Cleaning device for linear bearing machining

By designing a multi-level cleaning device suitable for linear bearings, the problem of poor cleaning effect of existing devices is solved, stable cleaning of bearings of different materials and sizes is achieved, and cleaning efficiency and product quality are improved.

CN223352393UActive Publication Date: 2025-09-19浙江威尔轴承工业有限公司
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Patent Information

Application Number
CN202423148146.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-09-19
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing cleaning devices for linear bearing processing are not effective during the cleaning process, especially for bearings made of special materials or with high requirements and small gaps. The cleaning process may cause the bearings to move and be damaged, and the cleaning process cannot adapt to bearings of different sizes.

Method used

A cleaning device is designed, which includes a frame, a feeding and discharging mechanism, a brushing assembly and a spraying mechanism. It is equipped with a transmission assembly and a clamping assembly, which can stably clamp bearings of different shapes and sizes, and achieve multi-level cleaning through brushing and spraying assemblies. The cleaning wastewater is collected in combination with a wastewater tank.

Benefits of technology

It improves the cleaning effect, ensures bearing stability, enhances cleaning efficiency and product quality, reduces environmental pollution, and adapts to the needs of bearings of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

A cleaning device for linear bearing machining comprises a rack and a feeding and discharging mechanism located on the inner side of the rack, a brushing assembly is arranged in the middle of the upper surface of the rack, a spraying and washing mechanism is arranged on the inner side of the rack, a waste water tank is arranged below the feeding and discharging mechanism, and a water outlet is formed in the bottom of the front side of the rack. The feeding and discharging mechanism comprises a conveying frame, a conveying assembly is arranged on the conveying frame, a motor is arranged at the right end of the conveying frame, a fixing block is arranged on the conveying assembly, and a clamping assembly is fixedly connected to the fixing block and can adapt to linear bearings of different shapes and sizes; the linear bearing cleaning device has the advantages that the clamping effect on the linear bearing is better, the linear bearing cannot shake or move in the cleaning process, the stability of the bearing in the cleaning process is improved, the cleaning effect of the cleaning device on the linear bearing is effectively improved, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of linear bearing processing, in particular to a cleaning device used for linear bearing processing. Background Art

[0002] Linear bearings, also known as linear guides or linear rails, are bearings that perform reciprocating motion in a straight line. Their main features include high precision, high rigidity, and low friction resistance. During the processing of linear bearings, the cleaning process is to remove impurities such as metal chips, residues, and coolant generated during the processing process to ensure the cleanliness and precision of the bearing surface. The cleaning process is crucial to ensuring the quality and performance of the bearings. Clean bearings can ensure their smooth operation, reduce friction resistance, and improve the operating efficiency and precision of the equipment. At the same time, clean bearings can also extend their service life and reduce the possibility of failure. Existing cleaning devices used for linear bearing processing have a relatively simple cleaning method during the cleaning process. They may not achieve the ideal cleaning effect for bearings made of special materials or with high requirements, as well as for small gaps and difficult-to-remove stains. The linear bearings may move and be damaged during the cleaning process, and they cannot adapt to linear bearings of different sizes. Summary of the Invention

[0003] In order to solve the above problems, the utility model provides a cleaning device for linear bearing processing:

[0004] A cleaning device for linear bearing processing comprises a frame and a feed and discharge mechanism located on the inner side of the frame, a brush assembly is provided in the middle of the upper surface of the frame, a spray cleaning mechanism is provided on the inner side of the frame, a waste water tank is provided below the feed and discharge mechanism, a drain outlet is provided at the bottom front side of the frame, a drain threaded pipe and a drain nut are provided at the drain outlet, the feed and discharge mechanism comprises a transmission frame, a transmission assembly is provided on the transmission frame, a motor is provided at the right end of the transmission frame, a fixed block is provided on the transmission assembly, a clamping assembly is fixedly connected to the fixed block, which can adapt to linear bearings of different shapes and sizes, has a better clamping effect on the linear bearings, and the linear bearings will not shake or displace during the cleaning process, thereby improving the stability of the bearings during the cleaning process, effectively improving the cleaning effect of the cleaning device on the linear bearings, and improving production efficiency and product quality.

[0005] Preferably, the transmission component includes a rotating shaft, a punched mesh belt is provided on the rotating shaft, and the motor drives the terminal rotating shaft to rotate, thereby improving the working efficiency of the cleaning device.

