Equipment for manufacturing orderly-arranged diamond tools
The design of the recovery component and the positioning component solves the problem of coolant mixing with metal scraps, realizes the recycling of coolant and the clamping of multi-size templates, reduces production costs and improves the versatility and drilling efficiency of the equipment.
Patent Information
- Application Number
- CN202422535187.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the prior art, the coolant is mixed with metal scraps and is difficult to separate, which makes it difficult to recycle the coolant and increases production costs. At the same time, it is difficult to fix metal templates of different sizes, which limits the scope of use.
A device consisting of a recovery component and a positioning component was designed. The recovery component separates coolant and metal debris through a recovery bin, a collection frame and a filter. The positioning component uses a servo motor to drive a bidirectional screw rod to achieve multi-size template clamping, and combines an oil pump and a corrugated injection pipe to achieve coolant recycling and lubrication.
The cooling liquid can be recycled, production costs can be reduced, and metal templates of different sizes can be flexibly clamped, thereby improving the versatility and drilling efficiency of the equipment.
Smart Images

Figure CN223352994U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond tool processing, in particular to equipment for manufacturing orderly arranged diamond tools. Background Art
[0002] In diamond tools, such as diamond saw blades and grinding wheels, the orderly arrangement of abrasive grains can make the distribution of cutting edges or grinding edges more reasonable. Compared with random arrangement, the orderly arranged diamond abrasive grains can form more regular cutting trajectories and grinding paths, reduce energy loss, and increase material removal rate, thereby greatly improving the efficiency of cutting and grinding. The hole template is a tool used to achieve orderly arrangement of diamonds.
[0003] When manufacturing hole templates, regularly arranged holes need to be processed on the templates. During the drilling process of the metal template, the friction between the drill bit and the metal template will generate a lot of heat, so it is necessary to spray coolant on the drill bit surface during drilling. However, the coolant will mix with the metal waste, making it inconvenient to recycle the coolant, thereby increasing production costs. At the same time, it is inconvenient to clamp and fix metal templates of different sizes, resulting in the problem of usage limitations.
[0004] To this end, an apparatus for producing orderly arranged diamond tools is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an equipment for making orderly arranged diamond tools, which can solve the problem that the existing coolant mixes with metal waste, making it inconvenient to recycle the coolant, thereby increasing production costs, and it is inconvenient to clamp and fix metal templates of different sizes, resulting in usage limitations.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an apparatus for producing orderly arranged diamond tools, comprising a base, a recovery assembly being provided on the top of the base, a processing frame being fixedly connected to the top of the inner wall of the processing frame, a cylinder device being fixedly connected to the top of the inner wall of the processing frame, a drive box being fixedly connected to the telescopic end of the cylinder device, a connecting rod being fixedly connected to the output end of the drive box, a drill bit being fixedly connected to the bottom of the connecting rod, a square hole being provided at the bottom of the inner wall of the processing frame, a positioning assembly being provided inside the square hole, the positioning assembly comprising a positioning plate;
[0007] The recovery assembly includes a recovery bin, a collection frame, a filter, an oil pump and a corrugated injection pipe. The recovery bin is fixedly connected to the top of the base, the collection frame is movably connected to the top inside the recovery bin, the filter is fixedly connected to the inside of the collection frame, the oil pump is fixedly connected to the left side of the recovery bin and the oil inlet end of the oil pump is fixedly connected to the recovery bin, one end of the corrugated injection pipe is fixedly connected to the oil outlet end of the oil pump, and the other end passes through the processing frame and is arranged on the outside of the drill bit.
[0008] Preferably, the front and rear sides of the inner wall of the square hole are provided with mounting grooves, the interior of the front mounting groove is fixedly connected to a guide rod, and the interior of the rear mounting groove is rotatably connected to a bidirectional screw rod.
[0009] Preferably, both sides of the bidirectional screw rod surface are threadedly connected with moving blocks, the surface of the guide rod is slidably connected with a guide block, and the sides of the moving block and the guide block close to the positioning plate are respectively fixedly connected to the positioning plate.
[0010] Preferably, a servo motor is fixedly connected to the right side of the bidirectional lead screw, and the servo motor is arranged inside the processing frame.
