Adjustable novel efficient welding device

Abstract

The utility model relates to an adjustable welding device, in particular to a novel adjustable efficient welding device. The utility model provides an adjustable novel efficient welding device which comprises a supporting frame, an electric sliding rail, a base, clamps, a clamping block, a gear ring, a clamping block, a motor, a gear, a synchronous block, an electric push rod and a welding head, the base is arranged at the top of the supporting frame, and the clamps are fixedly installed on the left side and the right side of the front side face of the top of the base. Clamping blocks are slidably installed on the left and right sides of the rear side face of the top of the base, an electric sliding rail is fixedly connected between the clamps, a clamping block is slidably connected to the rear side of the electric sliding rail, and a gear ring is fixedly connected to the rear side of the clamping block. By arranging the clamping blocks and the air cylinders, the air cylinders are started to drive the clamping blocks on the left side and the right side to conduct clamping, so that a pipe is fixed to the device, the position of the pipe is kept stable, early-stage preparation work is conducted for welding, and the purposes of high precision and high efficiency are achieved.

Description

Technical Field

[0001] The utility model relates to an adjustable welding device, in particular to an adjustable novel high-efficiency welding device. Background Art

[0002] Welding is a process that connects two or more workpieces by applying heat or pressure. Depending on the material, working environment, and requirements, there are various types of welding methods and techniques, and correspondingly, there are different types of welding equipment. Common welding types include arc welding, resistance welding, and laser welding.

[0003] The existing welding devices on the market have the disadvantages of low efficiency, great difficulty in operation and unsuitability for mass production. During the welding process, the operator needs to align the welding joint of the pipe or keep the position of the pipe stable by using a clamp or other tools. The operator needs to start the welding gun, establish a stable arc by touching the surface of the workpiece, and move the welding gun smoothly and at a constant speed along the predetermined welding path to ensure uniform heating and good fusion, so that the welding joint is smooth and flat. Manual welding cannot achieve the goals of high precision and high output, and the labor and time costs are relatively high.

[0004] Therefore, it is necessary to design a novel adjustable and efficient welding device to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to overcome the shortcomings of existing welding devices that use clamps or other tools to keep the position of pipes stable and require manual welding of pipe interfaces, but manual welding cannot achieve high precision and high output, the utility model provides a new adjustable and efficient welding device.

[0006] The technical solution is: a new adjustable and efficient welding device, including a support frame, an electric slide rail, a base, a clamp, a clamping block, a gear ring, a card block, a motor, a gear, a synchronization block, an electric push rod and a welding head. A base is provided on the top of the support frame, clamps are fixedly installed on the left and right sides of the front side of the top of the base, clamps are slidably installed on the left and right sides of the rear side of the top of the base, the electric slide rail is fixedly connected between the clamps, the card block is slidably connected to the rear side of the electric slide rail, the gear ring is fixedly connected to the rear side of the card block, the gear ring is slidably connected to the synchronization block, a motor is fixedly provided on the right side of the synchronization block, a gear is fixedly connected to the motor output shaft, the gear is meshed with the gear ring, an electric push rod is fixedly connected to the left side of the synchronization block, and the welding head is fixedly connected to the telescopic rod of the electric push rod.

[0007] As an improvement to the above scheme, it also includes a connecting frame, an air collecting tube, a fan and an air outlet pipe. Two connecting frames are fixedly connected to the front side of the base, the top of the two connecting frames are fixedly connected to the air collecting tube, fans are provided on both sides of the air collecting tube, and the lower part of the air collecting tube is fixedly connected and connected to the air outlet pipe.

[0008] As an improvement to the above solution, a collection box is further included. The collection box is provided at the rear of the base.

[0009] As an improvement to the above solution, it further includes a cylinder, the rear side of the base is fixedly connected to the cylinder, and the telescopic rod of the cylinder is fixedly connected to the clamping block.

[0010] As an improvement to the above solution, it further includes a supporting plate and a fixing plate. The fixing plate is fixedly connected to the right side of the base, and the supporting plate is fixedly provided in the middle of the fixing plate.

[0011] As an improvement to the above solution, the clamp and the clamping block are made of stainless steel.

