Multi-station liquid accumulator filter screen press-fitting equipment
By designing multi-station liquid storage filter pressing equipment and adopting cylinder-driven clamping components and automatic feeding system, the problems of difficult manual operation and filter misalignment are solved, automatic pressing is realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422057595.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-23
AI Technical Summary
Existing press-fitting machines require manual operation when pressing filter screens, resulting in high costs and difficulty. In addition, the incompatibility of clamping filter screens of different specifications leads to misaligned pressing, resulting in defective products and affecting production efficiency.
A multi-station liquid reservoir filter screen pressing equipment is designed. It adopts cylinder-driven clamping components and automatic feeding system to realize automatic clamping and feeding of filter screens of different sizes, reducing manual intervention.
The automatic filter screen pressing is realized, which reduces the workload of workers, improves production efficiency, avoids the misplacement of the filter screen pressing, and reduces the generation of defective products.
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Figure CN223353428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of press-fitting equipment, in particular to a multi-station liquid storage filter press-fitting equipment. Background Art
[0002] The air conditioning receiver is a crucial component in automotive air conditioning systems, typically located between the condenser and the expansion valve. Its primary functions include storing refrigerant and removing moisture and impurities. Its design and materials must withstand the chemical corrosion and temperature fluctuations of the refrigerant. In automotive air conditioning systems, its performance directly impacts the efficiency and reliability of the system.
[0003] The accumulator press is a specialized device used to install and secure accumulators in automotive air conditioning systems. Designed to improve production efficiency, ensure consistent assembly quality, and reduce manual labor, the press requires the filter to be installed after the cylinder material is fed into the press before subsequent press-fitting can proceed.
[0004] When pressing the filter screen, the existing press-fitting machine needs to manually place the filter screen into the conveyor belt, and the conveyor belt is sent to the press-fitting component for pressing. The labor cost is high, and the workers need to take care of multiple feeding conveyors at the same time, which makes the operation difficult for the workers. In addition, the fed filter screen needs to be clamped by the clamping component and then sent to the tank body for press-fitting. However, the clamping arms of the clamping component cannot adapt to the clamping well for filter screens of different specifications, which will cause the pressing to be misaligned, produce defective products, and reduce production efficiency. Utility Model Content
[0005] (1) Technical problems solved
[0006] In view of the above problems existing in the prior art, the utility model provides a multi-station liquid storage filter press-fitting device.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a multi-station liquid storage filter press-fitting device, comprising a press-fitting component, a workbench is provided at the bottom of the press-fitting component, a press-fitting table is fixedly connected to the top of the workbench, a clamping component is fixedly connected to the top of the workbench, a second conveyor belt is fixedly connected to the top of the workbench, and a filter feeding component is movably connected to the end of the second conveyor belt away from the press-fitting component;
[0009] The clamping component includes a frame fixedly connected to the top of the workbench, a second cylinder fixedly connected to the top of the frame, a first slider fixedly connected to the output end of the second cylinder, a first connecting platform fixedly connected to the top of the first slider, a first cylinder fixedly connected to the side of the first connecting platform close to the press-fitting component, a second connecting platform fixedly connected to the output end of the first cylinder, a connecting ring fixedly connected to the end of the second connecting platform away from the first cylinder, and three S-shaped clips fixedly connected to the inner side of the connecting ring;
[0010] The filter feeding component includes a first conveyor belt movably connected to one end of the second conveyor belt, one end of the first conveyor belt is movably connected to a storage box, a third cylinder is fixedly connected in the storage box, the output end of the third cylinder is movably connected to a transmission rod, one end of the transmission rod is fixedly connected to a first connecting plate, the top end of the first connecting plate is fixedly connected to three loading plates, a storage tray is fixedly connected in the storage box, and two fixed plates are also fixedly connected in the storage box.
[0011] As a preferred solution of the multi-station liquid storage filter pressing device described in the utility model, the top of the frame is fixedly connected to a first guide rail, and the top of the guide rail is movably connected to the bottom of the first slider.
[0012] As a preferred solution of the multi-station liquid storage filter pressing equipment described in the utility model, the connecting ring and the second connecting platform are fixedly connected in a hanging platform manner.
