Block making machine plate feeding device suitable for bottom modeling

By adopting a gear rack transmission system driven by a reduction motor and a one-way push component in the block forming machine, the problem of the plate feeding device being easily damaged in the vibration system is solved, stable transmission and efficient plate feeding are achieved, and the equipment life is extended.

CN223354503UActive Publication Date: 2025-09-19QUANGONG MACHINERY
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Patent Information

Application Number
CN202422497576.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-19
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

When the existing plate feeding device is used in conjunction with the vibration system of the block forming machine, the driving component is easily damaged by the vibration, which affects the service life of the equipment.

Method used

The gear rack transmission system driven by the reduction motor is adopted. The rack is hinged on the movable frame and meshes with the driving gear. Combined with the one-way push component, the stable sliding transmission of the movable frame is achieved to avoid wear caused by vibration.

Benefits of technology

It achieves stable transmission of the driving mechanism, reduces wear, ensures continuous and efficient operation of the plate feeding device, and improves the service life and forming efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a block making machine plate feeding device suitable for bottom modeling, which comprises a rack, a bottom modeling mechanism, a movable frame and a driving mechanism, the movable frame is arranged on the top of the rack in a sliding manner, the bottom modeling mechanism is arranged on the movable frame, and the driving mechanism is arranged on the bottom modeling mechanism. The driving mechanism is installed on the rack and drives the movable frame to slide on the rack, and a plurality of one-way pushing assemblies are arranged on the movable frame; the driving mechanism comprises a gear motor, a driving gear and a rack, the gear motor is installed on the machine frame, the driving gear is in transmission connection with the output end of the gear motor, and one end of the rack is hinged to the end, close to the bottom modeling mechanism, of the movable frame and meshed with the driving gear. According to the block making machine plate feeding device suitable for bottom modeling, the bottoms of blocks can be modeled, and the driving mechanism of the block making machine plate feeding device keeps stable in transmission and is not prone to being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of block forming equipment, in particular to a plate feeding device of a block forming machine suitable for bottom shaping. Background Art

[0002] A concrete block forming machine is a machine that produces new wall blocks by adding a small amount of cement to materials such as sand, gravel, and fly ash. The new concrete blocks produced have the characteristics of high strength, easy masonry, good wall flatness, and high construction efficiency. The block forming machine includes a frame, a pressure head assembly, a vibration system, a plate feeding mechanism, and a material distribution vehicle device. The plate feeding mechanism transports the pallet to the top of the vibration system. The concrete raw materials enter the aggregate bin through a conveyor. The raw materials are transported to the top of the vibration system by a material vehicle, and after being vibrated and formed, they are transported to the next step. Existing plate feeding devices generally use chain transmission. The transmission chain is in a tensioned state and drives the movable frame to move back and forth. Especially under certain special operating conditions, such as when used in conjunction with the vibration system of the block forming machine, the vibration of the vibration system will be transmitted to the drive assembly that drives the movable frame to move back and forth, causing damage to the drive assembly and shortening the service life of the equipment. Utility Model Content

[0003] In order to overcome the technical defects of the prior art, the utility model provides a plate feeding device of a block forming machine suitable for bottom shaping, and the transmission of the driving mechanism remains stable and is not easily damaged.

[0004] The technical solution adopted by the utility model is: a plate feeding device of a block forming machine suitable for bottom molding, comprising a frame, a bottom molding mechanism, a movable frame and a driving mechanism, wherein the movable frame is slidably mounted on the top of the frame, the bottom molding mechanism is arranged on the movable frame, the driving mechanism is mounted on the frame and drives the movable frame to slide on the frame, and the movable frame is provided with a plurality of one-way pushing components;

[0005] The driving mechanism includes a reduction motor, a driving gear and a rack. The reduction motor is installed on the frame. The driving gear is transmission-connected to the output end of the reduction motor. One end of the rack is hinged to one end of the movable frame close to the bottom molding mechanism and meshes with the driving gear.

