Detection equipment for surface of metal shell with cavity

By designing a detection device for the surface of a metal shell with a cavity, using the support column and spring structure of the shell seat to adapt to different cavity heights, and combining the lifting mechanism and buffer mechanism, the deformation and adaptability problems of existing detection equipment when detecting metal shells with cavities are solved, and efficient and flexible detection effects are achieved.

CN223354220UActive Publication Date: 2025-09-19DONGGUAN GRACE METAL PROD CO LTD
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Patent Information

Application Number
CN202422855124.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-19
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

When existing shell detection equipment detects metal shells with cavities, it is easy to cause deformation of the shell or detection components, and it is difficult to flexibly adapt to the detection requirements of different cavity sizes.

Method used

A surface inspection device for metal housings with cavities was designed, comprising a testing mechanism, a lifting mechanism, a lifting platform, a buffer mechanism, a testing platform, and a housing base. The housing base's support columns and spring structure adapt to housings with varying cavity heights, while the lifting mechanism and buffer mechanism reduce impact during inspection.

Benefits of technology

It effectively fixes and supports the metal shell with cavity, reduces the probability of deformation during detection, improves the flexibility and accuracy of detection, and reduces the impact during the detection process through the buffer mechanism.

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Abstract

The utility model discloses a device for detecting the surface of a metal shell with a cavity, which comprises a detection mechanism, a lifting mechanism, a lifting platform, a buffer mechanism, a detection platform and a shell seat, the lifting mechanism is connected to the detection platform, the lifting platform is connected with the lifting mechanism, the detection mechanism is connected with the lifting platform, the buffer mechanism is connected to the detection platform, and the shell seat is connected with the detection mechanism. The shell seat comprises a clamping column, a base, a supporting column and a spring, the clamping column and the base are both connected to the detection table, a through hole is formed in the base, one end of the supporting column is provided with a protrusion, the other end of the supporting column movably extends into the through hole, the supporting column is sleeved with the spring, one end of the spring is connected with the protrusion, and the other end of the spring is connected with the detection table. And the supporting column is arranged below the detection mechanism. According to the utility model, the metal shell with the cavity can be arranged on the shell seat, and the spring has an elastic function, so that the supporting column can be matched with cavities with different heights, and the flexibility is high.
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Description

Technical Field

[0001] The utility model relates to the field of detection equipment design, in particular to a detection equipment for the surface of a metal shell with a cavity. Background Art

[0002] After processing, many products require surface dimensional testing using inspection equipment to determine whether the product meets the required accuracy. Housings, as a common product, naturally also require surface testing.

[0003] Most of the existing shell detection equipment is contact detection equipment, and in order to adapt to shell detection at different heights, the detection part of the detection equipment is mostly movable, which relies on power devices such as cylinders to move the detection part of the detection equipment until the detection equipment and the shell are in contact to achieve detection.

[0004] Many shells have cavities that can be used to accommodate other parts. When inspecting metal shells with cavities, in order to reduce deformation of the shell during inspection and reduce displacement of the shell during inspection, supports are often required in the shell cavity. However, the cavity sizes of different shells vary. Frequent replacement of cavity supports during inspection is time-consuming and labor-intensive, and has poor flexibility.

[0005] On the other hand, when the detection part and the shell of the existing detection equipment come into contact, the impact is relatively large, which easily causes deformation of the shell or the detection part. Utility Model Content

[0006] The purpose of the present utility model is to provide a detection device for the surface of a metal shell with a cavity, which can solve one or more of the above problems.

[0007] According to one aspect of the present invention, a device for detecting the surface of a metal shell with a cavity is provided, comprising a detection mechanism, a lifting mechanism, a lifting platform, a buffer mechanism, a detection platform and a shell seat.

[0008] The lifting mechanism is connected to the detection platform, the lifting platform is connected to the lifting mechanism, the detection mechanism is connected to the lifting platform, and the buffer mechanism is connected to the detection platform and is arranged below the lifting platform.

[0009] The housing seat includes a clamping column, a base, a support column and a spring. The clamping column and the base are both connected to the detection table. The base is provided with a through hole.

[0010] One end of the support column is provided with a protrusion, and the other end can be movably extended into the through hole. The spring is sleeved on the support column, one end of the spring is connected to the protrusion, and the other end is connected to the detection platform. The support column is arranged below the detection mechanism.

