Scrap iron removing device for BOPA film production

By designing a BOPA film production device that combines bidirectional threaded rods and magnetic plates, the problem of iron chips adsorption on both sides of the film is solved, efficient and automated iron chip cleaning is achieved, and the practicality of the device is improved.

CN223352444UActive Publication Date: 2025-09-19HENAN PINGMEI SHENMA NYLON MATERIAL (SUIPING) CO LTD
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Patent Information

Application Number
CN202422482940.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

During the existing BOPA film production process, iron filings are easily adsorbed on both sides of the film, resulting in low chip removal efficiency and the need for manual cleaning, which is time-consuming and labor-intensive, reducing the practicality of the device.

Method used

A device for removing iron chips from BOPA film production was designed. The device uses a bidirectional threaded rod and a magnetic plate to remove chips from both sides of the film simultaneously. The electric telescopic column and scraper automatically collect the iron chips, simplifying the cleaning process.

Benefits of technology

It achieves efficient chip removal on both sides of the film at the same time and automatically cleans iron chips, which improves chip removal efficiency, reduces manual intervention, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of BOPA (Biaxially Oriented Polyamide) film production, and provides a scrap iron removing device for BOPA film production, which comprises a bottom plate, the two vertical plates are fixedly connected to the two sides of the edge of the top of the bottom plate, and square grooves are formed in the inner sides of the two vertical plates. When the BOPA film winding device is used, firstly, the whole bottom plate is connected to an outlet of a film traction mechanism through a plurality of fixing plates and bolts, then a BOPA film is gradually pulled out through the traction mechanism so that the BOPA film can be located between the two magnetic plates, then a worker manually rotates a rotary knob, the rotary knob drives a two-way threaded rod to rotate forwards while rotating, and the BOPA film is wound on the two magnetic plates. And along with continuous forward rotation of the two-way threaded rod, the two sliding blocks on the outer surface of the two-way threaded rod gradually drive the two magnetic plates to move towards the two faces of the BOPA film at the beginning, and by rotating a rotary knob, scrap removal operation can be conveniently conducted on the two faces of the BOPA film at the same time, and the scrap iron removal efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of BOPA film production, in particular to a device for eliminating iron scraps in BOPA film production. Background Art

[0002] BOPA is the English abbreviation of biaxially oriented nylon film. Biaxially oriented nylon film is an important material for producing various composite packaging materials, becoming the third largest packaging material after BOPP and BOPET films.

[0003] In the prior art, such as the Chinese patent number: CN220804767U, a BOPA film production iron chip elimination device is provided, which prevents the magnetic rod from being damaged by setting a stainless steel tube, and the iron chips adsorbed on the surface of the stainless steel tube are scraped and cleaned by the internal annular scraper of the movable cleaning ring, thereby ensuring the cleanliness of the stainless steel tube surface, eliminating the need for manual cleaning, and improving ease of use; it includes a main body bracket, an iron removal mechanism and a cleaning mechanism, the iron removal mechanism is fixedly mounted on the main body bracket, and the cleaning mechanism is fixedly mounted on the main body bracket; the iron removal mechanism includes a fixed support, a driving chuck, a movable support, an auxiliary chuck, a magnetic rod and a stainless steel tube, the fixed support is fixedly mounted on the main body bracket, the driving chuck is rotatably mounted on the fixed support, the movable support is mounted on the main body bracket, the auxiliary chuck is rotatably mounted on the movable support, the two ends of the magnetic rod are clamped by the driving chuck and the auxiliary chuck respectively, and the outer end of the magnetic rod is covered with a stainless steel tube.

[0004] Although the above scheme has the above advantages, the disadvantage of the above scheme is that traditional BOPA film will cause mechanical equipment to generate some iron filings during production and processing. As the BOPA film continues to be processed, iron filings will be adsorbed on both sides of the BOPA film due to static electricity. It is impossible to remove the filings on both sides at the same time, which reduces the efficiency of iron filing removal. It is also inconvenient to clean the iron filings adsorbed on the surface of the magnetic plate, and manual cleaning is required, which is very troublesome, time-consuming and labor-intensive, reducing the practicality of the iron filing elimination device for BOPA film production. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that traditional BOPA film will cause mechanical equipment to generate some iron chips during production and processing. As the BOPA film is continuously processed, iron chips will be adsorbed on both sides of the BOPA film due to static electricity, and it is impossible to perform chip removal operations on both sides at the same time, which reduces the efficiency of iron chip removal. It is also inconvenient to clean the iron chips adsorbed on the surface of the magnetic plate, and manual cleaning is required, which is very troublesome, time-consuming and labor-intensive, thereby reducing the practicality of the iron chip elimination device for BOPA film production.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a BOPA film production iron chip elimination device: the device comprises:

