Efficient and rapid rust removal device for steel surface

Abstract

The utility model provides an efficient quick derusting device for steel surfaces, and relates to the technical field of metal processing, the efficient quick derusting device comprises a supporting table and a quick derusting mechanism for the steel surfaces, the quick derusting mechanism for the steel surfaces is installed on the upper side of the supporting table, and the quick derusting mechanism for the steel surfaces comprises a driven assembly, a steel plate moving assembly and a derusting assembly; according to the steel surface rapid derusting mechanism, a hydraulic pump can adjust the height of a derusting grinding wheel through a hydraulic rod, so that specific adjustment is conducted according to steel plates with different thicknesses, and then the surface derusting requirements of the steel plates with different thicknesses can be met; the grinding power of the rust removal grinding wheel can be better provided, the rust removal grinding wheel is adopted, rust removal work can be rapidly and thoroughly carried out through friction force on the surface of the rust removal grinding wheel, rust dust obtained through grinding of the rust removal grinding wheel can be absorbed and collected by the dust collector through the dust collection bin, and the situation that the rust dust drifts in air is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a device for quickly and efficiently removing rust from the surface of steel. Background Art

[0002] The efficient and rapid rust removal device for steel surfaces is a mechanical device specially used to remove rust from the surface of steel. It grinds the steel surface with a high-speed rotating grinding wheel or other abrasives to remove oxide scale and rust layer. This device is usually composed of a motor, grinding wheel, clamp, etc. It has the advantages of simple operation, high efficiency and low cost. It is widely used in steel mills, shipyards, bridge construction and other industries. It can effectively improve the surface finish and quality of steel and extend its service life.

[0003] After searching, the document of announcement number "CN216228672U" mentioned that "the utility model relates to a device for high-efficiency and rapid rust removal on the surface of steel materials, including a rust removal structure and a recovery structure, the recovery structure is arranged at the bottom of the rust removal structure, and a support structure is arranged on the top of the recovery structure; the recovery structure includes a workbench, the bottom of the workbench is fixedly connected to four pillars, a fixed plate is fixedly connected between the left sides of the two right pillars, the top of the fixed plate is fixedly connected to a recovery box, the top of the recovery box is fixedly connected to a dust suction pump, the top of the workbench is fixedly connected to a first electric push rod, the The top end of the piston rod of the first electric push rod is fixedly connected to a connecting block, the left side of the connecting block is fixedly connected to a second electric push rod, and the left end of the piston rod of the second electric push rod is fixedly connected to a supporting plate. When in use, the efficient and rapid rust removal device can recycle impurities generated during the processing, which is convenient for users to clean and avoid polluting the working environment. However, in the process of rust removal on the surface of steel, since most steel materials are steel plates, they are fixed to a fixed position for fixed-point grinding during rust removal. In the process of grinding multiple steel plates, operations such as installing steel plates are more troublesome, and this method is relatively lacking in grinding corners.

[0004] Therefore, we provide a high-efficiency and rapid rust removal device for steel surface to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a device for quickly and efficiently removing rust from the surface of steel materials, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for quickly and efficiently removing rust from a steel surface, comprising a support platform and a mechanism for quickly removing rust from a steel surface, wherein the mechanism for quickly removing rust from a steel surface is installed on the upper side of the support platform;

[0007] The steel surface rapid rust removal mechanism includes a driven component, a steel plate moving component and a rust removal component. The driven component is provided on the upper side of the support platform, the steel plate moving component is provided on the outer side of the support platform, and the rust removal component is provided on the outer side of the steel plate moving component.

[0008] Preferably, the driven assembly includes a supporting hollow frame and a driven wheel. The supporting hollow frame is welded to the upper side of the supporting platform, and the upper side of the supporting hollow frame is provided with a driven wheel.

[0009] Preferably, the steel plate moving assembly includes a side frame, a rotating belt, a rotating motor and an electromagnetic suction plate. Side frames are installed on the left and right sides of the support platform, and rotating belts are installed on the inner sides of the side frames. The lower side of the rotating belt is rotatably connected to the rotating motor, and an electromagnetic suction plate is provided in the middle of the rotating belt.

[0010] Preferably, the electromagnetic suction plates are welded to the rotating belt, and the electromagnetic suction plates are symmetrically arranged in two groups on the left and right.

[0011] Preferably, the rust removal assembly includes a hydraulic pump, a hydraulic rod, a grinding motor, a force belt, a rust removal grinding wheel, a dust suction bin and a dust collector. A hydraulic pump is provided on the outside of the rotating belt, and a hydraulic rod is installed on the upper side of the hydraulic pump.

[0012] Preferably, a grinding motor is installed at the top of the hydraulic rod, a force belt is installed at the end of the grinding motor, a rust removal grinding wheel is installed on the inner side of the hydraulic rod, and the rust removal grinding wheel and the grinding motor form a rotating structure through the force belt.