[0011] The beneficial effects of the present invention are as follows: in the present invention, the cavity metal shell can be clamped on the clamping column, so that the above-mentioned cavity metal shell can be effectively fixed on the shell seat, and the support column can be against the inside of the cavity of the shell to support the part of the cavity metal shell to be detected. Since the spring has an elastic effect, the support column can match the use of different cavity heights and sizes, and has strong flexibility. During detection, the lifting platform can be driven down by the lifting mechanism, so that the detection mechanism can contact the surface of the cavity metal shell on the shell seat to detect its surface, and since a buffer mechanism is provided, the buffer mechanism can buffer the impact of the lifting platform when the lifting platform moves down into place, thereby avoiding excessive impact of the detection mechanism on the cavity metal shell, so as to reduce the probability of deformation of the shell or the detection mechanism.

[0012] In some embodiments, the detection mechanism includes a detector, a connecting plate, and a connecting rod. Multiple connecting rods are provided, each connected at one end to the lifting platform and at the other end to the connecting plate. The detector is mounted on the connecting plate and positioned opposite the support column. By replacing connecting rods of different lengths, the height of the detector can be easily adjusted to suit different detection needs.

[0013] In some embodiments, the buffer mechanism includes a first buffer and a first buffer seat, wherein the first buffer seat is connected to the test platform and the first buffer is mounted on the first buffer seat. By providing the first buffer seat, the installation height of the first buffer can be easily adjusted by adjusting the installation position of the first buffer.

[0014] In some embodiments, the lifting mechanism includes a bracket, a guide rail, a slider, and a cylinder. The bracket is connected to the inspection platform, the guide rail is mounted on the bracket, the slider is slidably mounted on the guide rail, the lifting platform is connected to the slider, and the cylinder is mounted on the bracket and connected to the lifting platform. The cylinder can drive the lifting platform to move, and the movement of the lifting platform can cause the slider to slide along the guide rail, thereby reducing offset caused by the lifting platform's movement other than lifting.

[0015] In some embodiments, the device includes a stopper, a second buffer, and a second buffer seat. The second buffer seat is connected to the bracket, and the second buffer is mounted on the second buffer seat. The stopper is connected to the lifting platform, and the second buffer is located above the stopper. After the lifting platform is raised to its position, the second buffer can provide cushioning, thereby reducing the impact of the lifting platform on other structures due to the lifting movement.

[0016] In some embodiments, the detection station is provided with a controller and a display, the detection mechanism is electrically connected to the controller, and the controller is electrically connected to the display. The detection results obtained by the detection mechanism can be displayed on the display.

[0017] In some embodiments, the present invention further comprises a power device, wherein the test platform is provided with a start button, the power device is mounted on the test platform and connected to the lifting mechanism, and the power device and the start button are electrically connected to a controller. The start button can be triggered to activate the power device, thereby driving the lifting mechanism to move. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a detection device for the surface of a metal shell with a cavity according to an embodiment of the present invention.

[0019] Figure 2 This is a schematic structural diagram of a detection device for the surface of a metal shell with a cavity according to an embodiment of the present invention.

[0020] Figure 3 This is a left view of a structural schematic diagram of a detection device for the surface of a metal shell with a cavity according to an embodiment of the present invention.

[0021] Figure 4 for Figure 1 An enlarged view of part A of the detection device with a cavity metal shell surface.

[0022] Figure 5 This is a structural schematic diagram of a detection device for the surface of a metal shell with a cavity according to an embodiment of the present invention when in use.

[0023] In the figure: 1. Detection mechanism, 2. Lifting mechanism, 3. Lifting platform, 4. Buffer mechanism, 5. Detection platform, 6. Housing base, 7. Block, 8. Second buffer, 9. Second buffer seat, 10. Power unit, 20. Metal housing with cavity, 11. Detector, 12. Connecting plate, 13. Connecting rod, 21. Bracket, 22. Guide rail, 23. Slider, 24. Cylinder, 41. First buffer, 42. First buffer seat, 51. Display, 52. Start button, 61. Post, 62. Base, 63. Support post, 64. Spring, 621. Through hole, 631. Protrusion. DETAILED DESCRIPTION

[0024] The present invention will be further described in detail below with reference to the accompanying drawings.

