the aqueous solution, which affects the subsequent impurity separation. Therefore, a calcium carbonate powder separation device is proposed to solve the above-mentioned problem. Utility Model Content
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a calcium carbonate powder separation device, comprising a shell with an opening on one side, a top hopper for conveying calcium carbonate raw materials is provided on the top of the shell, a screen is provided at the opening on the inner side of the shell, and the screen is located at the discharge end of the upper hopper, a control component for driving the screen to continuously vibrate is provided on the shell, a screw conveying device is provided at the end of the screen away from the upper hopper, and a heating component is provided at the discharge end of the screw conveying device, which is used to evaporate the residual aqueous solution in the calcium carbonate raw materials.
[0005] Furthermore, the control component includes an optical axis, one side surface of the screen is rotatably connected to an optical axis with one end passing through and extending to the other side surface, both ends of the optical axis are provided with U-shaped clamps fixedly mounted on the shell, one side surface of the screen is fixedly mounted with a vibration motor, and an elastic connecting part is provided between the other side surface and the shell.
[0006] Furthermore, the elastic connecting member includes a telescopic rod, a fixed end of the telescopic rod is hinged to the shell, and a telescopic end of the telescopic rod is hinged to the screen, and a spring located outside the telescopic rod is provided between the shell and the screen.
[0007] Furthermore, the spiral conveying device includes a hollow tube fixedly mounted on the shell, a feed hole for the calcium carbonate raw material to pass through is opened on the hollow tube, a drive motor is fixedly mounted on the shell, the output end of the drive motor is fixedly connected to a rotating shaft with one end passing through and extending the shell, and the rotating shaft is located on the inner side of the hollow tube, and spiral blades are welded on the rotating shaft.
[0008] Furthermore, the heating assembly includes a frame fixedly mounted on the shell, and the frame and the hollow tube are connected through a conveying pipe. Several stirring rods are welded on the rotating shaft and are evenly distributed in a ring shape and all located in the frame. The frame is provided with multiple heating wires evenly distributed along the rotating shaft. The bottom of the frame is connected to a discharge pipe, and an electric butterfly valve is provided in the discharge pipe.
[0009] Furthermore, the shell is connected to a water outlet pipe located below the screen.
[0010] The beneficial effects of the present invention are as follows: the present invention realizes the preliminary screening and separation of calcium carbonate raw materials by means of the screen and the control assembly arranged inside the shell; the continuous vibration of the screen helps to remove moisture, thereby improving the efficiency and quality of subsequent processing; a spiral conveying device is further provided to transfer the calcium carbonate raw materials after preliminary screening to the heating assembly, and the raw materials are heated by the heating wire to evaporate the residual aqueous solution, thereby further ensuring the dryness of the calcium carbonate powder; compared with the existing technology, the combination of the screen and the control assembly makes the screening process more stable and efficient; the design of the spiral conveying device enables the raw materials to be smoothly and continuously transported to the heating area; the stirring rod in the heating assembly helps to evenly heat the raw materials, thereby improving the drying effect, thereby obtaining dry calcium carbonate powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is an overall schematic diagram of the utility model;
[0012] Figure 2 For this utility model Figure 1 A in the middle is an enlarged schematic diagram;
[0013] Figure 3 This is a schematic diagram of the connection between the shell, spiral conveying device and heating component of the utility model.