[0006] Preferably, the reduction motor has two output ends, each of the output ends is transmission-connected to a driving gear, each of the driving gears is meshed with a rack, and one end of the rack is hinged to the movable frame.

[0007] Preferably, two opposite slide grooves are provided on the upper portion of the frame, and a plurality of rollers are provided on both sides of the movable frame, and the rollers are in rolling engagement with the slide grooves on the corresponding sides.

[0008] Preferably, the two ends of the frame are an upper plate end and a lower plate end respectively, the upper plate end of the frame is provided with two upper plate rails, and one end of the movable frame close to the upper plate end of the frame extends between the two upper plate rails.

[0009] Preferably, the one-way pushing assembly includes a pushing block, a first limit block and a second limit block. The pushing block can be rotatably mounted on the movable frame, and the pushing block is tilted. The first limit block and the second limit block are respectively mounted on the inner wall of the movable frame at the high end and the low end of the pushing block, and the low end of the pushing block abuts against the second limit block. The high end of the pushing block is provided with a pushing head facing the bottom molding mechanism.

[0010] Preferably, L-shaped guide rods are provided on both sides of the top of the frame.

[0011] Preferably, a bottom shaping mechanism is installed at one end of the movable frame, and a pallet supporting surface is provided on the top of the frame, and the pallet supporting surface is placed below the bottom shaping mechanism.

[0012] Preferably, the bottom shaping mechanism comprises a shaping plate connected to the top of the movable frame.

[0013] The beneficial effects of the present invention are:

[0014] The drive mechanism of the utility model is driven by the meshing of a rack and a gear, wherein the rack is hinged on the movable frame. During the vibration forming operation, the flexible cooperation between the rack and the gear enables the transmission of the drive mechanism to remain stable, and is not prone to wear or damage to the transmission structure due to vibration.

[0015] The movable frame drives the base molding mechanism to operate continuously, and at the same time, performs pallet transportation, and ensures the upper plate speed while the bottom molding is being performed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a plate feeding device of a block forming machine suitable for bottom shaping according to the present invention.

[0017] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.

[0018] Figure 3 for Figure 1 A partial enlarged view of point B in the middle.

[0019] Figure 4 This is a side view of the plate feeding device of the block forming machine suitable for bottom shaping of the utility model.

[0020] Figure 5 This is a bottom view of the plate feeding device of the block forming machine suitable for bottom shaping of the utility model.

[0021] Figure 6 for Figure 5 A partial enlarged view of point C in the middle.

[0022] Figure 7 This is a top view of the plate feeding device of the block forming machine suitable for bottom shaping according to the utility model.

[0023] Description of reference numerals: 1, frame; 101, reduction motor; 102, driving gear; 103, rack; 104, slide; 105, upper plate track; 106, L-shaped guide rod;

[0024] 2. Movable frame; 201. One-way push assembly; 2011. Push block; 20111. Push head; 2012. First limit block; 2013. Second limit block; 202. Roller;

[0025] 3. Bottom molding mechanism; 302. Molding plate. DETAILED DESCRIPTION

[0026] The present invention will be further described below with reference to the accompanying drawings:

[0027] like Figures 1 to 7 As shown, this embodiment provides a plate feeding device for a block forming machine suitable for bottom molding, which includes a frame 1, a bottom molding mechanism 3, a movable frame 2 and a driving mechanism. The movable frame 2 is slidably installed on the top of the frame 1, and the driving mechanism is installed on the frame 1 and drives the movable frame 2 to slide on the frame 1. The bottom molding mechanism 3 is installed at one end of the movable frame 2, and a plurality of one-way pushing components 201 are provided on the movable frame 2. The one-way pushing component 201 has a pushing head 20111 facing the bottom molding mechanism 3. A pallet supporting surface is provided on the top of the frame 1, and the pallet supporting surface is placed below the bottom molding mechanism 3. The plate feeding device of this embodiment can perform continuous operation, has a fast plate feeding speed, and can perform bottom molding operations.