[0006] Preferably, the clamping assembly includes a base plate, the base plate is fixedly connected to the fixed block, the base plate is connected to the clamping block, and a sliding groove and a tension spring are provided in the base plate, so that the clamping is more stable.

[0007] Preferably, the clamping block includes a clamping plate, a rubber layer is provided on the inner side of the clamping plate, a sliding block is provided at the bottom of the clamping plate, the sliding block corresponds to the slide groove, one end of the tension spring is fixedly connected to the bottom plate, and the other end of the tension spring is fixedly connected to the clamping plate to achieve stable clamping and flexible adjustment.

[0008] Preferably, the brushing assembly includes a hydraulic cylinder, which is located in the middle of the top surface of the frame. The lower end of the hydraulic cylinder is fixedly connected to a push rod, and the lower end of the push rod is fixedly connected to a connecting plate. A rotating motor is provided under the connecting plate, and a rotating shaft is provided at the lower end of the rotating motor. A brush cylinder is provided on the rotating shaft to achieve efficient and flexible brushing action and improve cleaning efficiency and quality.

[0009] Preferably, the spraying mechanism includes a spraying box, which is fixedly connected to the front side of the frame. A water inlet is provided on the top surface of the spraying box, and a water inlet threaded pipe and a water inlet nut are provided at the water inlet. A spraying assembly is provided on the inside of the frame, and a water pipe is provided at the lower right end of the spraying box. One end of the water pipe is connected to the spraying box, and the other end of the water pipe is connected to the spraying assembly, which has a better cleaning effect.

[0010] Preferably, the spray assembly includes a fixing plate, which is fixedly connected to the inner side of the frame, a triangular connecting plate is provided at the bottom of the fixing plate, a threaded column and a nut are provided at the fixing plate, the fixing plate and the triangular connecting plate are fixedly connected by the threaded column and the nut, an air pump is provided on the top of the fixing plate, an air pipe is provided under the air pump, a nozzle is provided on the triangular connecting plate, one end of the air pipe is connected to the bottom of the air pump, and the other end of the air pipe is connected to the nozzle, which effectively improves the overall spray effect.

[0011] The beneficial effects of the utility model are:

[0012] 1. The brush assembly effectively cleans linear bearings initially, removing surface impurities and dirt. Located in the middle of the upper surface of the machine frame, the brush assembly thoroughly cleans the bearings, ensuring the quality of subsequent processing. The spray mechanism further enhances the cleaning process. The spray mechanism delivers high-pressure water jets for a deep clean of the bearings, removing even difficult-to-remove stains.

[0013] 2. Through the design of the wastewater tank, the wastewater generated during the cleaning process will be collected in the wastewater tank to avoid pollution to the environment. The capacity of the wastewater tank is large enough to accommodate the wastewater generated by multiple cleanings, reducing the trouble of frequent cleaning and replacement of wastewater. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2It is a right side view of the utility model;

[0016] Figure 3 This is a structural diagram of the feeding and discharging mechanism of the utility model;

[0017] Figure 4 This is a cross-sectional view of the feeding and discharging mechanism of the utility model;

[0018] Figure 5 This is a schematic structural diagram of the clamping assembly of the utility model;

[0019] Figure 6 This is a schematic structural diagram of the brushing assembly of the utility model;

[0020] Figure 7 This is a schematic structural diagram of the spray cleaning mechanism of the utility model;

[0021] Figure 8 This is a schematic structural diagram of the spray cleaning component of the present invention.

[0022] Reference numerals: 1, frame; 2, feeding and discharging mechanism; 201, transmission assembly; 211, rotating shaft; 212, motor; 213, punching mesh belt; 202, fixing block; 203, clamping assembly; 231, bottom plate; 232, clamping block; 2321, clamping plate; 2322, rubber layer; 2323, sliding block; 2324, chute; 2325, tension spring; 204, transmission frame; 3, brush assembly; 301, hydraulic cylinder; 302, push rod; 303, connecting plate; 304 , rotating motor; 305, rotating shaft; 306, washing cylinder; 4, spraying mechanism; 401, spraying box; 411, water inlet; 412, water inlet threaded pipe; 413, water inlet nut; 402, water pipe; 403, spraying assembly; 431, fixing plate; 432, triangular connecting plate; 433, threaded column; 434, nut; 435, air pump; 436, air pipe; 437, nozzle; 5, waste water tank; 501, drain outlet; 502, drain threaded pipe; 503, drain nut. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-8 The utility model is further described.