[0007] base plate;

[0008] Two vertical plates are fixedly connected to both sides of the top edge of the bottom plate, and the inner sides of the two vertical plates are provided with square grooves;

[0009] A bidirectional threaded rod is movably connected to both sides of the inner wall of one of the square grooves, and the outer surface of the bidirectional threaded rod is threadedly connected to two sliders 1;

[0010] Two magnetic plates are fixedly connected to one side of the outer surface of the two sliders, and one side of the outer surface of the two magnetic plates is fixedly connected to the slider;

[0011] The limiting columns are fixedly connected to both sides of the inner wall of the other square groove.

[0012] As a preferred embodiment, the interiors of the two sliders are movably mounted on the outer surface of the limit column, two fixing plates are fixedly connected to both sides of the outer surface of the base plate, and a knob is fixedly connected to one end of the bidirectional threaded rod.

[0013] The technical effect of adopting the above further solution is: by manually turning the knob, the bidirectional threaded rod is driven to rotate forwardly while the knob is turned.

[0014] As a preferred embodiment, two threaded holes are provided on the top of each of the plurality of fixing plates.

[0015] The technical effect of adopting the above further solution is: the bottom plate as a whole is connected to the outlet of the film traction mechanism through multiple fixing plates and bolts.

[0016] As a preferred embodiment, one side of the outer surface of the two magnetic plates is fixedly connected to a connecting plate, and one side of the outer surface of the connecting plate is fixedly installed with an electric telescopic column.

[0017] The technical effect of adopting the above further solution is: using the controller to start the two electric telescopic columns, the push rods of the electric telescopic columns gradually push the scraper to move horizontally on the magnetic surface of the magnetic plate.

[0018] As a preferred embodiment, a scraper is fixedly connected to the output end of the electric telescopic column.

[0019] The technical effect of adopting the above further solution is: the iron filings on the magnetic surface are scraped to the tail end of the magnetic plate by the scraper.

[0020] As a preferred embodiment, the other sides of the outer surfaces of the two magnetic plates are fixedly connected with fixing blocks.

[0021] The technical effect of adopting the above further solution is: using the fixed block to increase the space utilization of the device.

[0022] As a preferred embodiment, an impurity collection box is clamped on the bottom of the fixed block.

[0023] The technical effect of adopting the above further solution is that since the impurity collection box body is clamped to the bottom of the fixed block, the staff can remove the two impurity collection boxes containing iron filings as needed.

[0024] As a preferred embodiment, the two magnetic plates are square flat plates.

[0025] The technical effect of adopting the above further solution is: using the magnetic plate to facilitate the adsorption of iron filings.

[0026] Compared with the prior art, the advantages and positive effects of the present invention are:

[0027] When the utility model is in use, the bottom plate is first connected as a whole to the outlet of the film traction mechanism through multiple fixing plates and bolts, and then the traction mechanism is used to gradually pull out the BOPA film so that the BOPA film is located between the two magnetic plates. Then the staff manually turns the knob, and the rotation of the knob drives the bidirectional threaded rod to rotate forward. As the bidirectional threaded rod continues to rotate forward, the two sliders located on the outer surface of the bidirectional threaded rod gradually drive the two magnetic plates to move toward the two sides of the BOPA film. By turning the knob, the positions of the two magnetic plates are adjusted to fully absorb the iron chips on both sides of the BOPA film, and as the traction mechanism continues to pull, the iron chips on both sides of the BOPA film are completely cleaned off, thereby facilitating the chip removal operation on both sides at the same time, thereby improving the efficiency of iron chip removal.