[0011] Preferably, a placement platform is fixedly connected to the middle of the bottom of the inner wall of the square hole, and two positioning plates are respectively located on both sides of the placement platform.
[0012] Preferably, drop-out openings are provided on both sides of the bottom of the inner wall of the square hole, and the drop-out openings are located above the collection frame.
[0013] Preferably, a mounting plate is fixedly connected to the surface of the connecting rod, and the corrugated injection pipe passes through the mounting plate and is fixedly connected to the mounting plate.
[0014] Preferably, sliders are fixedly connected to both sides of the collection frame, and the sliders are slidably connected to the inside of the recovery bin. A handle is fixedly connected to the front side of the collection frame.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. This application provides a recycling component. The combination of a recycling bin, a collection frame, and a filter screen can effectively collect coolant and metal debris generated during the drilling process. The coolant can be recycled after being filtered through the filter screen, and the metal debris can be recycled to achieve resource reuse. The oil pump and corrugated injection pipe can re-inject the filtered coolant to the outside of the drilling device, continuously providing cooling and lubrication for the drilling process, thereby reducing production costs.
[0017] 2. This application sets up a positioning component, and the servo motor can drive the bidirectional screw to rotate. When the bidirectional screw rotates, it will drive the two moving blocks to move toward or relative to each other. When the moving block moves, it will drive the positioning plate to move together, so that the two positioning plates can clamp and fix metal templates of different sizes, thereby improving the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is an overall structural diagram of the equipment for producing orderly arranged diamond tools according to the present utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the recycling component of the utility model;
[0020] Figure 3 This is a structural diagram of the positioning assembly of the utility model;
[0021] Figure 4 For this utility model Figure 1 A top view of
[0022] Figure 5 For this utility model Figure 4 Enlarged schematic diagram of point A in the middle.
[0023] In the figure, 1. base; 2. recovery component; 201. recovery bin; 202. collection frame; 203. filter; 204. oil pump; 205. corrugated injection pipe; 3. processing frame; 4. cylinder device; 5. drive box; 6. connecting rod; 7. drill bit; 8. square hole; 9. positioning component; 901. positioning plate; 902. guide rod; 903. bidirectional screw rod; 904. moving block; 905. guide block; 906. servo motor; 10. mounting groove; 11. placement table; 12. drop mouth; 13. mounting plate; 14. slider; 15. handle. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-5 , this utility model provides a technical solution:
[0026] A device for producing orderly arranged diamond tools, comprising a base 1, a recovery assembly 2 being provided on the top of the base 1, a processing frame 3 being fixedly connected to the top of the recovery assembly 2, a cylinder device 4 being fixedly connected to the top of the inner wall of the processing frame 3, a drive box 5 being fixedly connected to the telescopic end of the cylinder device 4, a connecting rod 6 being fixedly connected to the output end of the drive box 5, a drill bit 7 being fixedly connected to the bottom of the connecting rod 6, a square hole 8 being provided at the bottom of the inner wall of the processing frame 3, a positioning assembly 9 being provided inside the square hole 8, and the positioning assembly 9 including a positioning plate 901;
[0027] The recovery component 2 includes a recovery bin 201, a collection frame 202, a filter 203, an oil pump 204 and a corrugated injection pipe 205. The recovery bin 201 is fixedly connected to the top of the base 1, the collection frame 202 is movably connected to the top inside the recovery bin 201, the filter 203 is fixedly connected to the inside of the collection frame 202, the oil pump 204 is fixedly connected to the left side of the recovery bin 201 and the oil inlet end of the oil pump 204 is fixedly connected to the recovery bin 201, one end of the corrugated injection pipe 205 is fixedly connected to the oil outlet end of the oil pump 204, and the other end passes through the processing frame 3 and is arranged on the outside of the drill bit 7.
[0028] In this embodiment: by setting up the recovery component 2, the combination of the recovery bin 201, the collection frame 202 and the filter 203 can effectively collect the coolant and metal debris generated during the drilling process. The coolant can be recycled after being filtered by the filter 203, and the metal debris can be recycled to achieve resource reuse. The oil pump 204 and the corrugated injection pipe 205 can re-inject the filtered coolant to the outside of the drilling device to continuously provide cooling and lubrication for the drilling process, thereby reducing production costs.