[0025] refer to Figures 1 to 5 The utility model is a detection device for the surface of a metal shell with a cavity, which includes a detection mechanism 1, a lifting mechanism 2, a lifting platform 3, a buffer mechanism 4, a detection platform 5 and a shell seat 6.

[0026] The lifting mechanism 2 includes a bracket 21, a guide rail 22, a slider 23, and a cylinder 24. The top surface of the test platform 5 is parallel to the horizontal plane. The bracket 21 is fixedly connected to the top surface of the test platform 5 by screws. There are preferably two guide rails 22, both of which are fixedly mounted on the bracket 21 by screws. The two guide rails 22 are arranged in parallel and perpendicular to the horizontal plane. There are also preferably two sliders 23, each of which is slidably mounted on the two guide rails 22.

[0027] The lifting platform 3 is fixedly connected to the two sliders 23 by screws, the cylinder body of the cylinder 24 is fixedly mounted on the bracket 21 by screws, and the piston rod of the cylinder 24 is fixedly connected to the lifting platform 3 by screws, so that the cylinder 24 can drive the lifting platform 3 to move up and down along the guide rail 22.

[0028] The detection mechanism 1 includes a detector 11, a connecting plate 12, and a connecting rod 13. There can be multiple connecting rods 13. In this embodiment, four connecting rods 13 are preferably used. One end of each of the four connecting rods 13 is fixedly connected to the bottom of the lifting platform 3 by screws, and the other end of each of the four connecting rods 13 is fixedly connected to the connecting plate 13 by screws. The detector 11 can be set according to the items to be detected. It can be one or more of a flatness sensor or a height sensor. The detector 11 is fixedly mounted on the bottom of the connecting plate 13 by screws.

[0029] The buffer mechanism 4 includes a first buffer 41 and a first buffer seat 42. The first buffer seat 42 is fixedly connected to the top surface of the inspection platform 5 by screws, and the first buffer 41 is fixedly mounted on the first buffer seat 42 by screws. The first buffer 41 is located below the lifting platform 3 so that when the lifting platform 3 descends to a certain position, the lifting platform 3 can contact the first buffer 41.

[0030] The housing base 6 includes a clamping column 61, a base 62, a support column 63, and a spring 64. The clamping column 61 is fixedly connected to the detection platform 5 by screws, and the base 62 is also fixedly connected to the top surface of the detection platform 5 by screws. The base 62 is provided with a through hole 621. The top of the support column 63 is provided with a protrusion 631, and the bottom end of the support column 63 extends into the through hole 621 and can move along the through hole 621. The spring 64 is sleeved on the support column 63, and one end of the spring 64 abuts against the bottom of the protrusion 631, and the other end of the spring 64 abuts against the top surface of the detection platform 1. After being set, the support column 63 is opposite to the detector 11 and is located below the detector 11.

[0031] The present cavity metal shell surface inspection device further includes a stopper 7, a second buffer 8, and a second buffer seat 9. The second buffer seat 9 is fixedly connected to the bracket 21 by screws, and the second buffer 8 is fixedly mounted on the second buffer seat 9 by screws. The stopper 7 is fixedly connected to the lifting platform 3 by screws, and the second buffer 8 is arranged above the stopper 7, so that when the lifting platform 3 rises to a certain position, the stopper 7 connected to the lifting platform 3 can contact the second buffer 8.

[0032] A controller is provided in the detection platform 5, which can preferably be a single-chip microcomputer, and a display 51 is provided on the detection platform 5. The detector 11 of the detection mechanism 1 can be electrically connected to the controller through a wire, and the controller can be electrically connected to the display 51 through a wire, so that the results detected by the detector 11 can be transmitted to the controller and displayed through the display 51.

[0033] The present cavity metal shell surface inspection device further includes a power device 10. The power device 10 can preferably be an electric air pump, which is fixedly mounted on the inspection platform 5 by screws, and the air pump on the electric air pump can be connected to the cylinder 24 of the lifting mechanism 2 via a pipe. At the same time, the motor on the electric air pump is electrically connected to the controller via a wire. A start button 52 is also provided on the inspection platform 5. The start button 52 is electrically connected to the controller via a wire, so that a user can trigger the start button 52 to drive the power device 10 to work through the controller.