[0028] According to the utility model, after the chip removal operation is completed, the staff reverses the knob to move the two magnetic plates apart, then turns on the external power of the two electric telescopic columns, and uses the controller to start the two electric telescopic columns. The push rods of the electric telescopic columns gradually push the scraper to move horizontally on the magnetic surface of the magnetic plate, scraping the iron chips on its magnetic surface to the tail end of the magnetic plate, so that the iron chips fall into the impurity collection box. Since the impurity collection box is clamped on the bottom of the fixed block, the staff can remove the two impurity collection boxes containing iron chips as needed, and then pour out the iron chips, thereby facilitating the cleaning of the iron chips adsorbed on the surface of the magnetic plate without manual cleaning, which is very simple, saves time and effort, and improves the practicality of the iron chip elimination device for BOPA film production. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the main structure of a BOPA film production iron chip elimination device provided by the utility model;

[0030] Figure 2This is a side structural diagram of a BOPA film production iron chip elimination device provided by the utility model;

[0031] Figure 3 This is a schematic diagram of the internal structure of a BOPA film production iron chip elimination device provided by the utility model;

[0032] Figure 4 The utility model provides a schematic diagram of the structure of a BOPA film production iron chip elimination device in a bottom view.

[0033] Legend:

[0034] 1. Bottom plate; 101. Fixed plate; 102. Threaded hole; 103. Vertical plate; 104. Magnetic plate; 105. Knob; 106. Square slot; 107. Bidirectional threaded rod; 108. Slider 1; 109. Limiting column; 110. Slider 2; 2. Fixed block; 201. Impurity collection box; 202. Connecting plate; 203. Electric telescopic column; 204. Scraper. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0036] Example 1, please refer to Figure 1-Figure 4 The utility model provides a technical solution: a BOPA film production iron chip elimination device, comprising a base plate 1; two vertical plates 103, fixedly connected to both sides of the top edge of the base plate 1, and the inner sides of the two vertical plates 103 are each provided with a square groove 106; a bidirectional threaded rod 107, movably connected to both sides of the inner wall of one of the square grooves 106, and the outer surface of the bidirectional threaded rod 107 is threadedly connected to two sliders 108; two magnetic plates 104, fixedly connected to one side of the outer surface of the two sliders 108, and one side of the outer surface of the two magnetic plates 104 is fixedly connected to a slider 2 110; a limiting column 109, fixedly connected to both sides of the inner wall of the other square groove 106, the interiors of the two sliders 2 110 are movably sleeved on the outer surface of the limiting column 109, two fixing plates 101 are fixedly connected to both sides of the outer surface of the base plate 1, one end of the bidirectional threaded rod 107 is fixedly connected to a knob 105, and two threaded holes 102 are provided on the top of the plurality of fixing plates 101.

[0037] In this embodiment, when in use, the bottom plate 1 is first connected as a whole to the outlet of the film traction mechanism through multiple fixing plates 101 and bolts, and then the traction mechanism is used to gradually pull out the BOPA film so that the BOPA film is located between the two magnetic plates 104. Then the staff manually turns the knob 105, and the rotation of the knob 105 drives the bidirectional threaded rod 107 to rotate forward. As the bidirectional threaded rod 107 continues to rotate forward, the two sliders 108 located on the outer surface of the bidirectional threaded rod 107 begin to gradually drive the two magnetic plates 104 to move toward the two sides of the BOPA film. By turning the knob 105, the positions of the two magnetic plates 104 are adjusted so that they can fully absorb the iron filings on both sides of the BOPA film, and as the traction mechanism continues to pull, the iron filings on both sides of the BOPA film are completely cleaned off, thereby facilitating the simultaneous chip removal operation on both sides and improving the efficiency of iron chip removal.

[0038] Example 2, as Figure 1-Figure 4 As shown, one side of the outer surface of the two magnetic plates 104 is fixedly connected to a connecting plate 202, one side of the outer surface of the connecting plate 202 is fixedly installed with an electric telescopic column 203, the output end of the electric telescopic column 203 is fixedly connected to a scraper 204, and the other side of the outer surface of the two magnetic plates 104 is fixedly connected to a fixed block 2, the bottom of the fixed block 2 is clamped with an impurity collection box body 201, and the two magnetic plates 104 are square flat plates.

[0039] In this embodiment, after the chip removal operation is completed, the staff reverses the knob 105 to move the two magnetic plates 104 apart, then turns on the external power supply of the two electric telescopic columns 203, and uses the controller to start the two electric telescopic columns 203. The push rods of the electric telescopic columns 203 gradually push the scraper 204 to move horizontally on the magnetic surface of the magnetic plate 104, scraping the iron chips on its magnetic surface to the tail end of the magnetic plate 104, so that the iron chips fall into the impurity collection box 201. Since the impurity collection box 201 is clamped on the bottom of the fixed block 2, the staff can remove the two impurity collection boxes 201 containing iron chips as needed, and then pour out the iron chips, thereby facilitating the cleaning of the iron chips adsorbed on the surface of the magnetic plate without manual cleaning. It is very simple, saves time and effort, and improves the practicality of the iron chip elimination device for BOPA film production.

