Steel ball press-in device for guide cylinder
By designing a guide tube steel ball pressing device using automated components, a drive block, and a pressure rod mechanism, the problems of low guide tube steel ball pressing operation efficiency and low product qualification rate in the prior art are solved, and efficient and stable automated production is achieved.
Patent Information
- Application Number
- CN202422790351.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The pressing operation of the steel balls in the guide tubes of the existing lightning protection walls mainly relies on manual semi-automatic methods, resulting in low operating efficiency and low product qualification rate.
A device for pressing steel balls into guide tubes is designed. Automated components such as vibration plates and cylinders are used to achieve automatic arrangement, transportation, and positioning of the guide tubes, as well as automatic loading and pressing of steel balls. The cooperation of the drive block and the pressure rod mechanism ensures that the steel balls are accurately positioned and firmly pressed into the guide tubes.
The fully automated operation of the guide tube steel ball pressing process is realized, which improves production efficiency, reduces the labor intensity of manual operation, and improves the product qualification rate and quality stability.
Smart Images

Figure CN223353473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric shock walls, in particular to a guide tube steel ball pressing device. Background Art
[0002] A surge barrier is a safety device related to or similar to surge barrier technology. It protects the user by placing a certain resistor or insulating material inside the water heater to block or attenuate the current that may be generated by leakage and other reasons.
[0003] The existing anti-electric wall is equipped with a water flow sensor, and a guide tube is provided inside the water flow sensor. During processing, a steel ball needs to be pressed into the guide tube. The existing press-in type is mostly manual semi-automatic pressing. Due to the influence of the volume of the guide tube, the operation efficiency is low and the product qualification rate is not high. Utility Model Content
[0004] The purpose of the present invention is to provide a device for pressing steel balls into a guide tube to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a guide tube steel ball pressing device, comprising:
[0006] Support platform;
[0007] A conveying trough with an open top is placed on the top of the support platform, and a channel for the guide tube to move is provided in the middle of the conveying trough;
[0008] A driving block is slidably placed on the top of the support platform. A driving block is provided on one side of the driving block for lifting. A T-shaped channel is provided at the end of the driving block for positioning and placing steel balls. A positioning tube for moving the guide cylinder is fixed to the bottom of the driving block;
[0009] The pressure rod mechanism is placed above the driving block. The pressure rod mechanism includes a lifting pressure rod 1 and a lifting pressure rod 2, which are used to press the steel ball into the guide tube.
[0010] Preferably, a guide rod is fixedly connected to the top of the support platform, a guide slider is slidably connected to the outer side of the guide rod, one end of the guide rod is fixedly connected to a cylinder four, and the output end of the cylinder four is fixedly connected to the guide slider.
[0011] Preferably, the side of the guide slider is fixedly connected to a support plate three, the top of the support plate three is fixedly connected to a cylinder two, the output end of the cylinder two is fixedly connected to a slide, and the slide is slidably connected to the support plate three.
[0012] Preferably, two driving blocks are provided and both are L-shaped structures, and the driving blocks are fixedly connected to the slide.
[0013] Preferably, the T-shaped channel is a hole of a T-shaped structure, and the hole of the T-shaped structure consists of a vertically downward hole and a feed hole. The feed hole is located at the end of the driving block, and the positioning tube is connected to the vertically downward hole.
[0014] Preferably, the top of the support platform is fixedly connected to a support plate 2, the top of the support plate 2 is fixedly connected to a cylinder 1, the output end of the cylinder 1 is fixedly connected to a lifting block, and the pressure rod 2 is fixedly connected to the lifting block.
[0015] Preferably, the top of the support platform is fixedly connected to a support plate 1, the side of the support plate 1 is fixedly connected to a double-axis cylinder, and the output end of the double-axis cylinder is fixedly connected to a pressure rod 1.