[0024] like Figure 1-2As shown in: This embodiment is a cleaning device for linear bearing processing, comprising a frame 1 and a feed and discharge mechanism 2 located on the inner side of the frame 1, a brushing assembly 3 is provided in the middle of the upper surface of the frame 1, a spraying mechanism 4 is provided on the inner side of the frame 1, a waste water tank 5 is provided below the feed and discharge mechanism 2, a drain outlet 501 is provided at the bottom front side of the frame 1, a drain threaded pipe 502 and a drain nut 503 are provided at the drain outlet 501, the feed and discharge mechanism 2 comprises a transmission frame 204, a transmission assembly 201 is provided on the transmission frame 204, the transmission assembly 201 comprises a rotating shaft 211, a punching mesh belt 213 is provided on the rotating shaft 211, the motor 212 drives the end rotating shaft 211 to rotate, a motor 212 is provided at the right end of the transmission frame 204, a fixed block 202 is provided on the transmission assembly 201, and a clamping assembly 203 is fixedly connected to the fixed block 202.

[0025] like Figure 3-5 As shown: the clamping assembly 203 includes a base plate 231, which is fixedly connected to the fixed block 202, and the base plate 231 is connected to the clamping block 232, and a slide groove 2324 and a tension spring 2325 are provided in the base plate 231, and the clamping block 232 includes a clamping plate 2321, and a rubber layer 2322 is provided on the inner side of the clamping plate 2321, and a sliding block 2323 is provided at the bottom of the clamping plate 2321, and the sliding block 2323 corresponds to the slide groove 2324, and one end of the tension spring 2325 is fixedly connected to the base plate 231, and the other end of the tension spring 2325 is fixedly connected to the clamping plate 2321.

[0026] like Figure 6 As shown: the brushing assembly 3 includes a hydraulic cylinder 301, which is located in the middle of the top surface of the frame 1. The lower end of the hydraulic cylinder 301 is fixedly connected to a push rod 302, and the lower end of the push rod 302 is fixedly connected to a connecting plate 303. A rotating motor 304 is provided under the connecting plate 303, and a rotating shaft 305 is provided at the lower end of the rotating motor 304. A washing cylinder 306 is provided on the rotating shaft 305.

[0027] like Figure 7-8As shown: the spray mechanism 4 includes a spray box 401, the spray box 401 is fixedly connected to the front side of the frame 1, the top surface of the spray box 401 is provided with a water inlet 411, the water inlet 411 is provided with a water inlet threaded pipe 412 and a water inlet nut 413, the inside of the frame 1 is provided with a spray assembly 403, the lower right end of the spray box 401 is provided with a water pipe 402, one end of the water pipe 402 is connected to the spray box 401, and the other end of the water pipe 402 is connected to the spray assembly 403, the spray assembly 403 includes a fixing plate 431, the fixing The plate 431 is fixedly connected to the inner side of the frame 1, and a triangular connecting plate 432 is provided at the bottom of the fixing plate 431. A threaded column 433 and a nut 434 are provided at the fixing plate 431. The fixing plate 431 and the triangular connecting plate 432 are fixedly connected by the threaded column 433 and the nut 434. An air pump 435 is provided at the top of the fixing plate 431, and an air pipe 436 is provided below the air pump 435. A nozzle 437 is provided on the triangular connecting plate 432. One end of the air pipe 436 is connected to the bottom of the air pump 435, and the other end of the air pipe 436 is connected to the nozzle 437.

[0028] When the utility model is used: unscrew the water inlet nut 413 on the spray box 401, pour the cleaning agent from the water inlet 411, then tighten the water inlet nut 413, pull the clamping plate 2321 to put the linear bearing into the clamping block 232, start the motor 212 on the feeding and discharging mechanism 2, the transmission component 201 starts to run, the fixed block 202 transmits the linear bearing to the bottom of the brush component 3, the hydraulic cylinder 301 starts, pushes the push rod 302, the push rod 302 pushes the connecting plate 303, pushes the brush cylinder 306 on the rotating shaft to the inner ring of the linear bearing, and then starts the rotating motor 304, and the rotating motor 30 The rotating shaft 305 drives the washing cylinder 306 to rotate, and the washing cylinder 306 washes the linear bearing. At the same time, the spray cleaning mechanism 4 starts working, and the air pump 435 is started. The pressure generated by the air pump 435 is transmitted to the nozzle 437 through the air pipe 436. The cleaning agent is transmitted to the nozzle 437 through the water pipe 402. The operation of the air pump 435 allows the cleaning agent to be passed through the nozzle 437 to clean the linear bearing. The cleaned linear bearing is transmitted to the other end through the transmission component 201. The waste water will flow from the punching mesh belt 213 into the waste water tank 5. When drainage is required, the drainage nut 503 can be opened to drain the water.