[0012] Beneficial effects: 1. The utility model sets clamping blocks and cylinders, starts the cylinder to drive the clamping blocks on the left and right sides to clamp, so that the pipe is fixed on the device, the position of the pipe is kept stable, and preliminary preparations are made for welding, achieving the purpose of high precision and high efficiency.

[0013] 2. The utility model sets a gear ring, a gear and a welding head. The gear ring is engaged with the gear, and the gear performs uniform circular motion around the gear ring. The gear carries the welding head to perform uniform circular motion along the gear ring, ensuring that the welding joint is heated evenly and the thickness is consistent.

[0014] 3. The utility model is provided with a fan and a collection box. The fan can collect and blow out the external air, and can blow the pipe debris on the top of the base into the collection box at the rear of the base. It can not only realize the concept of environmental protection but also recycle the collected debris for reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the electric slide rail, base, electric push rod, etc. of the utility model.

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the gear ring, clamping block, motor, etc. of the utility model.

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the connecting frame, air outlet pipe, collection box, etc. of the utility model.

[0019] The numbers in the figure are: 1. Support frame, 2. Fan, 201. Air collecting tube, 3. Electric slide rail, 4. Base, 5. Cylinder, 6. Clamp, 601. Clamp block, 7. Ring gear, 8. Block, 9. Motor, 10. Gear, 101. Synchronous block, 11. Electric push rod, 12. Welding head, 13. Connecting frame, 14. Air outlet pipe, 15. Collection box, 16. Support plate, 17. Fixed plate. DETAILED DESCRIPTION

[0020] The above scheme is further described below with reference to specific examples. It should be understood that these examples are intended to illustrate the present application and are not intended to limit the scope of the present application. The implementation conditions used in the examples can be further adjusted according to the conditions of the specific manufacturer. The implementation conditions not specified are generally those used in routine experiments.

[0021] Embodiment: A novel and highly efficient adjustable welding device, such as Figure 1-Figure 4 As shown, it includes a support frame 1, an electric slide rail 3, a base 4, a fixture 6, a clamping block 601, a gear ring 7, a clamping block 8, a motor 9, a gear 10, a synchronization block 101, an electric push rod 11 and a welding head 12. The top of the support frame 1 is provided with a base 4 by bolts, and the left and right sides of the front side of the top of the base 4 are welded with fixtures 6. The left and right sides of the rear side of the top of the base 4 are slidably installed with clamping blocks 601. The fixture 6 and the clamping block 601 are made of stainless steel. The electric slide rail 3 is fixedly connected between the fixtures 6 by bolts. The rear side of the electric slide rail 3 A card block 8 is connected to the side slidingly, a gear ring 7 is fixedly connected to the rear side of the card block 8, a synchronization block 101 is slidingly connected to the gear ring 7, a motor 9 is fixedly provided on the right side of the synchronization block 101, a gear 10 is fixedly connected to the output shaft of the motor 9, the gear 10 is engaged with the gear ring 7, an electric push rod 11 is fixedly connected to the left side of the synchronization block 101, a welding head 12 is fixedly connected to the telescopic rod of the electric push rod 11, and a cylinder 5 is also included. The rear side of the base 4 is fixedly connected to the cylinder 5 by bolts, and the telescopic rod of the cylinder 5 is fixedly connected to the clamping block 601.

[0022] like Figure 1 and Figure 4 As shown, it also includes a connecting frame 13, an air collecting tube 201, a fan 2 and an air outlet pipe 14. Two connecting frames 13 are fixedly connected to the front side of the base 4. The top of the two connecting frames 13 is fixedly connected to the air collecting tube 201. Fans 2 are provided on both sides of the air collecting tube 201. The lower part of the air collecting tube 201 is fixedly connected and connected to the air outlet pipe 14.

[0023] like Figure 4 As shown, a supporting plate 16 and a fixing plate 17 are also included. The fixing plate 17 is fixedly connected to the right side of the base 4, and the supporting plate 16 is fixedly provided in the middle of the fixing plate 17.