[0016] Preferably, one side of the support plate 2 is fixedly connected to a support, the top of the support is fixedly connected to a conveying pipe that cooperates with the feed hole, the top of the conveying pipe is connected to the steel ball feeding equipment, the top of the support platform is fixedly connected to the cylinder 3, and the output end of the cylinder 3 is slidably installed in the conveying pipe.
[0017] Compared with the existing technology, the beneficial effects of the utility model are as follows: the device realizes the automatic arrangement, transportation, positioning, automatic loading and pressing of the guide tube and other full-process automation operations through the coordinated use of automated components such as vibration plates and cylinders, thereby improving production efficiency and reducing the labor intensity of manual operation; the driving block in the device is designed with a T-shaped channel and a positioning tube, which can accurately position and guide the steel balls into the guide tube; at the same time, through the secondary pressing treatment of pressure rods one and two, it is ensured that the steel balls can be firmly pressed into the guide tube, thereby improving the product qualification rate and quality stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic structural diagram of the guide rod of the utility model;
[0020] Figure 3 This is a structural diagram of the pressure rod 1 of the utility model;
[0021] Figure 4 This is a structural diagram of the drive block of the utility model.
[0022] In the figure: 1. Support platform; 2. Support plate 1; 3. Double-axis cylinder; 4. Pressure rod 1; 5. Support plate 2; 6. Cylinder 1; 7. Lifting block; 8. Pressure rod 2; 9. Support plate 3; 10. Guide rod; 11. Guide slider; 12. Drive block; 13. Positioning tube; 14. Feed hole; 15. Conveying trough; 16. Cylinder 2; 17. Cylinder 3; 18. Support; 19. Conveying pipe; 20. Cylinder 4. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1 、 2 As shown in Figures 3 and 4, the utility model provides a technical solution: a guide tube steel ball pressing device, comprising: two support platforms 1; a conveying trough 15 with an open structure at the top, one end of the conveying trough 15 is connected to the feeding vibration plate, and the vibration plate effectively arranges the guide tube in the conveying trough 15, and the conveying trough 15 is fixed to the top of the support platform 1, and a channel for the movement of the guide tube is provided in the middle of the conveying trough 15; a driving block 12 is slidably placed on the top of the support platform 1, and a driving block 12 is provided on one side of the driving block 12 for lifting and lowering, and a T-shaped channel is provided at the end of the driving block 12 for positioning and placing steel balls, and a positioning tube 13 for moving the guide tube is fixed to the bottom of the driving block 12; a pressure rod mechanism is placed above the driving block 12, and the pressure rod mechanism includes a lifting pressure rod 1 4 and a pressure rod 2 8 for pressing the steel balls into the guide tube.
[0025] It should be noted that the side of the conveying trough 15 of the utility model is provided with an infrared sensor that cooperates with the vibration plate. Under the action of the vibration plate, the guide tubes are arranged vertically upward in an orderly manner in the conveying trough 15. When the guide tube moves to the specified position, the infrared sensor transmits a signal to the controller, and the controller controls the cylinder 2 16 to drive the driving block 12 to move downward, so that the positioning tube 13 is inserted into the top of the guide tube, and then the cylinder 4 20 drives the guide tube to slide in the conveying trough 15, so that the driving block 12 away from the side of the cylinder 4 20 is moved downward. 2 corresponds to the conveying pipe 19. The steel ball feeding equipment conveys the steel balls along the pipeline to the conveying pipe 19. The cylinder 3 17 pushes the steel balls in the conveying pipe 19 against the driving block 12 and drops them into the guide tube. Under the action of the timer, the cylinder 1 6 drives the pressure rod 2 8 to pre-tighten the steel balls in the guide tube. Then the driving block 12 rises and slides, so that the driving block 12 near the side of the cylinder 4 20 is connected to the guide tube with the steel balls. The driving block 12 moves horizontally and drives the guide tube to move under the pressure rod 1 4, which performs a secondary compression process on it.