[0040] Working principle: When in use, first connect the bottom plate 1 as a whole to the outlet of the film traction mechanism through multiple fixing plates 101 and bolts, and then use the traction mechanism to gradually pull out the BOPA film so that the BOPA film is located between the two magnetic plates 104. Then the staff manually turns the knob 105. When the knob 105 rotates, it drives the bidirectional threaded rod 107 to rotate forward. As the bidirectional threaded rod 107 continues to rotate forward, the two sliders 108 located on the outer surface of the bidirectional threaded rod 107 begin to gradually drive the two magnetic plates 104 to move toward the two sides of the BOPA film. By turning the knob 105, the position of the two magnetic plates 104 is adjusted to fully absorb the iron filings on both sides of the BOPA film, and as the traction mechanism continues to pull, the iron filings on both sides of the BOPA film are completely cleaned off, thereby facilitating the simultaneous chip removal on both sides. The operation improves the efficiency of iron chip removal, and after the chip removal operation is completed, the staff reverses the knob 105 to move the two magnetic plates 104 apart, then turns on the external power of the two electric telescopic columns 203, and uses the controller to start the two electric telescopic columns 203. The push rods of the electric telescopic columns 203 gradually push the scraper 204 to move horizontally on the magnetic surface of the magnetic plate 104, scraping the iron chips on its magnetic surface to the tail end of the magnetic plate 104, so that the iron chips fall into the impurity collection box 201. Since the impurity collection box 201 is clamped on the bottom of the fixed block 2, the staff can remove the two impurity collection boxes 201 containing iron chips as needed, and then pour out the iron chips, so as to facilitate the cleaning of the iron chips adsorbed on the surface of the magnetic plate, without the need for manual cleaning, which is very simple, saves time and effort, and improves the practicality of the iron chip elimination device for BOPA film production.

[0041] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A BOPA film production iron scrap elimination device, characterized in that: The device includes: Bottom plate (1); Two vertical plates (103) are fixedly connected to both sides of the top edge of the bottom plate (1), and the inner sides of the two vertical plates (103) are each provided with a square groove (106); A bidirectional threaded rod (107) is movably connected to both sides of the inner wall of one of the square grooves (106), and the outer surface of the bidirectional threaded rod (107) is threadedly connected to two sliders (108); Two magnetic plates (104) are fixedly connected to one side of the outer surface of the two sliders (108), and one side of the outer surface of the two magnetic plates (104) is fixedly connected to the slider (110); The limiting columns (109) are fixedly connected to both sides of the inner wall of the other square groove (106).

2. The iron scrap elimination device for BOPA film production according to claim 1, characterized in that: The interiors of the two sliders (110) are movably sleeved on the outer surface of the limit column (109), two fixing plates (101) are fixedly connected to both sides of the outer surface of the base plate (1), and one end of the bidirectional threaded rod (107) is fixedly connected to a knob (105).

3. The iron scrap elimination device for BOPA film production according to claim 2, characterized in that: Two threaded holes (102) are provided on the tops of the plurality of fixing plates (101).

4. The iron scrap elimination device for BOPA film production according to claim 1, characterized in that: One side of the outer surface of each of the two magnetic plates (104) is fixedly connected to a connecting plate (202), and one side of the outer surface of the connecting plate (202) is fixedly mounted with an electric telescopic column (203).

5. The iron scrap elimination device for BOPA film production according to claim 4, characterized in that: The output end of the electric telescopic column (203) is fixedly connected to a scraper (204).

6. The iron scrap elimination device for BOPA film production according to claim 1, characterized in that: The other sides of the outer surfaces of the two magnetic plates (104) are both fixedly connected with a fixing block (2).

7. The iron scrap elimination device for BOPA film production according to claim 6, characterized in that: The bottom of the fixed block (2) is clamped with an impurity collection box (201).

8. The iron scrap elimination device for BOPA film production according to claim 1, characterized in that: The two magnetic plates (104) are square flat plates.

Citation Information

Patent Citations

  • Scrap iron removing device for BOPA film production

    CN220804767U