[0013] As a preferred solution of the multi-station liquid storage filter pressing equipment described in the utility model, a motor is fixedly connected to one side of the storage box, the output end of the motor is movably connected to one end of the first conveyor belt, the inner wall of the storage box is fixedly connected to the second guide rail, one side of the first connecting plate is fixedly connected to the second slider, and one end of the second slider is movably connected to the outer surface of the guide rail.
[0014] As a preferred solution of the multi-station liquid storage filter pressing equipment described in the utility model, the three loading plates and the fixed plate are interspersed and arranged in a stepped manner.
[0015] As a preferred solution of the multi-station liquid storage filter pressing equipment described in the utility model, a material baffle is fixedly connected to the top of the second conveyor belt, a second connecting plate is fixedly connected to the end of the second conveyor belt away from the storage box, a fourth cylinder is fixedly connected to one side of the second connecting plate, and a rectangular groove matching the output end of the fourth cylinder is provided on the second connecting plate.
[0016] (3) Beneficial effects
[0017] The utility model provides a multi-station liquid storage filter press-fitting device with the following beneficial effects:
[0018] 1. The second cylinder drives the first slider and the first connecting platform on the top of the first slider to move, so that the first cylinder-controlled connecting ring fixedly connected to the first connecting platform moves downward, and the filter screen is clamped by the three S-shaped clips on the first connecting ring. The S-shaped clips have a certain elasticity and the oversized filter screen can be clamped by the inner rotation of the S-shaped clips, so that the filter screens of different sizes can be clamped well, avoiding dislocation and reducing the production of press-fit defective products.
[0019] 2. The third cylinder drives the connecting plate to move up and down, thereby driving the feeding plate to move up and down, lifting the material on the storage plate to the first transmission belt at the top, and sending the filter screen from the first conveyor belt to the second conveyor belt, thereby realizing the filter screen feeding for the press-fitted components. Manually, the material only needs to be placed on the storage plate in the discharge box, reducing the workload of workers and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 It is a schematic structural diagram of the entire utility model.
[0022] Figure 2 It is a structural diagram of the filter screen feeding component of the utility model.
[0023] Figure 3 It is a schematic diagram of the internal structure of the material storage box of the utility model.
[0024] Figure 4 It is a structural schematic diagram of the first conveyor belt of the utility model.
[0025] Figure 5 It is a structural schematic diagram of the workbench of the utility model.
[0026] Figure 6 It is a structural schematic diagram of the clamping component of the utility model.
[0027] Figure 7 It is a structural schematic diagram of the connecting ring of the utility model.
[0028] In the figure, 1. press-fitting component; 2. clamping component; 201. clip; 202. connecting ring; 203. first guide rail; 204. frame; 205. first slider; 206. first connecting platform; 207. first cylinder; 208. second connecting platform; 209. second cylinder; 3. filter feeding component; 301. first conveyor belt; 302. storage box; 303. motor; 304. storage tray; 305. loading plate; 306. first connecting plate; 307. second guide rail; 308. transmission rod; 309. second slider; 310. third cylinder; 311. material blocking plate; 312. fixing plate; 313. second connecting plate; 314. fourth cylinder; 315. rectangular groove; 4. press-fitting platform; 5. second conveyor belt; 6. workbench. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0030] Example 1
[0031] Reference Figure 1 、 5 , 6 and 7 are the first embodiment of the present utility model, which provides a multi-station liquid storage filter pressing device, including a pressing component 1, a workbench 6 is provided at the bottom of the pressing component 1, a pressing platform 4 is fixedly connected to the top of the workbench 6, a clamping component 2 is fixedly connected to the top of the workbench 6, a second conveyor belt 5 is fixedly connected to the top of the workbench 6, and a filter feeding component 3 is movably connected to the end of the second conveyor belt 5 away from the pressing component 1, and the clamping component 2 includes a frame 204 fixedly connected to the top of the workbench 6, and the frame 204 is fixedly connected to the top of the workbench 6. A second cylinder 209 is fixedly connected to the top, and an output end of the second cylinder 209 is fixedly connected to a first slider 205. A first connecting platform 206 is fixedly connected to the top of the first slider 205. The first connecting platform 206 is fixedly connected to a first cylinder 207 on a side close to the press-fitting component 1. The output end of the first cylinder 207 is fixedly connected to a second connecting platform 208. An end of the second connecting platform 208 away from the first cylinder 207 is fixedly connected to a connecting ring 202, and three S-shaped clips 201 are fixedly connected to the inner side of the connecting ring 202.