[0026] See also Figure 2As shown, the top of the support platform 1 is fixedly connected to a guide rod 10, the outer side of the guide rod 10 is slidably connected to a guide slider 11, one end of the guide rod 10 is fixedly connected to a cylinder four 20, the output end of the cylinder four 20 is fixedly connected to the guide slider 11, the side of the guide slider 11 is fixedly connected to a support plate three 9, the top of the support plate three 9 is fixedly connected to a cylinder two 16, the output end of the cylinder two 16 is fixedly connected to a slide, and the slide is slidably connected to the support plate three 9.
[0027] It should be noted that the cylinder four 20 of the utility model drives the guide slider 11 to drive the support plate three 9 to move along the guide rod 10. The guide rod 10 is arranged parallel to the conveying trough 15, so that the support plate three 9 can drive the driving block 12 to move at the top of the conveying trough 15, and the cylinder two 16 is fixed to the top of the support plate three 9, so that the cylinder two 16 drives the driving block 12 to move along the Z axis through the slide, so that the driving block 12 can be lifted and moved, and can cooperate with different guide tubes and carry out transportation.
[0028] See also Figure 2 、 3 As shown in FIG4 , two drive blocks 12 are provided and both are L-shaped structures. The drive block 12 is fixedly connected to the slide. The T-shaped channel is a hole of the T-shaped structure. The hole of the T-shaped structure consists of a vertically downward hole and a feed hole 14. The feed hole 14 is located at the end of the drive block 12, and the positioning tube 13 is connected to the vertically downward hole.
[0029] It should be noted that there are two drive blocks 12 in the utility model, which can be divided into drive block No. 1 and drive block No. 2 along the direction away from cylinder four 20. When drive block No. 1 moves to the bottom of pressure rod one, drive block No. 2 is located below pressure rod two 8, and the feed hole 14 at the end of drive block No. 2 corresponds to the conveying pipe 19, which facilitates the steel balls to enter from the feed hole 14 and then enter the guide tube through the positioning tube 13.
[0030] See also Figure 2 As shown, the top of the support platform 1 is fixedly connected to a support plate 2 5, the top of the support plate 2 5 is fixedly connected to a cylinder 1 6, the output end of the cylinder 1 6 is fixedly connected to a lifting block 7, the pressure rod 2 8 is fixedly connected to the lifting block 7, the top of the support platform 1 is fixedly connected to a support plate 1 2, the side of the support plate 1 2 is fixedly connected to a dual-axis cylinder 3, and the output end of the dual-axis cylinder 3 is fixedly connected to the pressure rod 1 4.
[0031] It should be noted that, in the present invention, when the driving block 12 moves to the bottom of the lifting block 7, the cylinder 1 6 drives the lifting block 7 to move downward, and the lifting block 7 drives the pressure rod 2 8 to insert downward into the driving block 12 and penetrate the driving block 12 into the guide tube, thereby pre-tightening the steel ball in the guide tube, and then the driving block 12 pushes it to the bottom of the pressure rod 1 4, and the dual-axis cylinder 3 drives the pressure rod 1 4 to move downward and penetrate the driving block 12 to press the steel ball in the guide tube.
[0032] See also Figure 1 As shown, one side of the support plate 2 5 is fixedly connected to a support 18, the top of the support 18 is fixedly connected to a delivery pipe 19 that cooperates with the feed hole 14, the top of the delivery pipe 19 is connected to the steel ball feeding equipment, and the top of the support platform 1 is fixedly connected to a cylinder 3 17, and the output end of the cylinder 3 17 is slidably installed in the delivery pipe 19.