[0028] In this embodiment, the driving mechanism includes a reduction motor 101, a driving gear 102 and a rack 103. The reduction motor 101 is installed on the frame 1, and the driving gear 102 is transmission-connected to the output end of the reduction motor 101. One end of the rack 103 is hinged to the end of the movable frame 2 close to the bottom molding mechanism 3 and meshed with the driving gear 102. The reduction motor 101 has two output ends, each of which is transmission-connected with a driving gear 102, and each of the driving gears 102 is meshed with a rack 103. One end of the rack 103 is hinged to the movable frame 2. The reduction motor 101 of this embodiment is composed of a servo motor and a reduction mechanism. The servo motor drives the movable frame 2 to run accurately and quickly, ensuring that the bottom molding mechanism 3 and the pallet move forward or backward one pallet position each time.

[0029] The bottom molding mechanism 3 of this embodiment includes a molding plate 302 (molding not shown) connected to the top of the movable frame 2. The bottom molding mechanism 3 performs molding operations on the molding plate 302. The top of the molding plate 302 is provided with predetermined patterns and other structures.

[0030] The two ends of the frame 1 of this embodiment are respectively an upper plate end and a lower plate end, and the upper part of the frame 1 is provided with two opposite slide grooves 104, and the two sides of the movable frame 2 are respectively provided with a plurality of rollers 202, and the rollers 202 roll with the slide grooves 104 on the corresponding sides, and the bottom molding mechanism 3 is arranged near the lower plate end. The upper plate end of the frame 1 is provided with two upper plate rails 105, and one end of the movable frame 2 close to the upper plate end of the frame 1 extends between the two upper plate rails 105. There are one-way pushing components 201 distributed in pairs on the movable frame 2 between the two upper plate rails 105, and the one-way pushing components 201 include a pushing block 2011, a first limiting block 2012 and a second limiting block 2013. The pushing block 2011 is rotatably mounted on the movable frame 2, and the pushing block 2011 is tilted. The first limiting block 2012 and the second limiting block 2013 are respectively mounted on the high end, The lower end of the push block 2011 is on the inner wall of the movable frame 2, and the lower end of the push block 2011 is in contact with the second limit block 2013. The upper end of the push block 2011 is provided with a push head 20111 facing the push head 20111 of the bottom molding mechanism 3. When the pallet is transported, the pallet is pushed in by the upper plate track 105, and the servo motor is started to drive the movable frame 2 to move a distance toward the lower plate end of the frame 1. The push block 2011 is in contact with the side of the pallet to move the pallet toward the machine. The lower plate end of the frame 1 is pushed the same distance, and then the servo motor drives the movable frame 2 to move toward the upper plate end of the frame 1, and the high end of the push block 2011 deflects to the low position until the push block 2011 abuts against the side of the next pallet. In this way, the movable frame 2 can transport the pallets one by one to the lower plate end of the frame 1. L-shaped guide rods 106 are provided on both sides of the top of the frame 1, and the pallets slide in the L-shaped guide rods 106. The positions on both sides of the pallet are limited by the L-shaped guide rods 106.

[0031] When the block forming machine using the plate feeding device of this embodiment performs a forming operation, other structures of the block forming machine, such as the vibration system and the forming mechanism provided above the vibration system, adopt conventional structures in the art. The forming mechanism and the vibration system are respectively provided above and below the movable frame 2. The specific forming process includes the following steps:

[0032] S1. Place the pallets one by one on the pallet supporting surface of the rack 1. The driving mechanism drives the movable frame 2 to move back and forth, and the multiple pallets are arranged on the top of the rack 1 through the one-way pushing component 201;

[0033] S2, molding operation: When the movable frame 2 pushes the bottom molding mechanism 3 and the supporting plate to the top of the vibration system (the molding plate 302 and the supporting plate are supported on the workbench of the vibration system), the bottom molding mechanism 3 remains in this position, and the molding operation is performed on the bottom molding mechanism 3. Specifically, the mold frame moves down and sticks to the molding surface of the bottom molding mechanism 3, and then the material is placed, pressed and vibrated.