[0014] Among them, 1. Shell; 2. Upper hopper; 3. Screen; 4. Control component; 41. Optical axis; 42. U-shaped clamp; 43. Vibration motor; 44. Elastic connector; 5. Screw conveying device; 51. Hollow tube; 52. Feed hole; 53. Drive motor; 54. Rotating shaft; 55. Spiral blade; 6. Heating component; 61. Frame; 62. Stirring rod; 63. Heating wire; 64. Discharge pipe; 65. Electric butterfly valve; 7. Water outlet pipe. DETAILED DESCRIPTION
[0015] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0016] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0017] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0018] In the embodiment, Figure 1-3A calcium carbonate powder separation device is provided, comprising a shell 1 with an opening on one side, a hopper 2 for conveying calcium carbonate raw material is provided on the top of the shell 1, a screen 3 located at the opening is provided on the inner side of the shell 1, and the screen 3 is located at the discharge end of the upper hopper 2, a control component 4 for driving the screen to vibrate continuously is provided on the shell 1, a screw conveying device 5 is provided at the end of the screen 3 away from the upper hopper 2, and a heating component 6 is provided at the discharge end of the screw conveying device 5, which is used to evaporate the residual aqueous solution in the calcium carbonate raw material, and the calcium carbonate raw material is conveyed into the shell 1 through the upper hopper 2. The design of the upper hopper 2 facilitates the continuous and stable supply of raw materials, ensuring the continuity of the production process. After the raw materials enter the shell 1, they fall on the screen 3, and the mesh size of the screen 3 is small, allowing only aqueous solutions to pass through. Therefore, the calcium carbonate raw materials can be preliminarily screened and most of the aqueous solutions can be separated. Driven by the control component 4, the screen 3 is continuously vibrated, and the vibration can cause the raw materials to continuously roll and jump on the screen 3, thereby achieving effective separation. The calcium carbonate raw materials that have been preliminarily separated are captured and conveyed by the screw conveyor 5. The screw conveyor 5 rotates to propel the calcium carbonate powder forward along its axial direction, thereby achieving continuous collection and transportation to the heating component 6. The heating component 6 evaporates the aqueous solution that may remain in the calcium carbonate powder, further improving the purity and quality of the calcium carbonate powder, and ensuring the stability and performance of the final product.
[0019] Reference Figure 1-3 , wherein the control assembly 4 includes an optical axis 41, one side surface of the screen 3 is rotatably connected to the optical axis 41 with one end penetrating and extending to the other side surface, both ends of the optical axis 41 are provided with a U-shaped clamp 42 fixedly mounted on the housing 1, one side surface of the screen 3 is fixedly mounted with a vibration motor 43, and an elastic connector 44 is provided between the other side surface and the housing 1;
[0020] Through the above-mentioned structural arrangement, the U-shaped clamp 42 provides a certain degree of freedom for the optical axis 41, ensuring the stability and reliability of the vibration of the screen 3. The vibration motor 43 is fixedly mounted on one side surface of the screen 3 and is the power source for driving the screen 3 to vibrate. When the vibration motor 43 is started, it will generate high-frequency vibrations, which are transmitted to the screen 3, causing the calcium carbonate raw material on the screen 3 to be subjected to periodic impact force, thereby realizing the separation of the aqueous solution.
[0021] Reference Figure 1-3 , wherein the elastic connecting member 44 includes a telescopic rod, the fixed end of the telescopic rod is hinged to the housing 1, and the telescopic end thereof is hinged to the screen 3, and a spring located outside the telescopic rod is provided between the housing 1 and the screen 3;
[0022] Through the above-mentioned structural setting, when the screen 3 is subjected to vibration, the telescopic rod will be telescoped and adjusted according to the direction and amplitude of the vibration. This adjustment effect enables the screen 3 to maintain a certain vibration frequency while avoiding direct collision with the shell 1 or generating excessive impact force. When the screen 3 is subjected to vibration impact, the spring will deform and absorb part of the vibration energy.
[0023] Reference Figure 1-3 The screw conveying device 5 includes a hollow tube 51 fixedly mounted on the housing 1, and a feed hole 52 for the calcium carbonate raw material to pass through is opened on the hollow tube 51. A driving motor 53 is fixedly mounted on the housing 1. The output end of the driving motor 53 is fixedly connected to a rotating shaft 54 having one end passing through and extending from the housing 1. The rotating shaft 54 is located inside the hollow tube 51, and a spiral blade 55 is welded on the rotating shaft 54.
[0024] Through the above-mentioned structural arrangement, when the drive motor 53 is started, its output end drives the rotating shaft 54 to start rotating and the spiral blades 55 to rotate. The thrust of the spiral blades on the calcium carbonate powder and the friction between the calcium carbonate powders are utilized to achieve continuous and stable transportation of the calcium carbonate raw material.