[0029] Specifically, such as Figure 1 、 Figure 3 、 Figure 5 As shown, the front and rear sides of the inner wall of the square hole 8 are both provided with mounting grooves 10 , the interior of the front mounting groove 10 is fixedly connected to a guide rod 902 , and the interior of the rear mounting groove 10 is rotatably connected to a bidirectional screw rod 903 .
[0030] Specifically, such as Figure 3 As shown, both sides of the surface of the bidirectional screw rod 903 are threadedly connected with a moving block 904, and the surface of the guide rod 902 is slidably connected with a guide block 905. The side of the moving block 904 and the guide block 905 close to the positioning plate 901 are respectively fixedly connected to the positioning plate 901.
[0031] Specifically, such as Figure 3 As shown, a servo motor 906 is fixedly connected to the right side of the bidirectional lead screw 903 , and the servo motor 906 is arranged inside the processing frame 3 .
[0032] In this embodiment: by setting up the positioning component 9, the servo motor 906 can drive the bidirectional screw 903 to rotate. When the bidirectional screw 903 rotates, it will drive the two moving blocks 904 to move toward or relative to each other. When the moving block 904 moves, it will drive the positioning plate 901 to move together, so that the two positioning plates 901 can clamp and fix metal templates of different sizes, thereby improving the versatility and flexibility of the equipment.
[0033] Specifically, such as Figure 1 、 Figure 3 、 Figure 4 As shown, a placement platform 11 is fixedly connected to the middle of the bottom of the inner wall of the square hole 8 , and two positioning plates 901 are respectively located on both sides of the placement platform 11 .
[0034] Specifically, such as Figure 1 、 Figure 2 、 Figure 4 As shown, both sides of the bottom of the inner wall of the square hole 8 are provided with a drop-out opening 12 , and the drop-out opening 12 is located above the collection frame 202 .
[0035] In this embodiment: by setting up a placement table 11, the placement table 11 can provide a stable support plane for the metal template, so that during the drilling process, the metal template can be placed stably on the placement table 11 without shaking or tilting, thereby ensuring the accuracy and quality of the drilling. By setting up a drop port 12, it is ensured that metal debris can accurately fall into the collection frame 202, thereby improving the recycling efficiency of the recycling component 2.
[0036] Specifically, such as Figure 1 、 Figure 2 As shown, the surface of the connecting rod 6 is fixedly connected to the mounting plate 13 , and the corrugated injection pipe 205 passes through the mounting plate 13 and is fixedly connected to the mounting plate 13 .
[0037] Specifically, such as Figure 2 As shown, sliders 14 are fixedly connected to both sides of the collection frame 202 , and the sliders 14 are slidably connected to the inside of the recovery bin 201 . A handle 15 is fixedly connected to the front side of the collection frame 202 .
[0038] In this embodiment: by providing the mounting plate 13, the corrugated injection tube 205 is made more stable during operation, ensuring that the coolant can be accurately sprayed to the drilling position during the drilling process, continuously providing cooling and lubrication for the drill bit 7 and the metal template, and by providing the slider 14 and the handle 15, the collection frame 202 can slide easily in the recovery bin 201, making it convenient to take out and put back, thereby improving the use effect.