[0024] Before using the device, it should be placed on a horizontal ground. The left side of the device can be connected to the outlet where the pipe is completed, so that the pipe is placed between the clamp 6 and the clamp block 601. Then the operator needs to place the pipe to be welded on the support plate 16, and then start the cylinder 5. The clamp block 601 moves forward under the operation of the cylinder 5 until the clamp 6 clamps the pipe together. When the required interface of the pipe is fixed to the same horizontal position, the subsequent welding process can be started. Then start the device, adjust the ring gear 7 to the appropriate position according to the position of the pipe welding port, ensure that the welding head 12 and the pipe welding port are in the same vertical line, and then start the motor 9. The operation of the motor 9 drives the gear 10 to rotate, the gear 10 engages with the ring gear 7, and the gear 10 makes a uniform circular motion around the ring gear 7. Movement. Before welding, the welding parameters can be adjusted in time according to the actual situation to ensure the welding quality. Then start the electric push rod 11 to start the welding operation of the welding head 12. As the welding head 12 makes uniform circular motion along the ring gear 7, to ensure that the welding port is heated evenly and the thickness is consistent. After welding is completed, turn off the electric push rod 11 and the motor 9, and then start the cylinder 5. The clamp 601 moves backward under the operation of the cylinder 5 until the clamp 601 is no longer in contact with the pipe. The welded pipe can be removed horizontally, and the pipe debris generated during welding will fall to the top of the base 4 due to gravity. At this time, the fans 2 at both ends can be started to suck the external air into the air collecting duct 201 and then blow it out from the air outlet pipe 14, and blow the pipe debris on the top of the base 4 into the collection box 15 at the rear of the base 4.

[0025] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications may be made to the present invention without departing from the principles and spirit of the present invention as defined in the claims. Therefore, the detailed description of the disclosed embodiments is intended to illustrate rather than limit the present invention, which shall be defined by the claims.

Claims

1. A new type of adjustable high-efficiency welding device, characterized by: The invention comprises a support frame (1), an electric slide rail (3), a base (4), a fixture (6), a clamping block (601), a gear ring (7), a clamping block (8), a motor (9), a gear (10), a synchronization block (101), an electric push rod (11) and a welding head (12). The support frame (1) is provided with a base (4) on the top, the left and right sides of the front side of the top of the base (4) are fixedly installed with fixtures (6), the left and right sides of the rear side of the top of the base (4) are slidably installed with clamping blocks (601), and the fixtures (6) are fixedly connected with each other. An electric slide rail (3) is provided. A clamping block (8) is slidably connected to the rear side of the electric slide rail (3). A gear ring (7) is fixedly connected to the rear side of the clamping block (8). A synchronization block (101) is slidably connected to the gear ring (7). A motor (9) is fixedly provided on the right side of the synchronization block (101). A gear (10) is fixedly connected to the output shaft of the motor (9). The gear (10) is meshed with the gear ring (7). An electric push rod (11) is fixedly connected to the left side of the synchronization block (101). A welding head (12) is fixedly connected to the telescopic rod of the electric push rod (11).

2. The novel adjustable high-efficiency welding device according to claim 1, characterized in that: The utility model also includes a connecting frame (13), an air collecting tube (201), a fan (2) and an air outlet pipe (14); the front side of the base (4) is fixedly connected to two connecting frames (13); the top ends of the two connecting frames (13) are fixedly connected to the air collecting tube (201); fans (2) are provided on both sides of the air collecting tube (201); and the lower part of the air collecting tube (201) is fixedly connected and communicated with the air outlet pipe (14).

3. The novel adjustable high-efficiency welding device according to claim 2, characterized in that: It also includes a collection box (15), and the rear part of the base (4) is provided with the collection box (15).

4. The novel adjustable high-efficiency welding device according to claim 3 is characterized in that: It also includes a cylinder (5), the rear side of the base (4) is fixedly connected to the cylinder (5), and the telescopic rod of the cylinder (5) is fixedly connected to the clamping block (601).

5. The novel adjustable high-efficiency welding device according to claim 4, characterized in that: It also includes a supporting plate (16) and a fixing plate (17). The fixing plate (17) is fixedly connected to the right side of the base (4), and the supporting plate (16) is fixedly provided in the middle of the fixing plate (17).

6. The novel adjustable high-efficiency welding device according to claim 5, characterized in that: The clamp (6) and the clamping block (601) are made of stainless steel.

Images