[0013] Preferably, a dust collection bin is provided on the outer side of the rust removal grinding wheel, and a dust collector is provided on the front side of the hydraulic pump.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. Through the setting of the rapid rust removal mechanism on the steel surface, when it is needed, the staff puts the steel plate on the driven wheel, which can reduce the friction when the staff pushes the steel plate. In the grinding process, even if there is downward pressure from the rust removal grinding wheel, the staff can easily push it. The rotating motor drives the rotating belt to move horizontally, so that the electromagnetic suction plate moves horizontally, thereby providing power for the movement of the electromagnetic suction plate. After being adsorbed to the steel, the electromagnetic suction plate assists in movement, reducing the pushing force of the staff and having the effect of restraining the other end of the steel.

[0016] 2. Through the setting of the rapid rust removal mechanism on the steel surface, when it is needed, the hydraulic pump can adjust the height of the rust removal grinding wheel through the hydraulic rod, so as to make specific adjustments for steel plates of different thicknesses, thereby meeting the rust removal needs of the surfaces of steel plates of different thicknesses. The grinding motor drives the rust removal grinding wheel through the force belt, which can better provide the grinding power of the rust removal grinding wheel. The use of the rust removal grinding wheel can quickly and thoroughly remove rust through the friction force on the surface of the rust removal grinding wheel. The rust dust polished out by the rust removal grinding wheel can be absorbed and collected by the vacuum cleaner through the dust collection bin, reducing the problem of rust dust floating in the air and causing physical injury to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the overall side structure of the utility model;

[0019] Figure 3 This is a schematic structural diagram of the steel plate moving assembly of the present utility model;

[0020] Figure 4 This is a schematic structural diagram of the rust removal component of the present utility model.

[0021] Numbers in the figure: 1. Support platform; 2. Rapid rust removal mechanism on steel surface; 21. Driven assembly; 211. Support hollow frame; 212. Driven wheel; 22. Steel plate moving assembly; 221. Side frame; 222. Rotating belt; 223. Rotating motor; 224. Electromagnetic suction plate; 23. Rust removal assembly; 231. Hydraulic pump; 232. Hydraulic rod; 233. Grinding motor; 234. Force belt; 235. Rust removal grinding wheel; 236. Dust collection bin; 237. Vacuum cleaner. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 As shown, the utility model provides a technical solution: a device for quickly and efficiently removing rust from the surface of steel materials, comprising a support platform 1 and a mechanism for quickly removing rust from the surface of steel materials 2, wherein the mechanism for quickly removing rust from the surface of steel materials 2 is installed on the upper side of the support platform 1;

[0024] The steel surface rapid rust removal mechanism 2 includes a driven component 21, a steel plate moving component 22 and a rust removal component 23. The driven component 21 is provided on the upper side of the support platform 1, the steel plate moving component 22 is provided on the outer side of the support platform 1, and the rust removal component 23 is provided on the outer side of the steel plate moving component 22.

[0025] Furthermore, the driven component 21 includes a supporting hollow frame 211 and a driven wheel 212. The supporting hollow frame 211 is welded to the upper side of the support platform 1, and the upper side of the supporting hollow frame 211 is provided with a driven wheel 212. When it is needed, the staff puts the steel plate on the driven wheel 212, which can reduce the friction when the staff pushes the steel plate, and during the grinding process, even if there is downward pressure from the rust removal grinding wheel 235, the staff can easily push it.

[0026] Furthermore, the steel plate moving assembly 22 includes a side frame 221, a rotating belt 222, a rotating motor 223 and an electromagnetic suction plate 224. Side frames 221 are installed on the left and right sides of the support platform 1, and rotating belts 222 are installed on the inner sides of the side frames 221. The lower side of the rotating belt 222 is rotatably connected to the rotating motor 223, and an electromagnetic suction plate 224 is provided in the middle of the rotating belt 222. When needed, the rotating motor 223 drives the rotating belt 222 to move horizontally, thereby allowing the electromagnetic suction plate 224 to move horizontally, thereby providing power for the movement of the electromagnetic suction plate 224.

[0027] Furthermore, the electromagnetic suction plate 224 is welded to the rotating belt 222, and the electromagnetic suction plate 224 is symmetrically arranged in two groups on the left and right. When needed, the electromagnetic suction plate 224 assists in movement after being adsorbed onto the steel, reducing the pushing force of the staff and having the effect of restraining the other end of the steel.

[0028] Furthermore, the rust removal component 23 includes a hydraulic pump 231, a hydraulic rod 232, a grinding motor 233, a force belt 234, a rust removal grinding wheel 235, a dust collection bin 236 and a dust collector 237. A hydraulic pump 231 is provided on the outside of the rotating belt 222, and a hydraulic rod 232 is installed on the upper side of the hydraulic pump 231. When needed, the hydraulic pump 231 can adjust the height of the rust removal grinding wheel 235 through the hydraulic rod 232, so as to make specific adjustments for steel plates of different thicknesses, thereby meeting the rust removal requirements on the surfaces of steel plates of different thicknesses.