[0039] Working principle: When drilling a hole in a metal template, first place the metal template to be processed on the top of the placement table 11, and then start the servo motor 906. The servo motor 906 will drive the bidirectional screw 903 to rotate. When the bidirectional screw 903 rotates, it will drive the two moving blocks 904 to move toward or relative to each other. When the moving block 904 moves, it will drive the positioning plate 901 to move together, so that the two positioning plates 901 can clamp and fix the metal template to ensure that the metal template will not move during the drilling process. Then start the cylinder device 4. The telescopic end of the cylinder device 4 will push the drive box 5, the connecting rod 6 and the drill bit 7 to move downward. The drive box 5 can provide power for the drill bit 7 to make the drill bit 7 rotate at high speed. After the rotating drill bit 7 contacts the positioned metal template, drilling can be carried out. During the drilling process, start the oil pump 204, the oil pump 204 will suck the coolant in the recovery bin 201 into the corrugated injection pipe 205, and then the coolant will be sprayed through the corrugated injection pipe 205 to the contact area between the drill bit 7 and the metal template, thereby achieving the effect of cooling and lubricating the drill bit 7 and the metal template, and then the metal debris and coolant generated during the drilling process will fall into the collection frame 202 through the drop port 12, and the filter 203 inside the collection frame 202 can separate the fallen coolant and debris. After being filtered by the filter 203, the coolant will flow back to the recovery bin 201, so that it can be extracted by the oil pump 204 again for recycling, while the metal debris will remain in the collection frame 202. When it is necessary to clean the debris in the collection frame 202, the staff can pull the handle 15 to take the collection frame 202 out of the recovery bin 201 for cleaning.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An apparatus for producing ordered diamond tools, comprising a base (1), characterized in that: A recovery assembly (2) is provided on the top of the base (1), a processing frame (3) is fixedly connected to the top of the recovery assembly (2), a cylinder device (4) is fixedly connected to the top of the inner wall of the processing frame (3), a telescopic end of the cylinder device (4) is fixedly connected to a drive box (5), an output end of the drive box (5) is fixedly connected to a connecting rod (6), a drill bit (7) is fixedly connected to the bottom of the connecting rod (6), a square hole (8) is provided at the bottom of the inner wall of the processing frame (3), a positioning assembly (9) is provided inside the square hole (8), and the positioning assembly (9) includes a positioning plate (901); The recovery assembly (2) comprises a recovery bin (201), a collection frame (202), a filter (203), an oil pump (204) and a corrugated injection pipe (205); the recovery bin (201) is fixedly connected to the top of the base (1); the collection frame (202) is movably connected to the top of the interior of the recovery bin (201); the filter (203) is fixedly connected to the interior of the collection frame (202); the oil pump (204) is fixedly connected to the left side of the recovery bin (201) and the oil inlet end of the oil pump (204) is fixedly connected to the recovery bin (201); one end of the corrugated injection pipe (205) is fixedly connected to the oil outlet end of the oil pump (204); the other end passes through the processing frame (3) and is arranged on the outside of the drill bit (7).
2. The equipment for producing orderly arranged diamond tools according to claim 1, characterized in that: The front and rear sides of the inner wall of the square hole (8) are both provided with mounting grooves (10), the interior of the front mounting groove (10) is fixedly connected to a guide rod (902), and the interior of the rear mounting groove (10) is rotatably connected to a bidirectional screw rod (903).
3. The equipment for producing orderly arranged diamond tools according to claim 2, characterized in that: Both sides of the surface of the bidirectional screw rod (903) are threadedly connected to a moving block (904), and the surface of the guide rod (902) is slidably connected to a guide block (905). The moving block (904) and the guide block (905) are fixedly connected to the positioning plate (901) on one side close to the positioning plate (901).
4. The equipment for producing orderly arranged diamond tools according to claim 2, characterized in that: The right side of the bidirectional lead screw (903) is fixedly connected to a servo motor (906), and the servo motor (906) is arranged inside the processing frame (3).
5. The equipment for producing orderly arranged diamond tools according to claim 1, characterized in that: A placement platform (11) is fixedly connected to the middle of the bottom of the inner wall of the square hole (8), and two positioning plates (901) are respectively located on both sides of the placement platform (11).
6. The equipment for producing orderly arranged diamond tools according to claim 1, characterized in that: Drop-off openings (12) are provided on both sides of the bottom of the inner wall of the square hole (8), and the drop-off openings (12) are located above the collection frame (202).
7. The equipment for producing orderly arranged diamond tools according to claim 1, characterized in that: The surface of the connecting rod (6) is fixedly connected to a mounting plate (13), and the corrugated injection pipe (205) passes through the mounting plate (13) and is fixedly connected to the mounting plate (13).
8. The equipment for producing orderly arranged diamond tools according to claim 1, characterized in that: Sliders (14) are fixedly connected to both sides of the collection frame (202), and the slides (14) are slidably connected to the inside of the recovery bin (201). A handle (15) is fixedly connected to the front side of the collection frame (202).