[0033] It should be noted that the steel ball feeding equipment of the present invention is a vacuum feeder for steel balls. It is a device that uses the principle of vacuum negative pressure to suck and transport steel balls and other materials to a designated location through a pipeline. Its structure includes a vacuum pump and a conveying pipeline, etc. The vacuum pump is used to create a negative pressure environment and is the power source for material absorption and transportation. By pumping air, a negative pressure is formed inside the system, so that the material can be absorbed. The conveying pipeline system mainly includes a stainless steel suction nozzle (suction nozzle), a conveying wire hose, etc. The connecting suction nozzle is responsible for the transportation of materials. The suction nozzle is located at the starting end of the conveying pipeline and is used to absorb materials; the conveying pipeline ensures that the material can be smoothly transported to the designated location. The steel balls enter the conveying pipe 19 from the pipeline, and the cylinder three 17 pushes the steel balls in the conveying pipe 19 into the feed hole 14, and cooperates with the downward pressure of the pressure rod two 8 to press the steel balls into the guide tube.
[0034] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0035] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.
[0036] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A guide tube steel ball pressing device, characterized by: include: Support platform (1); A conveying trough (15) with an open top is placed on the top of the support platform (1), and a channel for the guide tube to move is provided in the middle of the conveying trough (15); A driving block (12) is slidably placed on the top of the support platform (1); a driving block (12) is provided on one side of the driving block (12) for lifting; a T-shaped channel is provided at the end of the driving block (12) for positioning and placing a steel ball; a positioning tube (13) for moving the guide tube is fixed to the bottom of the driving block (12); The pressure rod mechanism is placed above the driving block (12), and the pressure rod mechanism includes a pressure rod 1 (4) and a pressure rod 2 (8) which are arranged to be lifted and lowered, and is used to press the steel ball into the guide tube.
2. The guide tube steel ball pressing device according to claim 1, characterized in that: The top of the support platform (1) is fixedly connected to a guide rod (10), the outer side of the guide rod (10) is slidably connected to a guide slider (11), one end of the guide rod (10) is fixedly connected to a cylinder four (20), and the output end of the cylinder four (20) is fixedly connected to the guide slider (11).
3. The device for pressing steel balls into a guide tube according to claim 2, characterized in that: The side of the guide slider (11) is fixedly connected to the support plate three (9), the top of the support plate three (9) is fixedly connected to the cylinder two (16), the output end of the cylinder two (16) is fixedly connected to the slide, and the slide is slidably connected to the support plate three (9).
4. The device for pressing steel balls into a guide tube according to claim 3, characterized in that: Two driving blocks (12) are provided and both are L-shaped structures. The driving blocks (12) are fixedly connected to the slide.
5. The device for pressing steel balls into a guide tube according to claim 1, characterized in that: The T-shaped channel is a hole of a T-shaped structure, and the hole of the T-shaped structure consists of a vertically downward hole and a feed hole (14). The feed hole (14) is located at the end of the driving block (12), and the positioning tube (13) is connected to the vertically downward hole.
6. The device for pressing steel balls into a guide tube according to claim 1, characterized in that: The top of the support platform (1) is fixedly connected to a second support plate (5), the top of the second support plate (5) is fixedly connected to a first cylinder (6), the output end of the first cylinder (6) is fixedly connected to a lifting block (7), and the second pressure rod (8) is fixedly connected to the lifting block (7).
7. The device for pressing steel balls into a guide tube according to claim 6, characterized in that: The top of the support platform (1) is fixedly connected to a support plate (2), the side of the support plate (2) is fixedly connected to a double-axis cylinder (3), and the output end of the double-axis cylinder (3) is fixedly connected to a pressure rod (4).
8. The device for pressing steel balls into a guide tube according to claim 7, characterized in that: One side of the support plate 2 (5) is fixedly connected to a support (18), the top of the support (18) is fixedly connected to a delivery pipe (19) that matches the feed hole (14), the top of the delivery pipe (19) is connected to a steel ball feeding device, and the top of the support platform (1) is fixedly connected to a cylinder 3 (17), and the output end of the cylinder 3 (17) is slidably installed in the delivery pipe (19).