[0025] Reference Figure 1-3 The heating assembly 6 includes a frame 61 fixedly mounted on the housing 1, and the frame 61 is connected to the hollow tube 51 via a delivery pipe. A plurality of stirring rods 62 are welded to the rotating shaft 54 and are equidistantly distributed in an annular shape and all located in the frame 61. The frame 61 is provided with a plurality of heating wires 63 equidistantly arranged along the rotating shaft 54. The bottom of the frame 61 is connected to a discharge pipe 64, and an electric butterfly valve 65 is provided in the discharge pipe 64.
[0026] Through the above-mentioned structural arrangement, the calcium carbonate powder enters the frame 61 through the hollow tube 51, and then the multiple heating wires 63 start working to generate heat to heat the calcium carbonate powder. At the same time, the stirring rod 62 continuously stirs the calcium carbonate powder as the rotating shaft 54 rotates. Under the stirring action of the stirring rod 62, the calcium carbonate powder is fully mixed in the frame 61 while maintaining a fluid state, which is conducive to uniform heat transfer and uniform heating of the calcium carbonate powder. When the calcium carbonate powder reaches the required heating temperature or processing time, the electric butterfly valve 65 is controlled to open, and the calcium carbonate powder is discharged from the discharge pipe 64 and enters the next process.
[0027] Reference Figure 1-3 , wherein the shell 1 is connected to a water outlet pipe 7 located below the screen 3.
[0028] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A calcium carbonate powder separation device, characterized in that: The invention comprises a shell (1) with an opening at one side, a hopper (2) for conveying calcium carbonate raw materials is arranged on the top of the shell (1), a screen (3) located at the opening is arranged on the inner side of the shell (1), and the screen (3) is located at the discharge end of the hopper (2), a control component (4) for driving the screen to vibrate continuously is arranged on the shell (1), a screw conveying device (5) is arranged at the end of the screen (3) away from the hopper (2), and a heating component (6) is arranged at the discharge end of the screw conveying device (5), which is used to evaporate the residual aqueous solution in the calcium carbonate raw materials.
2. A calcium carbonate powder separation device according to claim 1, characterized in that: The control assembly (4) includes an optical axis (41), one side surface of the screen (3) is rotatably connected to the optical axis (41) with one end penetrating and extending to the other side surface, both ends of the optical axis (41) are provided with U-shaped clamps (42) fixedly mounted on the housing (1), a vibration motor (43) is fixedly mounted on one side surface of the screen (3), and an elastic connecting member (44) is provided between the other side surface and the housing (1).
3. A calcium carbonate powder separation device according to claim 2, characterized in that: The elastic connecting member (44) comprises a telescopic rod, the fixed end of the telescopic rod is hinged to the housing (1), and the telescopic end is hinged to the screen (3), and a spring is provided between the housing (1) and the screen (3) and is located outside the telescopic rod.
4. A calcium carbonate powder separation device according to claim 1, characterized in that: The screw conveying device (5) comprises a hollow tube (51) fixedly mounted on a housing (1), a feed hole (52) for the calcium carbonate raw material to pass through is provided on the hollow tube (51), a driving motor (53) is fixedly mounted on the housing (1), an output end of the driving motor (53) is fixedly connected to a rotating shaft (54) having one end penetrating and extending through the housing (1), and the rotating shaft (54) is located inside the hollow tube (51), and a spiral blade (55) is welded to the rotating shaft (54).
5. A calcium carbonate powder separation device according to claim 4, characterized in that: The heating assembly (6) includes a frame (61) fixedly mounted on the housing (1), and the frame (61) is connected to the hollow tube (51) through a delivery pipe. A plurality of stirring rods (62) are welded on the rotating shaft (54) and are distributed in an annular shape and are all located in the frame (61). The frame (61) is provided with a plurality of heating wires (63) equidistantly arranged along the rotating shaft (54). The bottom of the frame (61) is connected to a discharge pipe (64), and an electric butterfly valve (65) is provided in the discharge pipe (64).
6. A calcium carbonate powder separation device according to claim 1, characterized in that: The housing (1) is connected to a water outlet pipe (7) located below the screen (3).