[0029] Furthermore, a grinding motor 233 is installed at the top of the hydraulic rod 232, and a force belt 234 is installed at the end of the grinding motor 233. A rust removal grinding wheel 235 is installed on the inner side of the hydraulic rod 232. The rust removal grinding wheel 235 and the grinding motor 233 form a rotating structure through the force belt 234. When needed, the grinding motor 233 drives the rust removal grinding wheel 235 through the force belt 234, which can better provide the grinding power of the rust removal grinding wheel 235. By using the rust removal grinding wheel 235, the rust removal work can be carried out quickly and thoroughly through the friction force on the surface of the rust removal grinding wheel 235.

[0030] Furthermore, a dust collection bin 236 is provided on the outside of the rust removal grinding wheel 235, and a dust collector 237 is provided on the front side of the hydraulic pump 231. When needed, the rust dust polished out by the rust removal grinding wheel 235 can be absorbed and collected by the dust collector 237 through the dust collection bin 236, thereby reducing the problem of rust dust floating in the air and causing physical injuries to the staff.

[0031] Working principle: A high-efficiency and fast rust removal device for steel surface is moved to the working position. When in use, the first step is to put the support platform 1 in the position where it needs to be used, and then the staff puts the steel plate on the driven wheel 212 on the supporting hollow frame 211. Then the rotating motor 223 in the side frame 221 controls the rotating belt 222 to drive the electromagnetic suction plate 224 to the left position, and uses the electromagnetic suction plate 224 to adsorb the steel plate. After preparation, the second step is to adjust the derusting speed of the steel plate through the hydraulic rod 232 according to the thickness of the steel plate. After the height of the rust removal grinding wheel 235 is adjusted, as the staff pushes and rotates the motor 223, the electromagnetic suction plate 224 is driven to suck the steel plate to the bottom of the rust removal grinding wheel 235. The grinding motor 233 drives the rust removal grinding wheel 235 to rotate at high speed through the force belt 234 for grinding. At the same time, the vacuum cleaner 237 absorbs the rust dust produced by grinding through the dust collection bin 236. Finally, the staff slowly pushes until the grinding is completed and replaces another steel plate. In this way, the use process of a high-efficiency and fast rust removal device for steel surface is completed.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for quickly and efficiently removing rust from a steel surface, comprising a support platform (1) and a mechanism for quickly removing rust from a steel surface (2), characterized in that: A steel surface rapid rust removal mechanism (2) is installed on the upper side of the support platform (1); The steel surface rapid rust removal mechanism (2) comprises a driven component (21), a steel plate moving component (22) and a rust removal component (23); the driven component (21) is arranged on the upper side of the support platform (1); the steel plate moving component (22) is arranged on the outer side of the support platform (1); and the rust removal component (23) is arranged on the outer side of the steel plate moving component (22).

2. The device for high-efficiency and rapid rust removal on steel surface according to claim 1, characterized in that: The driven assembly (21) comprises a supporting hollow frame (211) and a driven wheel (212); the supporting hollow frame (211) is welded to the upper side of the supporting platform (1); and the driven wheel (212) is provided on the upper side of each supporting hollow frame (211).

3. The device for high-efficiency and rapid rust removal on steel surface according to claim 1, characterized in that: The steel plate moving assembly (22) comprises a side frame (221), a rotating belt (222), a rotating motor (223) and an electromagnetic suction plate (224); the side frames (221) are installed on both the left and right sides of the support platform (1); the rotating belt (222) is installed on the inner side of each side frame (221); the lower side of the rotating belt (222) is rotatably connected to the rotating motor (223); and the electromagnetic suction plate (224) is provided in the middle of the rotating belt (222).

4. The device for high-efficiency and rapid rust removal on steel surface according to claim 3, characterized in that: The electromagnetic suction plates (224) are welded to the rotating belt (222), and the electromagnetic suction plates (224) are symmetrically arranged in two groups on the left and right.

5. The device for high-efficiency and rapid rust removal on steel surface according to claim 3, characterized in that: The rust removal assembly (23) comprises a hydraulic pump (231), a hydraulic rod (232), a grinding motor (233), a force belt (234), a rust removal grinding wheel (235), a dust collection bin (236) and a dust collector (237). The outer side of the rotating belt (222) is provided with a hydraulic pump (231), and the upper side of the hydraulic pump (231) is provided with a hydraulic rod (232).

6. The device for high-efficiency and rapid rust removal on steel surface according to claim 5, characterized in that: A grinding motor (233) is installed at the top of the hydraulic rod (232), a force belt (234) is installed at the end of the grinding motor (233), a rust removal grinding wheel (235) is installed on the inner side of the hydraulic rod (232), and the rust removal grinding wheel (235) and the grinding motor (233) form a rotating structure through the force belt (234).

7. The device for high-efficiency and rapid rust removal on steel surface according to claim 5, characterized in that: The outer side of the rust removal grinding wheel (235) is provided with a dust collection bin (236), and the front side of the hydraulic pump (231) is provided with a dust collector (237).

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