[0032] Specifically, the top of the frame 204 is fixedly connected to the first guide rail 203, the top of the guide rail is movably connected to the bottom of the first slider 205, and the connecting ring 202 is fixedly connected to the second connecting platform 208 in a hanging platform manner.
[0033] Furthermore, the first slider is driven by the second cylinder to move on the first guide rail on the top of the frame, thereby driving the first connecting platform to move horizontally. After moving to the appropriate position, the second connecting platform is controlled to move downward by the output end of the first cylinder on one side of the first connecting platform, so that the S-shaped clip on the connecting ring clamps the filter screen conveyed by the second conveyor belt, and then the first cylinder is retracted and pushed by the second cylinder to make the connecting ring face the pressing platform, and then press-fitted by the pressing component on the top.
[0034] Example 2
[0035] Reference Figure 1 、 5 , 6 and 7 are the second embodiment of the present utility model, which is based on the previous embodiment. The filter feeding component 3 includes a first conveyor belt 301 movably connected to one end of the second conveyor belt 5, one end of the first conveyor belt 301 is movably connected to a storage box 302, a third cylinder 310 is fixedly connected in the storage box 302, an output end of the third cylinder 310 is movably connected to a transmission rod 308, one end of the transmission rod 308 is fixedly connected to a first connecting plate 306, the top of the first connecting plate 306 is fixedly connected to three loading plates 305, a storage tray 304 is fixedly connected in the storage box 302, and two fixed plates 312 are also fixedly connected in the storage box 302.
[0036] Specifically, one side of the material storage box 302 is fixedly connected to a motor 303, and the output end of the motor 303 is movably connected to one end of the first conveyor belt 301. The inner wall of the material storage box 302 is fixedly connected to a second guide rail 307, and one side of the first connecting plate 306 is fixedly connected to a second slider 309, and one end of the second slider 309 is movably connected to the outer surface of the guide rail. The three loading plates 305 and the fixed plate 312 are interspersed, and the loading plates 305 and the fixed plates 312 are arranged in a stepped manner. The top of the second conveyor belt 5 is fixedly connected to a material blocking plate 311, and the end of the second conveyor belt 5 away from the material storage box 302 is fixedly connected to a second connecting plate 313, and one side of the second connecting plate 313 is fixedly connected to the fourth cylinder 314, and the second connecting plate 313 is provided with a rectangular groove 315 that matches the output end of the fourth cylinder 314.
[0037] Furthermore, the third cylinder pushes downward, and drives the first connecting plate to move on the first guide rail through the slider through the transmission rod. The connecting plate drives the two pushing plates to move, and the fixed plate is fixed, so that the material on the storage plate falls into the pushing plate in turn. The pushing plate and the fixed plate are arranged in a stepped manner, and the top of the pushing plate, the top of the fixed plate and the storage plate are all at a certain angle, which is convenient for the material to fall into the next step. The material is pushed upward into the first conveyor belt through the pushing plate, and the material is blocked by the baffle plate to prevent the material from falling off, and then it is transported to the end of the conveyor belt through the first conveyor belt. Then the output end of the fourth cylinder passes through the rectangular slot on the second connecting plate, thereby pushing the material into the second conveyor belt.