[0034] S3, after the vibration molding is completed, the mold frame located above the bottom molding mechanism 3 is slightly lifted, the movable frame 2 drives the bottom molding mechanism 3 to retreat, and the finished building block falls onto the support plate;

[0035] S4, the movable frame 2 pushes the bottom molding mechanism 3 and the next pallet to the top of the vibration system, and at the same time puts a new pallet onto the pallet supporting surface of the frame 1, and returns to S2 for molding operation, and repeats the operation.

[0036] The plate feeding device of the block forming machine suitable for bottom shaping of this embodiment cooperates with the block forming machine to produce finished blocks with bottom shaping. When the bottom shaping operation is performed, the conveying of the support plate is not affected, and the plate placement operation can be carried out quickly.

[0037] The above shows and describes the basic principles and main features of the invention and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the invention, the utility model will have various changes and improvements, and these changes and improvements will fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A plate feeding device for a block forming machine suitable for bottom molding, characterized by: The machine comprises a frame, a bottom molding mechanism, a movable frame and a driving mechanism, wherein the movable frame is slidably mounted on the top of the frame, the bottom molding mechanism is arranged on the movable frame, the driving mechanism is mounted on the frame and drives the movable frame to slide on the frame, and the movable frame is provided with a plurality of one-way pushing components; The driving mechanism includes a reduction motor, a driving gear and a rack. The reduction motor is installed on the frame. The driving gear is transmission-connected to the output end of the reduction motor. One end of the rack is hinged to one end of the movable frame close to the bottom molding mechanism and meshes with the driving gear.

2. The plate feeding device of the block forming machine suitable for bottom molding according to claim 1, characterized in that: The reduction motor has two output ends, each of which is transmission-connected to a driving gear, each of which is meshed with a rack, and one end of each rack is hinged to the movable frame.

3. The plate feeding device of the block forming machine suitable for bottom molding according to claim 1, characterized in that: Two opposite slide grooves are provided on the upper part of the frame, and a plurality of rollers are respectively provided on both sides of the movable frame, and the rollers are in rolling cooperation with the slide grooves on the corresponding sides.

4. The plate feeding device of the block forming machine suitable for bottom molding according to claim 1, characterized in that: The two ends of the frame are an upper plate end and a lower plate end respectively. The upper plate end of the frame is provided with two upper plate rails. One end of the movable frame close to the upper plate end of the frame extends between the two upper plate rails.

5. The plate feeding device of the block forming machine suitable for bottom molding according to claim 1, characterized in that: The one-way pushing assembly includes a pushing block, a first limiting block and a second limiting block. The pushing block is rotatably mounted on a movable frame, and the pushing block is tilted. The first limiting block and the second limiting block are respectively mounted on the inner wall of the movable frame at the high end and the low end of the pushing block, and the low end of the pushing block abuts against the second limiting block. The high end of the pushing block is provided with a pushing head facing the bottom molding mechanism.

6. The plate feeding device of the block forming machine suitable for bottom molding according to claim 1, characterized in that: L-shaped guide rods are provided on both sides of the top of the frame.

7. The plate feeding device of a block forming machine suitable for bottom molding according to any one of claims 1 to 6, characterized in that: A bottom molding mechanism is installed at one end of the movable frame, and a pallet supporting surface is provided on the top of the frame, and the pallet supporting surface is placed below the bottom molding mechanism.

8. The plate feeding device of the block forming machine suitable for bottom molding according to claim 7, characterized in that: The bottom shaping mechanism comprises a shaping plate connected to the top of the movable frame.