[0034] When the detection device for the surface of the cavity metal shell is in use, the cavity metal shell 20 can be clamped on the clamping column 61, and the cavity metal shell 20 can be set on the support column 63, then the support column 63 can be set in the cavity of the cavity metal shell 20, and at the same time, relying on the action of the spring 64, the support column 63 can support the top wall of the cavity of the cavity metal shell 20 to effectively support the shell 20.

[0035] The power device 10 can be connected to an external air source, and then the start button 52 can be pressed so that the external air source can supply air to the cylinder 24 through the power device 10, and the cylinder 24 can drive the lifting platform 3 to move downward, and the downward movement of the lifting platform 3 can move the slider 23 along the guide rail 22 to reduce the unexpected position offset of the lifting platform 3 during movement. As the lifting platform 3 moves downward, the detector 11 also moves downward. When the lifting platform 3 moves down to its position, the cylinder 24 stops working, and the lifting platform 3 stops moving accordingly. The lifting platform 3 can abut against the first buffer 41, so that the first buffer 41 can cushion the impact of the lifting platform 3 caused by inertia. At the same time, the detector 11 can contact the surface of the cavity metal shell 20 to detect the surface of the cavity metal shell 20.

[0036] The results obtained from the test can be displayed on the display 51. After the test is completed, the cylinder 24 can work again to drive the lifting platform 3 to move upward. The upward movement of the lifting platform 3 can also move the slider 23 along the guide rail 22 to reduce the unexpected position deviation of the lifting platform 3 during movement. When the lifting platform 3 moves up to the initial position, the cylinder 24 stops working and waits for the next test. When the lifting platform 3 rises to its position, the abutment 7 connected to the lifting platform 3 can abut against the second buffer 8, so that the second buffer 8 can cushion the impact of the lifting platform 3 caused by inertia.

[0037] The above descriptions are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these all fall within the scope of protection of the present invention.

Claims

1. A detection device for the surface of a metal shell with a cavity, characterized in that: It includes a detection mechanism, a lifting mechanism, a lifting platform, a buffer mechanism, a detection platform and a shell base. The lifting mechanism is connected to the detection platform, the lifting platform is connected to the lifting mechanism, the detection mechanism is connected to the lifting platform, and the buffer mechanism is connected to the detection platform and is arranged below the lifting platform. The housing seat includes a clamping column, a base, a support column and a spring. The clamping column and the base are both connected to the detection table. The base is provided with a through hole. One end of the support column is provided with a protrusion, and the other end can be movably extended into the through hole. The spring is sleeved on the support column, one end of the spring is connected to the protrusion, and the other end is connected to the detection platform. The support column is arranged below the detection mechanism.

2. The detection device for the surface of a metal shell with a cavity according to claim 1, characterized in that: The detection mechanism includes a detector, a connecting plate and a connecting rod. There are multiple connecting rods, one end of each of the connecting rods is connected to the lifting platform, and the other end is connected to the connecting plate. The detector is installed on the connecting plate and is arranged opposite to the support column.

3. The detection device for the surface of a metal shell with a cavity according to claim 1, characterized in that: The buffer mechanism includes a first buffer and a first buffer seat. The first buffer seat is connected to the detection platform, and the first buffer is installed on the first buffer seat.

4. The detection device for the surface of a metal shell with a cavity according to claim 1, characterized in that: The lifting mechanism includes a bracket, a guide rail, a slider and a cylinder. The bracket is connected to the detection platform, the guide rail is installed on the bracket, the slider is slidably mounted on the guide rail, the lifting platform is connected to the slider, and the cylinder is installed on the bracket and connected to the lifting platform.

5. The detection device for the surface of a metal shell with a cavity according to claim 4, characterized in that: It includes a stop block, a second buffer and a second buffer seat, the second buffer seat is connected to the bracket, the second buffer is installed on the second buffer seat, the stop block is connected to the lifting platform, and the second buffer is arranged above the stop block.

6. The detection device for the surface of a metal shell with a cavity according to claim 1, characterized in that: The detection platform is provided with a controller and a display, the detection mechanism is electrically connected to the controller, and the controller is electrically connected to the display.

7. The detection device for the surface of a metal shell with a cavity according to claim 6, characterized in that: The test platform comprises a power device, the test platform is provided with a start button, the power device is installed on the test platform and is connected with the lifting mechanism, and the power device and the start button are electrically connected with the controller respectively.