[0038] Working principle: When the filter needs to be pressed, the third cylinder pushes downward, and drives the first connecting plate to move on the first guide rail through the slider through the transmission rod. The connecting plate drives the two push plates to move, and the fixed plate is fixed, so that the material on the storage plate falls into the push plate in turn. The push plate and the fixed plate are arranged in a stepped manner, and the top of the push plate, the top of the fixed plate and the storage plate are all at a certain angle to facilitate the material to fall into the next step. The material is pushed upward into the first conveyor belt through the push plate, and the material is blocked by the baffle plate to prevent it from falling off. It is then conveyed to the end of the conveyor belt through the first conveyor belt, and then the output end of the fourth cylinder passes through the rectangular slot on the second connecting plate, thereby pushing the material in In the second conveyor belt, the first slider is then driven by the second cylinder to move on the first guide rail on the top of the frame, thereby driving the first connecting platform to move horizontally. After moving to the appropriate position, the output end of the first cylinder on one side of the first connecting platform is used to control the second connecting platform to move downward, so that the S-shaped clip on the connecting ring clamps the filter screen conveyed by the second conveyor belt. The first cylinder is then retracted and pushed by the second cylinder to make the connecting ring face the pressing platform, and then pressed through the pressing component on the top to finally realize the pressing of the filter screen. Workers no longer need to manually load materials, which reduces the workload of workers and improves the pressing efficiency. It can also adapt to filters of different specifications, avoid dislocation, and reduce the production of press-fit defective products.
[0039] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
Claims
1. A multi-station liquid storage filter press-fitting device, comprising a press-fitting component (1), characterized in that: A workbench (6) is provided at the bottom of the press-fitting component (1), the top of the workbench (6) is fixedly connected to a press-fitting platform (4), the top of the workbench (6) is fixedly connected to a clamping component (2), the top of the workbench (6) is fixedly connected to a second conveyor belt (5), and the end of the second conveyor belt (5) away from the press-fitting component (1) is movably connected to a filter feeding component (3); The clamping component (2) comprises a frame (204) fixedly connected to the top of the workbench (6); the top of the frame (204) is fixedly connected to a second cylinder (209); the output end of the second cylinder (209) is fixedly connected to a first slider (205); the top of the first slider (205) is fixedly connected to a first connecting platform (206); the first connecting platform (206) is fixedly connected to a first cylinder (207) on a side close to the press-fitting component (1); the output end of the first cylinder (207) is fixedly connected to a second connecting platform (208); the end of the second connecting platform (208) away from the first cylinder (207) is fixedly connected to a connecting ring (202); and the inner side of the connecting ring (202) is fixedly connected to three S-shaped clips (201); The filter screen feeding component (3) comprises a first conveyor belt (301) movably connected to one end of a second conveyor belt (5); one end of the first conveyor belt (301) is movably connected to a material storage box (302); a third cylinder (310) is fixedly connected inside the material storage box (302); an output end of the third cylinder (310) is movably connected to a transmission rod (308); one end of the transmission rod (308) is fixedly connected to a first connecting plate (306); the top end of the first connecting plate (306) is fixedly connected to three loading plates (305); a material storage tray (304) is fixedly connected inside the material storage box (302); and two fixed plates (312) are also fixedly connected inside the material storage box (302).
2. The multi-station liquid reservoir filter press-fitting device according to claim 1, characterized in that: The top of the frame (204) is fixedly connected to a first guide rail (203), and the top of the guide rail is movably connected to the bottom of the first slider (205).
3. The multi-station liquid reservoir filter press-fitting device according to claim 2, characterized in that: The connecting ring (202) and the second connecting platform (208) are fixedly connected in a hanging platform manner.
4. The multi-station liquid reservoir filter press-fitting device according to claim 3, characterized in that: A motor (303) is fixedly connected to one side of the material storage box (302), and an output end of the motor (303) is movably connected to one end of the first conveyor belt (301). A second guide rail (307) is fixedly connected to the inner wall of the material storage box (302), and a second slider (309) is fixedly connected to one side of the first connecting plate (306), and one end of the second slider (309) is movably connected to the outer surface of the guide rail.
5. The multi-station liquid reservoir filter press-fitting device according to claim 4, characterized in that: The three loading plates (305) and the fixing plate (312) are interlaced, and the loading plates (305) and the fixing plate (312) are arranged in a stepped manner.
6. The multi-station liquid reservoir filter press-fitting device according to claim 5, characterized in that: A material blocking plate (311) is fixedly connected to the top of the second conveyor belt (5), a second connecting plate (313) is fixedly connected to one end of the second conveyor belt (5) away from the material storage box (302), a fourth cylinder (314) is fixedly connected to one side of the second connecting plate (313), and a rectangular groove (315) matching the output end of the fourth cylinder (314) is provided on the second connecting plate (313).