[0029] Obviously, the above embodiments of the present invention are merely examples for the purpose of illustrating the present invention and are not intended to limit the implementation methods of the present invention. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to provide an exhaustive list of implementation methods. However, any obvious variations or modifications arising from the essence of the present invention remain within the scope of protection of the present invention.

Claims

1. A cleaning device for linear bearing processing, comprising a frame (1) and a feeding and discharging mechanism (2) located inside the frame (1), characterized in that: A brushing assembly (3) is provided in the middle of the upper surface of the frame (1), a spraying mechanism (4) is provided on the inner side of the frame (1), a waste water tank (5) is provided below the feeding and discharging mechanism (2), a drain outlet (501) is provided at the bottom of the front side of the frame (1), a drain threaded pipe (502) and a drain nut (503) are provided at the drain outlet (501), the feeding and discharging mechanism (2) comprises a transmission frame (204), a transmission assembly (201) is provided on the transmission frame (204), a motor (212) is provided at the right end of the transmission frame (204), a fixing block (202) is provided on the transmission assembly (201), and a clamping assembly (203) is fixedly connected to the fixing block (202).

2. A cleaning device for linear bearing processing according to claim 1, characterized in that: The transmission component (201) comprises a rotating shaft (211), a punching mesh belt (213) is provided on the rotating shaft (211), and the motor (212) drives the terminal rotating shaft (211) to rotate.

3. The cleaning device for linear bearing processing according to claim 1, characterized in that: The clamping assembly (203) comprises a base plate (231), the base plate (231) being fixedly connected to the fixed block (202), the base plate (231) being connected to the clamping block (232), and a sliding groove (2324) and a tension spring (2325) being provided in the base plate (231).

4. The cleaning device for linear bearing processing according to claim 3, characterized in that: The clamping block (232) includes a clamping plate (2321), a rubber layer (2322) is provided on the inner side of the clamping plate (2321), a sliding block (2323) is provided at the bottom of the clamping plate (2321), the sliding block (2323) corresponds to the slide groove (2324), one end of the tension spring (2325) is fixedly connected to the bottom plate (231), and the other end of the tension spring (2325) is fixedly connected to the clamping plate (2321).

5. The cleaning device for linear bearing processing according to claim 1, characterized in that: The scrubbing assembly (3) comprises a hydraulic cylinder (301), the hydraulic cylinder (301) being located in the middle of the top surface of the frame (1), the lower end of the hydraulic cylinder (301) being fixedly connected to a push rod (302), the lower end of the push rod (302) being fixedly connected to a connecting plate (303), a rotating motor (304) being provided below the connecting plate (303), a rotating shaft (305) being provided at the lower end of the rotating motor (304), and a scrubbing cylinder (306) being provided on the rotating shaft (305).

6. The cleaning device for linear bearing processing according to claim 1, characterized in that: The spraying mechanism (4) comprises a spraying box (401), the spraying box (401) being fixedly connected to the front side of the frame (1), a water inlet (411) being provided on the top surface of the spraying box (401), a water inlet threaded pipe (412) and a water inlet nut (413) being provided at the water inlet (411), a spraying assembly (403) being provided on the inner side of the frame (1), a water delivery pipe (402) being provided at the lower right end of the spraying box (401), one end of the water delivery pipe (402) being connected to the spraying box (401), and the other end of the water delivery pipe (402) being connected to the spraying assembly (403).

7. The cleaning device for linear bearing processing according to claim 6, characterized in that: The spray cleaning assembly (403) includes a fixing plate (431), the fixing plate (431) is fixedly connected to the inner side of the frame (1), a triangular connecting plate (432) is provided at the bottom of the fixing plate (431), a threaded column (433) and a nut (434) are provided at the fixing plate (431), the fixing plate (431) and the triangular connecting plate (432) are fixedly connected via the threaded column (433) and the nut (434), an air pump (435) is provided at the top of the fixing plate (431), an air pipe (436) is provided below the air pump (435), a nozzle (437) is provided on the triangular connecting plate (432), one end of the air pipe (436) is connected to the bottom of the air pump (435), and the other end of the air pipe (436) is connected to the nozzle (437).